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        4-20 mA SENSOR / TRANSMITTER

 MODEL TR-5200/TR5500

           Operations & Maintenance Manual

             

TR5500

                    

TR5200

                       COMBUSTIBLE GAS SENSOR/TRANSMITTER

INSTALLATION:

1.

 

Locate  a  flat  surface  to  mount  the  enclosure  so  that  the  sensor  can  face
downward. There is a  power entry at the top.

2.

 

Remove the cover of the enclosure by removing the 4 screws in the corners
of the TR5200, or unscrewing the lid of the TR5500.

3.

 

Connect  the  electrical  fittings  to  the  enclosure  and  bring  in  the  electrical
wires.  NOTE:  BE  SURE  WIRING  IS  DONE  ACCORDING  TO  THE
LOCAL ELECTRICAL CODE REQUIREMENTS

.

Connect  the  wires  to  the  terminal  block  as  shown  on  the  wiring  drawing.
(See Fig.1)   Use 18 gauge minimum wire.   It is recommended that shielded
wire be used if it is not being run in metal conduit.

4.

 

CALIBRATION:

The sensor/transmitter must be connected to the controller.
Allow the sensor three to five minutes to warm-up before calibrating.

1.

Connect negative lead of voltmeter to test point C (YELLOW).
Connect positive lead of voltmeter to test point D (WHITE).  Apply
“zero” gas to the sensor. (ambient air may be used if it is certain
there are no contaminants in the area).  Adjust VR2 (ZERO) to
0.0Volts  ± 0.020V.

2.

Connect negative lead of voltmeter to test point A (BLACK).
Connect positive lead of voltmeter to test point E (RED).  Adjust
VR4 (CURRENT) to 0.400 Volts. If an ammeter is available it is
preferable to connect it in line A1 and adjust VR4 to read 4.00 mA.

3.

Refer to graph below, apply calibration gas to the sensor at a rate of
.5 LPM. Adjust VR3 (SPAN) to a voltage corresponding to the %
LEL calibration gas used. The formula below can also be used to
determine the voltage value.

In the example below, if  50 % LEL calibration gas is used, the span voltage
is 1.2 volts.

1

Summary of Contents for TR-5200

Page 1: ...BRATION The sensor transmitter must be connected to the controller Allow the sensor three to five minutes to warm up before calibrating 1 Connect negative lead of voltmeter to test point C YELLOW Connect positive lead of voltmeter to test point D WHITE Apply zero gas to the sensor ambient air may be used if it is certain there are no contaminants in the area Adjust VR2 ZERO to 0 0Volts 0 020V 2 Co...

Page 2: ...o high For the TR 5200 this is 4 25 volts For the TR5500 it is 3 50 volts THE SIX TEST POINTS ON THE LEL BOARD ARE AS FOLLOWS A GROUND BLACK C ZERO TEST POINT YELLOW D SPAN TEST POINT WHITE E 4 20mA TO VOLTS RED B SENSOR VOLTAGE F SYSTEM 10 VDC 0 5V B C D SIG VR1 SENSOR V SEN VR2 VR3 ZERO SPAN A F E VR4 CURRENT A1 INPUT CONTROLLER A1 Fig 1 SENSOR V CONCENTRATION OF CALIBRATION GAS 100 MAXIMUM RANG...

Page 3: ...A input Controller Note Supply voltage must be 10 volts higher than maximum controller voltage On a 0 to 10 volt controller the minimum supply voltage required is 20 volts For Controller with voltage input R Value 5 volt input use 250 ohm 10 volt input use 500 ohm External Load resistor TR 5200 WIRING TR5200WWire tcw dcm B C D SIG VR1 SENSOR V SEN VR2 VR3 ZERO SPAN A F E VR4 CURRENT A1 INPUT B C D...

Page 4: ... company be liable for any consequential or incidental damages however caused No agent dealer or employee of the company has the authority to increase or alter the obligations or limitations of this warranty SPECIFICATIONS Sensing Element Catalytic Bead Standard Range 0 to 100 LEL Combustible gas Gas Sampling Method Diffusion Linearity Linear Operating Temperature 20 C to 50 C 4 F to 122 F Dimensi...

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