Degelman PILEDRIVER Operator'S Manual/Parts Catalog Download

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143558 - PileDriver (26-June-2012)

Wing Section Components

WING FRAME COMPONENTS

(RH Shown)

TOP EXTENSION OPTION

WING SECTION ASSEMBLY

RH & LH:

789155 - Silage Extension, 4ft (1)

117438 - Bolt, Carriage

3/4 x 2-1/2 GR8 (8)

118051 - Bolt, 3/4

x 3 GR8 (3)

118772 - Lock Washer, 3/4 -

GR8 (11)

118770 - Nut, 3/4 - GR8 (11)

END PLATE ASSEMBLY

RH Assembly:

789160 - End Plate

Assembly (1) - shown

LH Assembly:

789165 - End Plate

Assembly (1)

118587 - Flat Washer,

1/2 F436 (12)

118587 - Flat Washer,

1/2 F436 (16)

789147 - Plate, Bolted - LH (1)

789148 - Plate, Bolted - RH (1)

(NOTE: Plate is positioned on INSIDE of

extension’s frame, and outside of wing frame)

118009 - Bolt, 1/2

x 1-1/4 (6)

118292 - Bolt, 1/2 x

1-3/4 (8)

118043 - Bolt, 3/4 x 2 (6)

118405 - Nut, 1/2 (6)

118405 - Nut, 1/2 (8)

118504 - Lock Washer,

1/2 (6)

118772 - Lock Washer, 3/4 - GR8 (6)

118504 - Lock Washer, 1/2 (8)

118770 - Nut, 3/4 - GR8 (6)

OPTIONAL SKID SHOE

788696 - Skid Shoe

Assembly (1)

(comes with hardware)

Optional Skid

Shoe Assembly

RH Assembly:

789105 - Wing Section Assembly, 4ft (1) - shown

LH Assembly:

789104 - Wing Section Assembly, 4ft (1)

117438 - Bolt, Carriage

3/4 x 2-1/2 GR8 (4)

118005 - Bolt,

3/8 x 1 (6)

810279 - Retaining Ring,

1-1/4 Internal (2)

788590 - Shaft Pin, 4ft (1)

788608 - Lug, Stop (1)

788556 - Wing Assy, RH 4ft (1) - shown

789135 - Cap, Plate

- Jack Bushing (1)

788557 - Wing Assy, LH 4ft (1)

118775 - Flat Washer,

3/4 F436 (4)

118503 - Lock

Washer, 3/8 (6)

117414 - Lock Nut, 3/4

unitorque (4)

118772 - Lock Washer,

3/4 - GR8 (4)

118770 - Nut, 3/4 - GR8 (4)

789130 - Cutting Edge

Holder, 4’ (1)

117438 - Bolt, Carriage 3/4

x 2-1/2 GR8 (4)

789129 - Bolt Bar, 1/2 (2)

118203 - Bolt, Scraper 5/8 x 2 (5)

118203 - Bolt, Scraper

5/8 x 2 (6)

116293 - Cutting Edge, 3/4 x 5 - 4’ (1)

118508 - Lock Washer,

5/8 (5)

118407 - Nut, 5/8 (5)

116296 - Cutting Edge,

5/8 x 8 - 4’ (1)

118447 - Lock Nut, 5/8

- unitorque (6)

789124 - Cap, Plate (2)

(One located under Cutting

Edge Holder - see below)

Summary of Contents for PILEDRIVER

Page 1: ...1 0 D E G E L M A N I N D U S T R I E S L T D B O X 8 3 0 2 7 2 I N D U S T R I A L D R I V E R E G I N A S K C A N A D A S 4 P 3 B 1 FA X 306 543 2140 P H 306 543 4447 1 8 0 0 6 6 7 3 5 4 5 D E G E L M A N C O M JOHN DEERE 9000 9020 SERIES ...

Page 2: ......

Page 3: ...ents 14 Pivot Mounting Wing Angle Components 15 Cylinders 16 Pivot Main Frame 17 Axle Side Brackets Installation 18 19 Hydraulic Routing 20 22 D lock Operation 23 Mounting Procedure 24 Warranty 25 D E G E L M A N I N D U S T R I E S L T D B O X 8 3 0 2 7 2 I N D U S T R I A L D R I V E R E G I N A S K C A N A D A S 4 P 3 B 1 FA X 306 543 2140 P H 306 543 4447 1 8 0 0 6 6 7 3 5 4 5 D E G E L M A N ...

Page 4: ......

Page 5: ...ing family of high quality and dependable product owners This product was designed and built specifically for you the customer Through our research and with your input and feedback we present to you our PileDriver Blade Designed with durability safety and performance in mind this dozer blade is ready for years of quality service In order to help you keep your dozer blade in top operating condition...

Page 6: ...e the unit and at least annually thereafter per OSHA regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read and understood ALL operating and safety instructions is not qualified to...

Page 7: ...rate your skin If that happens you risk serious injury BLADE Lower blade to the ground when not in use Keep clear of blade when tractor is running Keep hands feet away from under blade Turn engine off when hooking up hydraulics and engaging D lock during mounting or dismounting TRANSPORTING Lift blade up then hold with safety chain Make sure SMV sign reflectors are clean Use your hazard lights GEN...

Page 8: ...o the right and left to be sure there is sufficient clearance If necessary move the wheels to a wider setting to provide clearance See your Tractor Operator s Manual 2 Rear Wheel Weight and Tire Inflation Add necessary rear end weights for efficient operation and safety Any of the cast iron weights recommended for your tractor or liquid in the tires may be used for necessary ballast Be sure the we...

Page 9: ...at a comfortable or manufacturer recommended speed When operating over rough terrain or limited to space reduce engine speed The actual forward speed will be determined by tractor horsepower land density and depth of cut Experience will teach you the most efficient operating speed but as a rule 3 4 MPH 5 7 km h is a normal operating range BLADE DEPTH Gauge the depth of cut to push the most materia...

Page 10: ...t and yield the right of way to allow faster traffic to pass Drive on the shoulder if permitted by law Always use hazard warning flashers on tractor when transporting unless prohibited by law STORAGE After the season s use completely inspect all major systems of the machine Repair or replace any worn or damaged components to prevent unnecessary down time at the beginning of next season Since the u...

Page 11: ...ank drain hose goes directly to tank with no internal pressure Cannot Open D lock linkage when attached to tractor PileDriver not raised off the ground Lift PileDriver off ground Raising the PileDriver blade off the ground removes pressure from D lock Foreign material in linkage Clean linkage to allow movement Difficult or cannot turn skid shoe jack handle Too much pressure on jack Raise dozer off...

Page 12: ...er Tilt Ring 2 per side Tilt Plate 2 per side Tilt Bushing 1 per side Side Bracket Pins 1 per side Main Pivot Pins 1 per side Spray Lubricant Qty D lock components 2 units inside LUBE AFTER EVERY 8 HRS MAINTENANCE SAFETY 1 Review the Operator s Manual and all safety items before working with maintaining or operating the machine 2 Lower machine to ground stop the tractor engine place all controls i...

Page 13: ...nd length of bolts for replacement parts Do not replace locknuts with nuts and lock washers Replace all parts with original specified parts only Dry values shown mean the bolt nut is plain or zinc plated without any lubrication Hydraulic Fitting Torque Size lb ft N m 3 4 75 100 7 8 90 122 HYDRAULIC SAFETY 1 Always place all tractor hydraulic controls in neutral before dismounting 2 Make sure that ...

Page 14: ...maged or worn Contact your dealer Safety Decals 143038 Mounting Decal 2 142546 Remove Jack Decal 2 142386 Warning Decal Falling Blade 2 143240 Tow Cable Routing Optional 2 Reflective Decals 142556 Red Reflector 9 lg 4 142557 Amber Reflector 9 lg 2 Product Decals 143204 Degelman Logo 48 3 16 lg 1 142009 Degelman Logo 16 1 4 lg 1 142859 PileDriver Decal 1 Maintenance PRE ASSEMBLY CENTER SECTION Impo...

Page 15: ...ngs 789105 Wing Assy 4 ft RH 1 789110 Center Section 10 ft 1 789150 Center Silage Extension 10 ft 1 789155 Wing Silage Extension 4 ft 1 789104 Wing Assy 4 ft LH 1 789160 End Plate RH 1 789165 End Plate LH 1 Optional Tilt Wing Angle Configurations No Tilt or Hydraulic Tilt Manual or Hydraulic Wing Angle 8 10 No Tilt 10 Hydraulic Tilt Option 8 Hydraulic Tilt Option 8 10 Manual Wing Angle Option 8 10...

Page 16: ...sion Option 8 Center Section Assembly 117438 Bolt Carriage 3 4 x 2 1 2 GR8 8 118005 Bolt 3 8 x 1 18 or 12 118670 Bolt 3 8 x 2 1 2 GR8 2 810279 Retaining Ring 1 1 4 Internal 2 788596 Shaft Pin 10ft 1 shown 788602 Shaft Pin Wing 2 788594 Shaft Pin 8ft 1 788608 Lug Stop 2 788541 Center Assy 10ft 1 shown 789124 Cap Plate 9 or 6 788537 Center Assy 8ft 1 118775 Flat Washer 3 4 F436 8 118503 Lock Washer ...

Page 17: ...ock Washer 1 2 8 118770 Nut 3 4 GR8 6 OPTIONAL SKID SHOE 788696 Skid Shoe Assembly 1 comes with hardware Optional Skid Shoe Assembly RH Assembly 789105 Wing Section Assembly 4ft 1 shown LH Assembly 789104 Wing Section Assembly 4ft 1 117438 Bolt Carriage 3 4 x 2 1 2 GR8 4 118005 Bolt 3 8 x 1 6 810279 Retaining Ring 1 1 4 Internal 2 788590 Shaft Pin 4ft 1 788608 Lug Stop 1 788556 Wing Assy RH 4ft 1 ...

Page 18: ...28 10 118337 Plastic Cap 10 118203 Bolt Scraper 5 8 x 2 9 118508 Lock Washer 5 8 9 118407 Nut 5 8 9 118537 Flat Washer 5 8 F436 9 118770 Nut 3 4 GR8 6 118772 Lock Washer 3 4 GR8 8 117437 Bolt Carriage 3 4 x 2 GR8 8 117414 Lock Nut 3 4 unitorque 8 118420 Lock Nut 1 2 unitorque 4 118292 Bolt 1 2 x 1 3 4 4 789196 Tilt Plate Inner Ring 2 789175 Tilt Pivot Base Assembly 1 789185 Tilt Blade Base Assembl...

Page 19: ...2 788624 Wing Linkage Bracket 2 117129 Bushing 1 1 2 x 3 4 typ 810280 Retaining Ring 1 1 4 External 4 117442 Flat Washer 1 1 4 4 788600 Pin 8 1 2 2 117437 Bolt Carriage 3 4 x 2 GR8 20 117437 Bolt Carriage 3 4 x 2 GR8 12 118775 Flat Washer 3 4 F436 20 118775 Flat Washer 3 4 F436 12 117414 Lock Nut 3 4 unitorque 20 117414 Lock Nut 3 4 unitorque 12 789212 Threaded Adjustment Pin 2 117519 Roll Pin 1 2...

Page 20: ...7 Outer Assy Mech Wing Linkbar 1 789218 Inner Assy Mech Wing Linkbar 1 118984 Bolt 1 1 4 x 4 1 118445 Lock Nut 1 1 4 1 243771 Pin Bent 1 1 4 2 118901 Pin Lynch 3 16 2 Optional Pin WING CYLINDERS Optional 123503 Cylinder 4 x 8 x 2 1 1 4 Pin Eye 123509 Barrel 1 122783 Lock Ring 1 122781 Open Cap 1 123510 Rod Clevis 1 122774 Piston 1 122785 Seal Kit 1 118946 Lock nut 1 1 4 UNF GR5 unitorque 1 118336 ...

Page 21: ...436 4 783120 Pivot Pin pivot main 2 243375 D lock Handle 1 117145 Bushing 2 117145 Bushing 2 790850 Pivot Frame Assembly 1 132039 Sidewind Jack 2 783100 Main Frame Assembly 1 789320 Pivot Pitch Pin 2 780278 Hose Clamp Block 5 780279 Clamp Block Plate 5 118144 Bolt 5 16 x 1 1 2 5 122948 Cylinder 4 x 12 x 2 2 PIVOT MAIN FRAME COMPONENTS 243500 Clip Pin 1 ...

Page 22: ...egulator 118734 Bolt M10 x 50 2 FORWARD Located on the right inside of the tractor frame HYD REGULATOR SPACERS 780289 Shim 10 ga 4 780296 Side Bracket RH 1 780297 Side Bracket LH 1 779681 Axle Bracket RH 1 779682 Axle Bracket LH 1 118776 Bolt M24 x 150 4 From Top of JD Axle Bolt M24 x 150 8 118777 Flat Washer M24 12 118557 Lock Washer M24 12 118769 Bolt M24 x 180 8 AXLE SIDE BRACKETS 118396 Bolt 7...

Page 23: ...A below Remove top 4 inner axle bolts see note B below Install Degelman axle bracket see note C below Suspend side bracket Lower into place Loosely install 1 Bolt 7 8 x 4 2 Bolt 7 8 x 3 3 Bolt 3 4 x 3 and required hardware Install and tighten to tractor axle see note D below to tractor frame items 2 3 and hardware to axle bracket items 1 hardware Drill and install hardware see note E below IMPORTA...

Page 24: ...se 3 8 x 60 2 60 126583 Hose 3 8 x 44 2 44 126547 Hose 3 8 x 42 2 42 141501 Tee 3 4 JIC m 2 42 42 4 60 60 5 5 44 Refer to Front Hydraulic Connection Detail for connection options WING ANGLE CYLINDERS ROUTING 123503 Cylinder 4 x 8 x 2 2 70 44 126577 Hose 3 8 x 70 2 126583 Hose 3 8 x 44 4 55 126549 Hose 3 8 x 55 2 4 9 141504 90 Elbow 3 4 JIC m x ORB 4 141513 90 Elbow 3 4 JIC m 4 Models with 8ft Cent...

Page 25: ...lease note this particular fit up may not use all fitting types shown in the reference chart below 141560 90 Elbow 3 4 JIC m x 9 16 ORB 141561 Nipple 3 4 JIC m x 9 16 ORB 141573 Flush Face Coupler 3 4 ORB 9 10 8 11 12 141513 90 Elbow 3 4 JIC m 141582 Quick Coupler f 3 4 ORB 141578 Dust Plug Coupler f 118922 Retaining Ring 1 1 2 FRONT HYDRAULIC CONNECTION DETAIL FRONT HYDRAULIC COUPLER MOUNT 13 14 ...

Page 26: ...ects to hydraulic tank drain 52 52 52 52 52 294 294 294 294 Connects to rear tractor hydraulic connections 1 MUST be zero pressure in return line RELIEF VALVE CONNECTION DETAIL IMPORTANT IMPORTANT 3 2 1 There are three possible locations for mounting the relief bracket depending on the rear options of your tractor RELIEF VALVE BRACKET HYD WING ANGLE OPTION 789357 Relief Bracket 1 141515 Connector ...

Page 27: ... Lock nut 5 8 GRB unitorque 1 243500 Clip Pin 1 243375 D lock Handle 1 243373 D lock Handle short w roll pin 1 243374 D lock Handle w roll pin 1 D LOCK HANDLE OPTIONS 2 Remove Clip Pin 3 Rotate Handle 4 Remove Handle 5 Replace Handle in Second Position 1 Insert Handle 6 Rotate Handle to Final Position 7 Install Clip Pin 9 Remove and store handle 8 Repeat on other side D LOCK OPERATION OPEN CLOSED ...

Page 28: ...ft blade before unlatching D lock This transfers the weight to the front hooks and frees up the D lock Otherwise the whole assembly may come crashing down Procedure to remove blade 1 Retract lift cylinder to lift blade 2 Open D lock latches 3 Lower blade by extending the lift cylinders main frame will disengage from brackets 4 If applicable use frame support jacks 5 Check that connection points ar...

Page 29: ...ental machinery or loss of use No other warranty of any kind whatsoever express or implied is made with respect to this sale and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale This exclusion shall not apply in any jurisdiction where it is not permitted b...

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