Deif AGC-3 Installation Instructions Manual Download Page 1

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DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com

INSTALLATION INSTRUCTIONS

Automatic Genset Controller, AGC-3

● Mounting
● Board slot positions
● Terminal strip overview
● I/O lists
● Wiring

Document no.: 4189340728E
SW version: 3.4X.X or later

Summary of Contents for AGC-3

Page 1: ...33 DK 7800 Skive Tel 45 9614 9614 Fax 45 9614 9615 info deif com www deif com 45 9614 9614 Fax 45 9614 9615 info deif com www deif com INSTALLATION INSTRUCTIONS Automatic Genset Controller AGC 3 Moun...

Page 2: ...10 2 3 7 Multiple gensets load sharing 11 2 3 8 Multiple gensets power management 11 3 Mounting 3 1 AGC 3 mounting and dimensions 12 3 1 1 Mounting of the unit 12 3 1 2 Unit dimensions 12 3 1 3 Panel...

Page 3: ...eutral line N 39 5 1 2 Current transformer grounding 39 5 1 3 Fuses 39 5 1 4 Breaker wiring 39 5 1 5 3 phase 40 5 1 6 Single phase 41 5 1 7 2 phase L1L2 42 5 1 8 2 phase L1L3 split phase 43 5 1 9 Isla...

Page 4: ...ay the war ranty will be lost Disclaimer DEIF A S reserves the right to change any of the contents of this document without prior notice The English version of this document always contains the most r...

Page 5: ...the user important information to be used in the installation of the unit Please make sure to read this document before starting to work with the Multi line 2 unit and the genset to be controlled Fail...

Page 6: ...3 phase measuring circuits and all values and alarms are presented on the LCD display 2 1 3 Options The Multi line 2 product range consists of different basic versions which can be supplemented with t...

Page 7: ...r operations Status texts 2 2 6 M Logic Simple logic configuration tool Selectable input events Selectable output commands 2 3 Standard and optional applications In the following sections the standard...

Page 8: ...No Setting Setting 6071 Genset mode AMF AMF 2 3 2 Island operation G Controller Load No Setting Setting 6071 Genset mode Island operation Island operation AGC 3 installation instructions 4189340728 U...

Page 9: ...ing 6071 Genset mode Fixed power Fixed power 2 3 4 Peak shaving G Controller Load P 4 20 mA TRANSDUCER No Setting Setting 6071 Genset mode Peak shaving Peak shaving AGC 3 installation instructions 418...

Page 10: ...mode Load takeover Load takeover 2 3 6 Mains power export fixed power to mains G Controller Load P 4 20 mA TRANSDUCER No Setting Setting 6071 Genset mode Mains power export Mains power export AGC 3 i...

Page 11: ...6071 Genset mode Island operation Island operation 2 3 8 Multiple gensets power management For information about the power management application refer to Description of Option G4 G5 and G8 AGC 3 inst...

Page 12: ...e installed on the panel door and con nected to the main unit with a display cable 3 1 2 Unit dimensions Display or AOP 20 0 0 787 230 9 055 215 8 465 115 4 528 15 0 59 165 6 486 115 4 528 144 5 669 2...

Page 13: ...space 222X115mm Gasket outer 186X77mm Screws for fastning 3 5mm selfcutting threads max depth in display 9 mm 26 0 50 5 66 0 26 0 61 0 174 0 15 0 41 0 Dimensions are given in mm 3 1 4 Drilling templa...

Page 14: ...the controller housing or display panel These may cause serious damage to the plastic parts and void the warranty 3 1 6 Tightening torques Unit panel door mounting 0 3 Nm 2 7 lb in see diagram in Uni...

Page 15: ...nt G4 G5 G8 X Engine communication H7 X I O extension M12 X Slot type Option Slot 2 Slot 4 Slot 6 Slot 8 Terminals 29 34 65 72 90 97 126 133 Analogue controller outputs E1 E2 X Analogue transducer out...

Page 16: ...Alarm inhibit 1 4 9 5 6 3 7 8 2 1 The numbers in the drawing above refer to the slot numbers indicated in the table below No Slot 1 1 terminal 1 28 power supply standard 2 2 terminal 29 36 communicati...

Page 17: ...4 1 2 Terminal strip overviews Standard unit AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 17 of 65...

Page 18: ...The hardware shown in slot 3 is option M12 and G3 For a detailed description of these op tions refer to the option manuals AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 18 of 65...

Page 19: ...Mains unit AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 19 of 65...

Page 20: ...The hardware shown in slot 3 is option M12 and G3 For a detailed description of these op tions refer to the option manuals AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 20 of 65...

Page 21: ...BTB unit AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 21 of 65...

Page 22: ...The hardware shown in slot 3 is option M12 and G3 For a detailed description of these op tions refer to the option manuals AGC 3 installation instructions 4189340728 UK Hardware DEIF A S Page 22 of 65...

Page 23: ...ose mains breaker synchronising configurable 12 Com 13 NC 14 NO Relay 250 V AC 8 A Open generator breaker 15 Com 16 NC 17 NO Relay 250 V AC 8 A Close generator breaker synchronising 18 Com 19 NC 20 Op...

Page 24: ...configurable 15 Com 16 NC 17 NO Relay 17 250 V AC 8 A Close tie breaker configurable 18 Com 19 NC 20 Open collector 1 Transistor output Relay 20 Pulse output 1 kWh counter configurable 21 Open collec...

Page 25: ...35 are internally connected Never connect the GND terminal 30 to earth Only connect it to a third wire in the communica tion cable Profibus option H3 Term Function Description 29 DATA B Pin 3 on 9 po...

Page 26: ...CAN H CAN bus card option H8 2 30 CAN GND 31 CAN L 32 CAN H 33 CAN GND 34 CAN L 35 Not used 36 Not used Terminals 29 and 32 are internally connected Terminals 31 and 34 are internally connected AGC 3...

Page 27: ...load sharing lines 39 5 to 0 to 5 V DC Analogue I O Reactive load sharing 40 10 to 0 to 10 V DC Analogue I O f P set point passive 41 Common Common for 40 42 42 10 to 0 to 10 V DC Analogue I O U Q set...

Page 28: ...ut Optocoupler Configurable 49 Binary input Optocoupler Configurable 50 Binary input Optocoupler Configurable 51 Binary input Optocoupler Configurable 52 Binary input Optocoupler Configurable 53 Binar...

Page 29: ...sed Relay 71 250 V AC 5 A Configurable 72 Com 4 1 11 Slot 4 analogue outputs for GOV AVR or transducer option E1 Term Function Description 65 Not used 66 25 mA Configurable 67 0 68 Not used 69 Not use...

Page 30: ...point output 66 0 67 PWM PWM speed governor signal 68 PWM 69 NO Relay output for AVR Raise voltage 70 Com 71 NO Relay output for AVR Lower voltage 72 Com 4 1 15 Slot 4 PWM output for GOV and combinati...

Page 31: ...rrent L1 x 1 A or x 5 A input 74 I L1 s2 75 I L2 s1 Generator current L2 x 1 A or x 5 A input 76 I L2 s2 77 I L3 s1 Generator current L3 x 1 A or x 5 A input 78 I L3 s2 79 U L1 Generator voltage L1 Ma...

Page 32: ...9 U L1 Mains voltage L1 Max 690 V AC phase phase value 80 Not used 81 U L2 Mains voltage L2 Max 690 V AC phase phase value 82 Not used 83 U L3 Mains voltage L3 Max 690 V AC phase phase value 84 UNEUTR...

Page 33: ...l 85 U L1 Bus B voltage L1 Max 690 V AC phase phase value 86 Not used 87 U L2 Bus B voltage L2 Max 690 V AC phase phase value 88 UNEUTRAL Bus B voltage neutral 89 U L3 Bus B voltage L3 Max 690 V AC ph...

Page 34: ...nput 91 Common Configurable 91 Analogue input 91 4 to 20 mA in 92 Analogue input 93 Common Configurable 93 Analogue input 93 4 to 20 mA in 94 Analogue input 95 Common Configurable 95 Analogue input 95...

Page 35: ...coupler Configurable 114 Digital input 114 Optocoupler Configurable 115 Digital input 115 Optocoupler Configurable 116 Digital input 116 Optocoupler Configurable 117 Digital input 117 Optocoupler Conf...

Page 36: ...113 Digital input 113 Optocoupler Configurable 114 Digital input 114 Optocoupler Configurable 115 Digital input 115 Optocoupler Configurable 116 Digital input 116 Optocoupler Configurable 117 Digital...

Page 37: ...used 131 DATA B 132 GND 133 DATA A 4 1 28 Slot 8 7 digital inputs option M13 8 Term Function Technical data Description 126 Com Common Common for terminals 127 133 127 Digital input 127 Optocoupler Co...

Page 38: ...onfigurable 131 Com 132 NE ND Relay 132 250 V AC 5 A Configurable 133 Com 4 1 30 Slot 8 external I O module option H8 8 Term Function Description 126 Not used CAN bus card option H8 8 127 Not used 128...

Page 39: ...s only necessary if it is a three phase neutral system If the distribution system is a three phase system without neutral then leave the terminals 84 and 88 empty 5 1 2 Current transformer grounding T...

Page 40: ...5 1 5 3 phase AMF fixed power peak shaving load takeover mains power export AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 40 of 65...

Page 41: ...5 1 6 Single phase AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 41 of 65...

Page 42: ...5 1 7 2 phase L1L2 AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 42 of 65...

Page 43: ...5 1 8 2 phase L1L3 split phase AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 43 of 65...

Page 44: ...5 1 9 Island mode and power management option G4 G5 G8 1 phase and 2 phase systems also supported AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 44 of 65...

Page 45: ...5 1 10 Power management option G5 AGC mains 1 phase and 2 phase systems also supported AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 45 of 65...

Page 46: ...5 1 11 Power management option G5 dual mains AGC mains 1 phase and 2 phase systems also supported AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 46 of 65...

Page 47: ...5 1 12 Power management option G5 AGC BTB 1 phase and 2 phase systems also supported AGC 3 installation instructions 4189340728 UK Wirings DEIF A S Page 47 of 65...

Page 48: ...NES 0 5 0 5 V DC V DC Multi line 2 37 38 39 PS COMMON QS LOAD SHARING LINES 0 5 0 5 V DC V DC Multi line 2 Always use screened cable 5 2 2 Digital inputs Battery positive to input Battery negative to...

Page 49: ...2 Analogue input 91 90 Common 12 24V DC 4 20 mA transducer Measurement Passive transducer 91 0V DC Multi line 2 Analogue input 91 90 Common 12 24V DC 4 20 mA transducer Measurement V DC sensor 91 Mul...

Page 50: ...2000 Ohm W potentiometer 10 V DC input using potentiometer Multi line 2 40 or 42 41 Common 10V DC 10V DC 2000 Ohm W potentiometer 0V DC 5 2 4 Multi inputs The multi inputs are placed in slot 7 the ter...

Page 51: ...ut A B C R The resistor is only mounted if wire fail supervision is required The value of the resistor should be 270 10 5 2 6 Pt100 Pt1000 2 wire Multi line 2 Multi input A B C Pt100 1000 3 wire Multi...

Page 52: ...101 NPN sensor Multi line 2 100 NPN Output 101 V DC 0V DC R 12 24V DC 0V DC C C C 22 nF 100 V foil type R 1200 24 V DC 600 12 V DC PNP sensor Multi line 2 100 PNP Output 101 V DC 0V DC 12 24V DC 0V D...

Page 53: ...00 Charger W 101 C C 22 nF 100 V foil type 5 2 10 Stop coil Multi line 2 12 24V DC 123 124 0V DC Stop coil A1 A2 Remember to mount the freewheeling diode AGC 3 installation instructions 4189340728 UK...

Page 54: ...counter Relay outputs 20 kWh Multi line 2 22 Com For 20 21 External counter 12 24 VDC 0 VDC 0 5 F 100 V 20 Relay 20 Multi line 2 22 Common 12 24 VDC 0 VDC Relay A1 A2 Connection to PLC 20 kWh Multi l...

Page 55: ...nterface A A1 A2 A3 H GND L Multi line 2 CANbus interface A A1 A2 A3 H GND L Multi line 2 CANbus interface A A1 A2 A3 H GND L 120 120 Multi line 2 CANbus interface B B1 B2 B3 H GND L Multi line 2 CANb...

Page 56: ...2 DATA A 29 30 31 DATA GND DATA B Multi line 2 DATA A 29 30 31 DATA GND DATA B Multi line 2 DATA A 29 30 31 DATA GND DATA B DATA B PLC or other device DATA GND DATA A Use shielded twisted cable AGC 3...

Page 57: ...30 31 DATA GND DATA B Multi line 2 DATA A 29 30 31 DATA GND DATA B Multi line 2 DATA A 29 30 31 DATA GND DATA B DATA B PLC or other device DATA GND DATA A 1nF 10V min 120ohms 1nF 10V min 120ohms 1 4W...

Page 58: ...ard Profibus DP plug not provided by Deif Shie ld DATA B PLC or other master device The switch must be on the ON position Use the IN side not the OUT side Use shielded twisted cable 5 3 4 CAN bus engi...

Page 59: ...A A Engine controller connector 06 DATA B 18 20 31 DATA GND DATA A Use shielded twisted cable The RS 485 Modbus lines need end resistors end terminators when the bus length exceeds 30 m However that i...

Page 60: ...N L ECM engine control module CAN GND CAN H 120 120 Use shielded twisted cable End resistor R 120 Ohm The terminating resistor at the engine side might not be needed refer to the engine manufac turer...

Page 61: ...be used 9 pole SUB D male female plugs or a cable can be tail ored 4 5 6 7 8 9 2 1 3 1 2 3 4 5 6 7 8 9 9 p SUB D male 9 p SUB D female Connect shield to plug metallic casing Wires min 0 22 m2 max cabl...

Page 62: ...sea level Derating 2001 to 4000 m above sea level Max 480 V AC phase phase 3W4 measuring voltage Max 690 V AC phase phase 3W3 measuring voltage Measuring voltage 100 to 690 V AC 20 UL cUL Listed 600 V...

Page 63: ...30 V DC 5 A UL cUL Listed 250 V AC 24 V DC 2 A resis tive load Thermal rating 50 C 2 A Continuously 4 A ton 5 sec toff 15 sec Unit status output 1 A Open collector outputs Supply 8 to 36 V DC max 10 m...

Page 64: ...ge Ut 50 ms Under voltage and reactive power low UQ 250 ms Mounting DIN rail mount or base mount with six screws Safety To EN 61010 1 installation category over voltage category III 600 V pollution de...

Page 65: ...Approvals UL cUL Listed to UL508 UL cUL Recognized to UL2200 UL markings Tightening tor que Wiring Use 60 75 C copper conductors only Mounting For use on a flat surface of type 1 enclosure Installatio...

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