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4.7

Electrical connections

4.7.1.

Recommendations

WARNING

4

Only qualified professionnals may carry out electrical

connections, always with the power off.

4

Earth the appliance before making any electrical

connections.

Make the electrical connections of the appliance according to:

4

The instructions of the prevailing standards,

4

The instructions on the circuit diagrams provided with the

appliance,

4

The recommendations in the instructions.

Belgium

: The earthing must comply with the RGEI standard.

Germany

: The earth connection shall comply with standard

VDE 0190.

France

: The earth connection shall comply with standard

NFC 15.100.

Other countries

: The earthing shall comply with local standards.

CAUTION

4

Separate the sensor cables from the 230/400 V

circuit cables.

4

The installation must be fitted with a main switch.

4.7.2.

Connecting the domestic hot water sensor

Connect the DHW sensor to the corresponding terminal block on the

boiler (Terminal S.ECS).

¼

 See chapter:  "Description of the boiler's terminal block", page

19.

160 SL

4. Installation

15/03/2012  - 300026901-001-C

18

Summary of Contents for DHW 160 SL

Page 1: ...EN Domestic hot water tank 160 SL Installation User and Service Manual 300026901 001 C ...

Page 2: ...l description 8 3 2 Technical specifications 8 3 2 1 Characteristics of the DHW calorifier 8 3 2 2 Specifications of the DHW sensor 9 4 Installation 10 4 1 Regulations governing installation 10 4 2 Package list 10 4 2 1 Standard delivery 10 4 3 Choice of the location 11 4 3 1 Data plate 11 4 3 2 Location of the appliance 11 4 3 3 Main dimensions 12 4 4 Positioning the appliance 13 4 5 Fitting the ...

Page 3: ...5 1 Check points before commissioning 22 5 1 1 Hydraulic circuits 22 5 1 2 Electrical connection 22 5 2 Putting the appliance into operation 22 6 Checking and maintenance 23 6 1 General instructions 23 6 2 Impressed current anode 23 6 3 Safety valve or safety unit 23 6 4 Draining the installation 24 6 5 Specific maintenance operations 24 6 6 Cleaning the casing material 25 6 7 Maintenance form 26 ...

Page 4: ...3 15 03 2012 300026901 001 C ...

Page 5: ...s situation causing slight physical injury CAUTION Risk of material damage Signals important information Signals a referral to other instructions or other pages in the instructions 1 2 Abbreviations 4 CFC Chlorofluorocarbon 4 DHW Domestic hot water 4 ICA Impressed current anode 1 3 General 1 3 1 Manufacturer s liability Our products are manufactured in compliance with the requirements of the vario...

Page 6: ...enance is necessary warn the user of the obligation to check the appliance and maintain it in good working order 4 Give all the instruction manuals to the user 1 3 3 User s liability To guarantee optimum operation of the appliance the user must respect the following instructions 4 Read and follow the instructions given in the manuals provided with the appliance 4 Call on qualified professionals to...

Page 7: ...C Electromagnetic Compatibility Directive Reference Standards EN 50 081 1 EN 50 082 1 EN 55 014 1 4 2 Directive 97 23 EC This product conforms to the requirements of european directive 97 23 EC article 3 paragraph 3 on pressure equipment 1 4 3 Factory test Before leaving the factory each appliance is tested for the following 4 Water tightness 4 Air tightness 160 SL 1 Introduction 15 03 2012 300026...

Page 8: ...er and domestic water must not come into contact with each other Domestic water must not circulate via the exchanger 4 To take advantage of the guarantee no modifications must be made to the appliance 4 To reduce heat losses as much as possible insulate the pipes Casing components Only remove the casing for maintenance and repair operations Put the casing back in place after maintenance and repair...

Page 9: ...de Titan Active System 4 The coil shaped heat exchanger welded into the tank is made of smooth piping its external surface which comes into contact with drinking water being enamelled 4 The appliance is insulated by CFC free polyurethane foam which reduces heat losses to a minimum 4 The outside casing is made of painted steel sheeting 3 2 Technical specifications 3 2 1 Characteristics of the DHW c...

Page 10: ...rature 60 C Performances related to the boiler type Floor standing condensing oil boiler 1 18 kW 24 kW 30 kW Power exchanged kW 18 24 30 Flow per hour T 35 C 2 l h 440 590 740 Specific flow T 30 C 3 l min 21 23 5 24 Draw off capacity 3 l 10 mm 230 235 240 Qp Primary flow rate m3 h 1 0 1 0 1 1 1 Depending on the country in which the boiler is installed 2 Domestic cold water inlet 10 C Domestic hot ...

Page 11: ...The installation must comply in all matters to the standards and rules which govern the work and interventions in individual and collective homes and other constructions 4 2 Package list 4 2 1 Standard delivery The delivery includes 4 Complete calorifier 4 Domestic hot water sensor 4 ICA cable 4 DHW tank installation operating and service manual 160 SL 4 Installation 15 03 2012 300026901 001 C 10 ...

Page 12: ...the installation and the space available To ascertain to space to be allowed around the appliance in order to facilitate access and maintenance refer to the boiler s installation and service manual The installer must respect the following instructions 4 Install the appliance in frost free premises 4 Place the appliance on a base frame to facilitate cleaning of the premises 4 Install the appliance ...

Page 13: ...ation for recirculation loop G 3 4 Option R Primary boiler flow G 3 4 T Primary boiler return G 3 4 Y Drain cock 1 2 U Location for DHW sensor I Impressed current anode M002331 B 88 600 534 880 852 880 890 723 600 260 260 250 6 3 7 4 5 6 15 55 1 2 8 5 4 160 SL 4 Installation 15 03 2012 300026901 001 C 12 ...

Page 14: ...ve the packaging from the DHW tank leaving the tank on the pallet used for transport 2 Remove the protective packaging 3 Unscrew the 2 screws at the back of the tank securing the tank to the pallet M002347 B n o ti ce ha nd le id in g 1 2 M002348 C 3 3 4 Installation 160 SL 13 15 03 2012 300026901 001 C ...

Page 15: ...ntil it reaches the safety catch 5 Insert a screwdriver to unclip the springs at both ends 6 Remove the front panel 7 Lift the DHW tank and place it on the ground M002418 A 4 6 5 4 5 M002349 B 7 160 SL 4 Installation 15 03 2012 300026901 001 C 14 ...

Page 16: ...able feed through to the back of the DHW tank 4 6 Hydraulic connections 4 6 1 Connecting the primary boiler circuit Refer to the connecting kit manual 4 6 2 Hydraulic connection of the secondary drinking water circuit When making the connections it is imperative that the standards and corresponding local directives are respected M002350 E YES YES NO NO 1 8 M002359 D 1 2 3 4 4 Installation 160 SL 1...

Page 17: ... the tank in a place which is easy to access n Size The safety device and its connection to the DHW tank must be of at least the same diameter as the domestic cold water supply pipe of the tank domestic circuit There must be no cut off element between the valve or the safety unit and the domestic hot water tank The safety device drain pipe must have a uniform and sufficient gradient and its diamet...

Page 18: ...and a funnel siphon for the safety unit The components used for the connection to the cold water supply must comply with the prevailing standards and regulations in the country concerned Fit a one way valve to the domestic cold water circuit Make the connection to the cold water supply according to the hydraulic installation diagram Refer to the installation and maintenance instructions of the boi...

Page 19: ...uctions Belgium The earthing must comply with the RGEI standard Germany The earth connection shall comply with standard VDE 0190 France The earth connection shall comply with standard NFC 15 100 Other countries The earthing shall comply with local standards CAUTION 4 Separate the sensor cables from the 230 400 V circuit cables 4 The installation must be fitted with a main switch 4 7 2 Connecting t...

Page 20: ...onding terminal block on the boiler Terminal TA See chapter Description of the boiler s terminal block page 19 4 7 4 Description of the boiler s terminal block n Gas fired floor standing condensing boiler A S ECS Connect the DHW sensor Z TA Connect the DHW tank anode 3 1 4 M002357 E 2 2 X20 X4 On off OT BL RL S EXT S ECS 1 2 TS B A B 0 10V S AMB C 4 3 2 1 2 1 S AMB B 2 1 S AMB A 2 1 S SYST TA S EC...

Page 21: ...r valve open Close this valve only when the flow is regular and there are no noises or hammering in the pipes 2 Then successively degas all the hot water pipes by opening the corresponding valves These operations also make it possible to rinse and clean the hot water pipes located at the DHW tank outlet CAUTION Completely vent the appliance and the installation for optimum running On off OT BL SEx...

Page 22: ...4 8 2 Filling the primary boiler circuit Refer to the installation and maintenance instructions of the boiler 4 Installation 160 SL 21 15 03 2012 300026901 001 C ...

Page 23: ...nnection 4 Check that the sensors are correctly fitted and connected 4 Check the electrical connections particularly the earth 5 2 Putting the appliance into operation CAUTION Initial commissioning must be done by a qualified professional CAUTION During the heating process a certain amount of water may flow through the valve or safety unit this is caused by water expansion This phenomenon is compl...

Page 24: ...anel must be switched on to ensure that the impressed current anode operates 6 3 Safety valve or safety unit The valve or safety assembly must be operated at least once a month in order to ensure that it is operating correctly and to prevent possible overpressure which would damage the DHW tank WARNING Failure to comply with this maintenance rule may cause deterioration of the DHW tank and the can...

Page 25: ...nance operations The DHW tank does not need to be drained to perform these operations Only concerns gas fired floor standing condensing boilers If the installation is fitted with a DHW expansion vessel proceed as follows to disconnect it 1 Remove the DHW expansion vessel 2 Uncrew the snap coupling C003499 B A 1 2 3 3 C003753 A 160 SL 6 Checking and maintenance 15 03 2012 300026901 001 C 24 ...

Page 26: ...the desired maintenance operation 5 To re assemble proceed in reverse order 6 6 Cleaning the casing material Clean the outside of appliances using a damp cloth and a mild detergent 6 Checking and maintenance 160 SL 25 15 03 2012 300026901 001 C ...

Page 27: ...ance form No _____ Date _________ Checks made ______________________________ Remarks _____________________ By _______________ Signature ____________ 160 SL 6 Checking and maintenance 15 03 2012 300026901 001 C 26 ...

Page 28: ... a component in the appliance needs to be replaced use only original spare parts or recommended spare parts and equipment To order a spare part give the reference number shown on the list 7 2 Spare parts Spare parts list reference 300026901 002 B 7 Spare parts 160 SL 27 15 03 2012 300026901 001 C ...

Page 29: ...0548 Enamelled stopper 3 200011817 Impressed current anode 4 89705511 Gasket 7 mm Retainer ring 5 mm 5 300008957 2 PIN DHW probe connector 6 200011579 ACI anode cable Length 2 5 m C003500 D 1 8 5 19 18 4 2 3 6 9 7 10 11 13 14 12 16 15 17 13 160 SL 7 Spare parts 15 03 2012 300026901 001 C 28 ...

Page 30: ...24941 Domestic hot water pipe 11 300024942 Domestic cold water pipe 12 200019243 Front panel 13 300024462 Side panel 14 300024982 Rear panel 15 94902073 Drain cock 1 2 16 300024451 Adjustable foot M8x45 17 94950143 Cap G 3 4 18 200019651 DHW tank screw bag 19 200019652 DHW tank gasket bag 7 Spare parts 160 SL 29 15 03 2012 300026901 001 C ...

Page 31: ...l amended by Decree Law 84 2008 of 21 May warranties relating to sales of consumer goods and other implementing rules Other countries The following provisions are not exclusive of the buyer being able benefit from the legal provisions applicable regarding hidden defects in the buyer s country Starting from the purchase date shown on the original fitter s invoice your appliance has a contractual gu...

Page 32: ...ear negligence repairs by unqualified parties faulty or insufficient monitoring and maintenance faulty power supply or the use of unsuitable fuel Sub assemblies such as motors pumps electric valves etc are guaranteed only if they have never been dismantled The legislation laid down by european directive 99 44 EEC transposed by legislative decree No 24 of 2 February 2002 published in O J No 57 of 8...

Page 33: ...160 SL 8 Warranty 15 03 2012 300026901 001 C 32 ...

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Page 36: ...scriptions supplied remain our property and shall not be multiplied without our prior consent in writing 15 03 2012 300024382 001 C 300026889 001 C 300026890 001 C 300026891 001 C 300026892 001 C 300026893 001 C 300026894 001 C 300026895 001 C 300026896 001 C 300026897 001 C 300026898 001 C 300024384 001 C 300026900 001 C 300026901 001 C ...

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