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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-36

1.9 Troubleshooting

Guides

The following troubleshooting guides are intended to assist service technicians in quickly isolating
the probable causes of equipment malfunctions by following a logical, step-by-step process.

PROBLEM

PROBABLE CAUSES

CORRECTIVE ACTION

Burner will not ignite.

Light in ON/OFF switch

is not illuminated.

A.

ON/OFF switch is off.

A.

Turn ON/OFF switch on.

ON/OFF switch is on,

but the switch light is not

illuminated.

A.

No voltage at switch.

A.

Ensure line voltage is present at the
switch.

ON/OFF switch is on and

the switch light is

illuminated, but there is

no output to gas valve.

A.

Drain microswitch circuit (filter-
equipped units) is open.

A.

Ensure drain valve is fully closed and
microswitch is functioning. Replace
microswitch if defective.

B.

Voltage is present at ON/OFF switch,
but continuity of the switch in ON
position is not "0.”

B.

ON/OFF switch is defective. Replace
switch with a known working switch.

C.

Continuity of thermostat is not "0" (oil
temperature is at least 15°F below
electronic thermostat setting).

C.

Thermostat(s) is/are defective.
Replace defective thermostat with a
known working thermostat.

D.

Gas valve is suspect.

D.

Go to "No burner flame" section.

No burner flame.

C.

Gas valve is known to be good, but
there is not 24 VAC (120VAC on
systems so equipped) at the gas valve
terminals.

D.

Inspect electronic sensor (while still in
frypot) for damage. Replace if bent,
dented, or cracked. Inspect leads for
fraying, burning, breaks, and/or kinks.
If found, remove and replace
thermostat(s). Remove leads from
terminal block, allow oil to cool 15°F
(8°C) below thermostat setting, and
check continuity. If continuity is not
"0,” then thermostat has failed.
Replace thermostat(s).

Fluctuating or erratic

lighting of burner flame.

A.

Incoming gas supply pressures are not
within range [Natural- 6-14" W.C.
(1.49-3.49 kPa); Propane- 11-14"
W.C. (2.74-3.49 kPa)]

A.

Inspect gas supply to fryer. Repair
and/or replace faulty components
(defective supply shut-off valves,
incorrect piping size, etc.)

B.

Air in gas supply lines (new
installation).

B.

Allow unit to cycle on and off for
approximately 30 minutes to force air
from gas manifold and lines.

Electronic/operating

thermostat will not adjust

to correct temperature.

A.

Electronic/operating thermostat is out
of calibration.

A.

Calibrate electronic/operating
thermostat. Replace if calibration is
not possible.

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Summary of Contents for BK1814

Page 1: ... CFESA Certified Technicians PRINTED IN THE UNITED STATES OF AMERICA 24 Hour Service Hotline 1 800 551 8633 APRIL 2011 8196314 High Efficiency Decathlon HD Series Gas Fryers Service Parts Manual HDC CFHDC SCFHDC FPHDC Y KSCF C HC BK1814 High Efficiency Common Cabinet Decathlon Fryers ...

Page 2: ...l Gas Code ANSI Z223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B149 2 or The latest edition of the National Electric Code N F P A 70 NOTICE If during the warranty period the customer uses a part for this Manitowoc Food Service equipment other than an unmodified new or recycled part purchased directly from Frymaster and Dean or any of its authorized se...

Page 3: ...tal apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE ST...

Page 4: ...oting and Problem Isolation 1 28 1 9 Troubleshooting Guides 1 36 1 10 Wiring Diagrams 1 37 1 11 Probe Resistance Charts 1 51 2 PARTS LIST 2 1 Decathlon HDC Primary Components 2 1 2 2 Orifices 2 13 2 3 Additional Optional Components and Controllers 2 14 2 4 Drain Components 2 16 2 5 Oil Return System 2 20 2 6 Additional Oil Return Components 2 22 2 7 Oil Disposal Popeye s 2 24 2 8 Oil Return Wand 2...

Page 5: ...dle Red Oil Return Handle Yellow Drain Flush Handle Blue Oil Return Handle Gas Valve FINDING YOUR WAY AROUND THE DEAN HIGH EFFICIENCY DECATHLON Electronic Operating Thermostat Note The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture ...

Page 6: ...of the frypot The diameter of the orifices differs for natural and LP gas as indicated in the accompanying table GAS INFORMATION Altitudes of 2000 feet or less MODEL INPUT BTU GAS TYPE ORIFICE MM INCH ORIFICE PART NO QTY EQUIPMENT PRESSURE MBAR INCH W C HD50G 95 NAT LP 2 26 43 1 40 54 810 2938 810 2939 4 4 10 27 5 4 10 HD60 63 65G 125 NAT LP 2 26 43 1 40 54 810 2938 810 2939 5 5 10 27 5 4 10 An el...

Page 7: ...lve closes The main valve of the gas valve will not open if the pilot valve is not open The pilot flame must be manually lit when the fryer is first placed into operation A separate 24V circuit activated by the fryer ON OFF switch provides voltage through the Thermatron to the gas valve main coil which opens the main valve Electronic Ignition Configuration In units configured for electronic igniti...

Page 8: ...nition module locks out until the power switch is turned OFF then back ON A temperature probe monitors the temperature in the frypot When the programmed setpoint temperature is reached resistance in the probe causes the heat cycle circuitry in the controller to interrupt current flow through the heat relay This in turn interrupts the 24 VAC current to the ignition module resulting in closure of th...

Page 9: ... and a temperature control circuit board This system is more accurate and reliable than a standard thermostat The temperature probe measures oil temperature via resistance ohms as oil temperature rises resistance decreases The potentiometer sets the oil temperature via resistance ohms The temperature control circuit board compares the resistance from the probe and potentiometer and cycles the burn...

Page 10: ...R 1 SERVICE PROCEDURES 1 5 Interface Boards cont 826 2434 These interface boards are used in HD fryers equipped with electronic ignition and constant pilot INTERFACE BOARD P N 826 2434 Used on fryers equipped with electronic ignition and constant pilot ...

Page 11: ...Scale 7 on J2 and GROUND 22 28 Probe Resistance R x 1000 Ohms 10 and 11 on J2 Disconnect 15 pin harness from controller before testing probe circuit See Probe Resistance Chart at the end of this chapter HIGH EFFICIENCY DECATHLON HD FRYER LED DIAGNOSTIC LIGHTS 106 6669 INTERFACE BOARD CMP Indicates power from 12V transformer 24V Indicates power from 24V transformer HI Indicates output closed from l...

Page 12: ...mmed by means of a keypad on the face of the controller All HD Series gas fryers are equipped with a high limit thermostat In the event that the fryer fails to control the oil temperature the high limit thermostat prevents the fryer from overheating to flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 450 F 232 C 1 2 Accessin...

Page 13: ...ction Install the restraints in accordance with the provided instructions see illustration below If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to electrical conduits or gas supply line A restraint kit is provi...

Page 14: ...performed by qualified service personnel only 1 Ensure that the gas valve knob is in the OFF position 2 Remove the pressure tap plug from the gas valve see arrows in photos below for location 3 Insert the manometer fitting into the pressure tap hole 4 Place the gas valve in the ON position then place the fryer power switch in the ON position When the burner lights and continues to burn check the g...

Page 15: ...itch is in the OFF position and light the pilot 3 Place the fryer ON OFF switch in the ON position Set the potentiometer dial to 325 F 162 C 4 Allow the oil to equalize at setpoint temperature This is evident when the burners have cycled on and off several times 5 Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb Ensure the tip of the thermometer pyrometer does no...

Page 16: ...panel screws The controller panel is hinged at the bottom and will swing open from the top 3 Unplug the fryer wiring harness and ground wire from the back of the controller 4 Remove the controller by lifting it from the hinge slots in the fryer control panel frame 5 Reverse the procedure to install a new controller Computer panel in down position Disconnect the 15 pin connector and ground wire arr...

Page 17: ...new probe 5 Remove the drain manifold Only the drain tubes directly blocking the frypot being replaced require removal Remove the nuts holding the drain valve strap onto the drain tube stud Disconnect the Teflon tube at the back of the center dump tube piece and any other components attached to the tubes including drain flush flexlines Loosen the nut on each clamp holding the rubber boots and drai...

Page 18: ...e the burners to gain access to the temperature probe and to ease frypot removal Lean each burner slightly away from the frypot to clear the burner seal metal box attached to frypot Then pull the burner up and off of the orifice The burners should be easy to remove and do not require force 9 Loosen and unscrew the compression nut and the pass through nut completely from the frypot Proceed to the n...

Page 19: ...frypot from the bottom complete step 7 above prior to removing probe 12 Carefully remove the probe from the frypot As the probe is removed tilt the probe at an angle to facilitate removal curved probes only 13 Follow the steps on the next page to install the new temperature probe IMPORTANT When installing new probe use Loctite PST567 or equivalent pipe thread sealant on threads and ensure probe is...

Page 20: ...rain oil from the frypot Allow the frypot to cool completely before proceeding 2 Perform steps 1 4 in Section 1 7 1 Replacing the Controller 3 Remove fryer door for easier access to the temperature probe First remove top hinge from bracket Then lift door off bottom hinge pin 4 Remove two screws securing the high limit mounting bracket Do not disconnect wires from high limit at this time 5 Loosen a...

Page 21: ... limit probe inside the frypot Carefully bend the outer tab at the rear of the high limit until the high limit can slid back and out of the retaining bracket 7 Carefully pull high limit capillary tube and bulb out of the frypot from the bottom Locate the high limit probe Remove high limit capillary tube and bulb from the bottom of the frypot ...

Page 22: ...x opening arrow This may require removal of the control panel frame 10 Reverse the above steps for high limit installation IMPORTANT When installing new high limit ensure the capillary tube and bulb are positioned properly with tab back in alignment prior to tightening the compression nut Once tightened the capillary tube cannot be repositioned Component box opening arrow Mark and disconnect high ...

Page 23: ...Replacing Rocker Switches 1 Disconnect the fryer from the electrical supply 2 If switches are located in a control box within the fryer remove the six screws securing the switch panel to the control box Do not allow the switch panel to hang from the switch wiring harness or other wires ...

Page 24: ...oceeding further 1 Disconnect fryer from electrical and gas supplies 2 Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnections For 120VAC gas valves disconnect the black wire from the high limit then remove the bobtail connecting the white wire 3 Remove the high limit thermostat wire from the gas valve pilot coil all but 120 VAC valves 4 Remove the pilo...

Page 25: ...s prior to moving fryer DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another 2 Turn gas valve off then turn gas off at supply valve or meter Disconnect supply line from gas manifold at rear of fryer NOTE If restraints are installed on the fryer disconnect restraints prior to...

Page 26: ...iner strips on either side of the frypot Be careful not to bend the joiner strip during removal 8 Remove back panels of the fryer There may be both upper and lower panels and several screws secure them Screw location and orientation will vary according to fryer model 9 Remove screw securing brace and back panel to the flue cap Support the brace with hand while removing screw to prevent brace from ...

Page 27: ...ng edge There will be two or three screws depending on configuration view from above looking down into flue Remove the screws arrows securing the flue cap to the frypot on the short edge There will be two screws on each end of the flue view from above looking down into flue 11 Remove gas manifold pipe for access to gas manifold shield by disconnecting at the unions Ensure gas supply is shut off an...

Page 28: ...rn valve at the rear of the fryer Slip Section A of the clevis clip off of the oil return handle by pulling up on the rings Slide the oil return handle out of the bracket and Section B of the clevis clip Repeat for the drain flush handle if applicable 14 Loosen the two screws on the front of the oil return handle bracket at the front of the fryer Remove the bracket and handle and set aside for rea...

Page 29: ...ottom of the frypot at the rear of the fryer using a wrench This may require removal of other pieces of the oil return manifold as needed 17 Remove the burner shield by loosening the screw on each end 18 Remove the burners to gain access to the temperature probe and to ease removal Remove one burner at a time Loosen the two screws attaching the burner to the burner rail Slide the burner up until t...

Page 30: ...are Depending on placement and configuration the valve may be turned in a different direction than pictured 22 Remove the pilot assembly from the frypot If trailing pilot disconnect the pilot supply line from the trailing pilot valve on the burner manifold Remove the mounting screw s to detach the pilot assembly from the pilot bracket Remove the drain valve nut and attached hardware Remove the pil...

Page 31: ...e high limit from the frypot see Section 1 7 3 Replacing the High limit Thermostat 25 Remove bolts from brackets securing burner manifold to frypot Leave the manifold in place 26 Using a sharp knife or box cutter cut the silicon seal around the frypot Use care not to scratch stainless steel surfaces Removing bolts arrows from burner manifold support brackets both sides Leave the burner manifold in...

Page 32: ...e drain valve If equipped remove microswitches and mounting hardware from valve prior to removal Using a suitable wrench remove the drain valve from the frypot Use Loctite PST567 sealant when installing drain valve on replacement frypot 31 Remove all other hardware and accessories from the frypot 32 Reverse the above steps to install the replacement frypot 33 Add a bead of silicon around the edges...

Page 33: ...leshooting guides are included in Section 1 9 to assist in identifying some of the more common problems 1 8 1 Ignition Failure Ignition failure occurs when the ignition module fails to sense a flame within the 60 second time delay period and locks out Turn the fryer off locate and fix the problem then turn fryer back on to clear the module lock There are three primary reasons for ignition failure ...

Page 34: ... in the 24 VAC circuit or pilot system it is most likely in the gas valve Before replacing the gas valve refer to the troubleshooting guides in this chapter 1 8 2 Improper Burner Function In these instances the burner ignites but exhibits abnormal characteristics such as popping incomplete lighting of the burner fluctuating flame intensity and flames rolling out of the fryer Popping indicates dela...

Page 35: ...from the burner Check for negative pressure conditions in the kitchen area If air is flowing into the kitchen area this indicates that more air is being exhausted than is being replenished and the burners may be starved for air If the fryer s gas and air supplies are okay the problem most likely is with one of the electrical components Examine the ignition module for signs of melting distortion or...

Page 36: ...dance with the procedures in Section 1 4 An obstructed flue which prevents the fryer from properly exhausting may also be the cause Excessively noisy burners may indicate that the burner gas pressure is too low the tube diffusers are defective or burned out or it may simply be that the gas valve vent tube is blocked if applicable If the gas pressure is correct the tube diffusers are intact and in ...

Page 37: ...laints Most problems concerning controllers have to do with programming them There are four common complaints The complaints their causes and corrective actions are as follows for the Dean Compu Fry controller 1 Fryer constantly displays Cause Setpoint incorrect or missing Corrective Action Press 1 6 5 0 enter the correct setpoint using keypad then press and then this to lock in the setpoint 2 Tem...

Page 38: ...inutes before using again The operator attempted to filter unheated oil Cold oil is thick and will cause the pump motor to work harder and overheat If the motor runs but the pump does not the pump is blocked Incorrectly sized or installed paper allows food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind and cause the motor to ove...

Page 39: ...24 VAC required to activate the pump relay coil when the handles are moved to the ON position The activated pump relay coil pulls the pump motor switch in supplying power to the pump motor Filter systems equipped with oil return heater tape are wired into the 120 VAC source and remain energized as long as the unit is plugged in and power remains constant Heater tape should receive constant power a...

Page 40: ...peration When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the motor The microswitch stops the motor at the lift s lower travel limit and the switch contacts are reversed At the end of the programmed cooking time the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the ca...

Page 41: ...ing C Thermostat s is are defective Replace defective thermostat with a known working thermostat D Gas valve is suspect D Go to No burner flame section No burner flame C Gas valve is known to be good but there is not 24 VAC 120VAC on systems so equipped at the gas valve terminals D Inspect electronic sensor while still in frypot for damage Replace if bent dented or cracked Inspect leads for frayin...

Page 42: ...Note The diagrams in this section depict wiring as of the date of manual publication It may not reflect design changes made to the equipment after publication Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment 1 10 1 Controller Dean Common Cabinet 805 1545 B ...

Page 43: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 38 1 10 2 Wingstreet Common Cabinet 805 1599 B ...

Page 44: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 39 1 10 3 BK1814 Main Wiring Diagram prior after Sep 2010 ...

Page 45: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 40 1 10 4 BK1814 Main Wiring Diagram prior to Sep 2010 ...

Page 46: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 41 1 10 5 BK1814 RAM Wiring Diagram ...

Page 47: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 42 1 10 6 Filter Box ...

Page 48: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 43 1 10 7 Thermatron Controller ...

Page 49: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 44 1 10 8 FAST Controller prior to Feb 09 ...

Page 50: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 45 1 10 9 FAST Controller Non CE after Feb 09 ...

Page 51: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 46 1 10 10 FAST Controller CE after Feb 09 ...

Page 52: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 47 1 10 11 FAST Controller India ...

Page 53: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 48 1 10 12 KFC 1 Controller ...

Page 54: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 49 1 10 13 CM4S Controller ...

Page 55: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 50 1 10 14 Constant Pilot FAST Ready ...

Page 56: ...80 2255 143 290 1977 149 300 1729 154 310 1496 160 320 1320 166 330 1170 171 340 1051 177 350 942 182 360 840 188 370 750 193 380 676 199 390 605 204 400 541 Controller Probe Resistance Chart Celsius Fahrenheit Ohms 3 21 70 1080 27 80 1101 32 90 1122 38 100 1143 43 110 1164 49 120 1185 54 130 1206 60 140 1226 66 150 1247 71 160 1268 77 170 1289 82 180 1309 88 190 1330 93 200 1350 99 210 1371 104 2...

Page 57: ...DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 1 High Efficiency Common Cabinet Decathlon HDC Primary Components 2 1 1 Decathlon HD50 Primary Components 10 6 5 9 12 15 2 11 20 13 7 8 22 19 17 16 21 1 4 18 3 14 ...

Page 58: ...60 Side Panel Right Side 12 Cabinet Back 220 1847 x1 Single 220 1806 x2 2 battery 220 1838 x3 3 battery 13 823 5932 Joiner Strip 14 Top Cap 106 5433 x1 Single 106 5955 x2 2 battery 106 5956 x3 3 battery 106 6333 x4 4 battery 106 7631 x5 5 battery 15 Flue Cap 230 1848 x1 Single 230 1812 x2 2 battery 230 1841 x3 3 battery 230 1875 x4 4 battery 230 2434 x5 5 battery 16 106 7542SP Door Assembly Left o...

Page 59: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 3 2 1 2 Decathlon HD60 63 Primary Components 10 6 5 9 12 15 2 11 20 13 7 8 22 19 17 16 21 1 4 18 3 14 ...

Page 60: ...3356 Burner High Efficiency 7 220 5152 Burner Bracket 8 200 8748 Shield Burner Heat 9 See Additional Components and Controllers Section 2 3 810 0691 Vent Tube 10 231 2311SP Side Panel Left Side 11 232 2311SP Side Panel Right Side 221 2737 Side Panel Left Side Filter Ready 222 2737 Side Panel Right Side Filter Ready 823 5744 Side Panel with Splash Panel 660 363 663 12 Cabinet Back One piece 220 185...

Page 61: ...hili s 823 4999 with deflector 823 7152 Double Raising Cane s 19 810 0356 Caster Plate mount 5 without Brake 826 1117 Caster Kit Plate mount 5 without Brake includes mounting hardware 20 810 0357 Caster Plate mount 5 with Brake 826 1118 Caster Kit Plate mount 5 with Brake includes mounting hardware 810 0944 Caster Plate mount 3 with Brake 810 1494 Caster Plate mount 4 without Brake 106 7649 Cordse...

Page 62: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 6 2 1 3 Decathlon HD FPHD65 Primary Components ...

Page 63: ...anel Left Side Single 65 11 Side Panel Right 222 0012 Side Panel Right Side with Hole unit exterior 212 8078 Side Panel Right Side unit exterior 232 2311 Side Panel Right Side Single 65 823 5789 Side Panel with Splash Panel 565 12 Cabinet Upper Back 220 2353 x2 2 4 5 and 6 battery 220 0668 x3 5 battery Cabinet Lower Back 220 2354 x2 2 4 5 and 6 battery 220 0667 x3 5 battery Cabinet Full Back 220 1...

Page 64: ...6 Hinge Upper Left 18 823 5859 Basket Hanger Church s with Deflector 823 5801 Basket Hanger Chili s Single System 6 Splash Guard 823 5856 Splash Guard 2 4 5 and 6 battery 19 810 1494 Caster Plate mount 4 without Brake 20 810 2406 Caster Plate mount 5 without Brake 810 0944 Caster Plate mount 3 with Brake 807 0154 Cordset 10 Power 21 810 2411 Leg Single Bolt Mount black 810 3169 Leg 4 Bolt Mount Pa...

Page 65: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 9 2 1 4 Y KSCF C HC Primary Components 23 11 10 22 19 20 21 2 6 5 9 16 17 1 7 8 4 3 18 18a 18b 12 15 13 14 13a 13b ...

Page 66: ...dia use 231 8145 for SS 318G use 221 8141 318G Painted 11 232 2060 Side Panel Right Side unit exterior use 222 3272 for India use 232 8145 for SS 318G use 222 8141 318G Painted 12 220 1828 Back Panel 13 210 1355 Joiner Strip 13a 823 6922 Joiner Strip 13b 823 7924 Joiner Strip India slotted for hooks 14 Top Caps 106 7984 214 106 7985 314 106 7669 218 use 106 9625 for India 106 9785 318 15 Flue Caps...

Page 67: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 11 2 1 5 BK1814 Primary Components ...

Page 68: ...se 220 7151 for 60 RAM RAM on left 220 6270 BK160 220 6754 BK260 220 7268 BK60 50 60 230 6427 RAM Back Cover with cutout for receptacle 13 823 7515 Joiner Strip 14 Top Caps 108 0971 BK60 50 BK1814 60 50 RAM 60 108 1590 BK50 60 BK1814 60 RAM 50 60 108 0975 BK60 160 108 3606 BK260 108 1750 BK60 50 60 15 Flue Caps 230 6268 BK60 50 BK1814 60 50 RAM 60 230 6431 RAM 60 BK1814 60 50 RAM 60 230 7143 60 RA...

Page 69: ...9 ft 2 18mm 810 3054 4000 5999 ft 2 10mm 810 3055 6000 7999 ft 2 04mm 810 3056 8000 8999 ft 1 98mm 810 3057 9000 10000 ft 1 94mm Propane Orifices 810 2939 0 1999 ft 1 40mm 810 2940 0 1999 ft 1 32mm LP Butane Mix 810 3058 2000 3999 ft 1 35mm 810 3059 4000 5999 ft 1 30mm 810 3060 6000 7999 ft 1 26mm 810 3061 8000 8999 ft 1 22mm 810 3062 9000 10000 ft 1 20mm 810 0710 1 40 mm 810 2059 1 51 mm 100 Buta...

Page 70: ...t Controller CE 106 6752SP Natural Gas Trailing Pilot Non CE 108 2785 Natural Gas Trailing Pilot CE 106 1128SP LP Gas Electronic Ignition with Controller includes ignition cable Non CE 108 2768 LP Gas Electronic Ignition with Controller includes ignition cable CE KIT6627 LP Gas Electronic Ignition without Controller Non CE 108 2991 LP Gas Electronic Ignition without Controller CE KIT8899 LP Gas Tr...

Page 71: ... 12 24 VAC Dual Voltage 807 0800 Transformer 120 24 VAC 11 807 3680 High limit Thermostat Manual Reset 450 F 232 C 210 4628 Bracket Frypot Sensors requires tack welding to heat tube 210 4629 Bracket Frypot Controller Probe requires tack welding to heat tube 12 807 1321 Fuse Holder Buss 807 3843 Fuse 3A Subminiature 250V 807 3592 Fuse 2A Slow blow 230V 807 3750 Fuse 5A 120V 13 Interface Boards 826 ...

Page 72: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 16 2 4 Drain System Components 2 4 1 3 Drain Manifold Components ...

Page 73: ...Tube 3 Joiner SCF50 14 200 9365 Tube 3 Joiner Drain Filter Right 15 200 6752 Tube 3 Joiner SCF50 for matching cabinet 220 6660 Tube 3 Joiner Under RAM BK60 50 RAM 60 BK60 RAM 50 60 19 00 16 812 1999 Tube 3 50 60 80 Short End Drain 823 7662 Tube 3 Left End BK60 50 60 3 17 823 7452 Tube 3 Left End BK60 50 RAM 60 BK260 BK50 on BK60 RAM 50 60 4 00 17 812 2008 Tube 3 Wingstreet Short Mid Drain 18 823 5...

Page 74: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 18 2 4 2 Drain Valve Assemblies ...

Page 75: ...t 810 2126 Valve 1 Full Port Drain includes handle 3 810 2783 Valve 1 Full Port Drain use 823 5053 for Y KSCF18G 4 810 2127 Valve 1 Full Port Drain 5 823 7426 Handle W A BK50 Drain Valve 6 823 6262 Handle W A HD50 Y KSCF18G Drain Valve 7 823 6340 Handle W A CF150 Drain Valve 8 823 7632 Handle W A BK60 Drain Valve 9 823 6424 Handle W A Rotating 118G Drain Valve 10 816 0544 O Ring Seal 11 816 0547 C...

Page 76: ...CIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 20 2 5 Oil Return System 10 2 15 1 22 16 17 37 13 25 11 26 23 24 20 19 18 9 32 28 7 5 34 30 2 31 27 14 1 29 35 12 13 33 24 21 36 8 4 18 3 7 5 6 14 27 21 ...

Page 77: ... x 14 810 1669 Adapter Female OD x 15 810 3199 Fitting NPT x Hose Barb 16 812 1838 Tubing OD 27 00 Long 17 810 1372 Fitting NPT x OD 90 Tube 18 813 0022 Nipple NPT Close Black Metal 19 813 0062 Elbow 90 Black Metal 20 813 0298 Nipple x 2 00 NPT Black Metal 21 813 0304 Bushing x Flush Black Metal 22 813 0460 Nipple x 3 00 NPT Black Metal 23 813 0530 Tee Reducing x x 24 813 0838 Nipple NPT Close Bla...

Page 78: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 22 2 6 Additional Oil Return Components 9 4 2 3 8 5 7 6 15 16 14 13 12 10 17 11 1 ...

Page 79: ...with motor 4 Motor and Gasket Kit 826 1785 100V 50 60Hz 826 1712 115V 50 60Hz 5 200 8929 Handle Oil Return use 200 9295 BK1814 6 809 0601 Clip Clevis Rod End 7 816 0638 Cap Vinyl Yellow 5 16 x 3 816 0637 Cap Vinyl Blue 5 16 x 3 816 0639 Cap Vinyl Red 5 16 x 3 8 210 8790 Bracket Oil Return Handle use 230 6575 BK60 50 use 230 7305 for 318G 9 106 4006SP Valve Assembly Oil Return 10 106 3962 Bracket S...

Page 80: ...sposal Plumbing Popeye s ITEM PART DESCRIPTION 108 1121 Valve Oil Disposal 1 810 0278 Valve 2 900 5953 Handle 3 814 0047 Sleeve 108 1117 Oil Disposal Assembly 4 810 2379 Hose 107 5 x 5 813 0699 Nipple Snaptite 6 823 7153 Handle 7 816 0631 Sleeve Cap Handle 8 810 0487 Coupling Male ...

Page 81: ...SP Wand Hose Assembly Generic 108 0528 Wand Hose Assembly Church s Popeye s Raising Cane s 10 106 1454SP Nozzle Assembly Hose with Handle part of 106 2568 and 108 0528 11 810 1434 Hose Assembly Standard 5 feet part of 106 2568 and 108 0528 12 813 0165 Elbow Street NPT 90 part of 106 2568 13 813 0699 Nipple Snaptite PHN8 8F part of 106 2568 14 823 7153 Handle Wash Down Hose part of 108 0528 15 816 ...

Page 82: ... Oil Return System ITEM PART DESCRIPTION 1 810 1669 Adapter Female O D x 2 810 1680 Flexline I D x 6 50 Long 3 810 2513 Tubing Faucet Upper 4 810 2699 Coupling Quick Disconnect Snaptite 5 810 2700 Nipple Quick Disconnect Snaptite 6 810 3234 Tubing Faucet Rear 7 813 0093 Nipple x 4 NPT BM ...

Page 83: ... Basket Crumb 823 7425 Basket Crumb BK1814 2 810 3541 Ring Hold down 3 200 8003 Screen Sana Grid 4 823 7294 Pan Filter 5 813 0568 Plug NPT Socket Head Pipe 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 20 823 6603 Lid mounted in frame 823 7652 Lid mounted in frame BK60 50 RAM 60 BK260 823 7418 Lid mounted in frame BK60 50 60 823 7627 Lid mounted in frame BK50 RAM 50 60 Not illustrated ...

Page 84: ...ponents SCFHDC60 Series Fryers ITEM PART DESCRIPTION 1 823 6018 Basket Crumb 823 7110 Basket Crumb Raising Cane s 2 810 3540 Ring Hold down 3 200 5726 Screen Sana Grid 4 823 6338 Pan Filter 5 810 2805 Caster 2 Filter Pan 6 809 0070 Nut 20 Hex S S 823 6403 Lid mounted in frame Not illustrated ...

Page 85: ... C HC218 and 63 Series Fryers 5 4 3 6 7 1 2 ITEM PART DESCRIPTION 1 823 6172 Basket Crumb 2 810 3195 Ring Hold down 3 106 7330SP Screen Assembly Filter 4 823 7534 Pan Filter 5 813 0568 Plug NPT Socket Head 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 20 823 6507 Lid mounted in frame Not illustrated ...

Page 86: ... prior to May 2010 ITEM PART DESCRIPTION 1 823 5427 Basket Crumb 2 823 4470 Ring Hold down 3 823 4471 Handle Hold Down Ring 4 106 7912SP Screen Assembly Filter 5 108 1022SP Pan Filter 6 813 0679 Plug SS NPT Sq Head 7 810 2805 Caster 2 Filter Pan 8 809 0823 Nut Nylock 20 813 0704 Plug SS Hex Head 823 6911 Lid mounted in frame Not illustrated ...

Page 87: ... KSCF C HC218 Export India Series Fryers after May 2010 ITEM PART DESCRIPTION 1 823 7904 Basket Crumb 2 810 3195 Ring Hold down 3 823 7834 Lid 4 106 7330SP Screen Assembly Filter 5 823 7534 Pan Filter 6 813 0568 Plug SS NPT Sq Head 7 810 2805 Caster 2 Filter Pan 809 0823 Nut Nylock 20 Not illustrated ...

Page 88: ...s 65 Series Fryers Filter Paper Option ITEM PART DESCRIPTION 1 823 6018 Basket Crumb 2 810 3540 Ring Hold down 3 200 5726 Screen Sana Grid 4 813 0568 Plug NPT Socket Head Pipe 5 823 6304 Pan Filter 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 20 823 5857 Lid mounted in frame Not Illustrated ...

Page 89: ...omponents 65 Series Fryers Filter Leaf Option ITEM PART DESCRIPTION 1 823 5851 Basket Crumb 2 106 6466SP Filter Leaf with Suction Tube Assembly 3 106 8399 Filter Leaf screen only 4 823 5258SP Filter Pan 5 810 2805 Caster 2 6 809 0070 Nut 20 Hex 823 5857 Lid mounted in frame Not Illustrated ...

Page 90: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 34 2 11 Basket Lift Components 6 7 5 1 2 3 4 12 13 11 10 9 8 14 ...

Page 91: ...oswitch Micro Roller Lever 14 807 0107 Gear Motor 120V HDC60 63 Models 106 8058 1 823 6309 Lift Rod 2 813 0035 Bushing Bronze 3 220 3060 Lift Bar 4 810 2140 Bushing x 5 824 1834 Back 6 823 6588 Lift Assembly Left 7 823 6589 Lift Assembly Right 8 106 8368 Lift Guide Assembly 9 809 0990 Nut Low Crown x 20 10 810 3307 Roller 11 809 1018 Bolt x 20 x 1 S S 12 823 6312 Switch Limit Cam HD63 Red Robin 82...

Page 92: ...HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 36 2 12 Accessories 4 3 2 5 6 1 7 8 9 10 ...

Page 93: ...coop 106 2631SP Sediment Tray 823 3947 Chicken Crisper 803 0293 Gloves pair 824 2043 Workshelf 260 Raising Cane s 824 2044 Workshelf 360 Raising Cane s 824 1992 Workshelf 460 Raising Cane s Not illustrated 2 13 Fasteners Screws Nuts Bolts ITEM PART DESCRIPTION 809 0417 Nut Flange 20 Serrated 809 0766 Nut Keps 10 32 SS Hex 826 1366 Nut 4 40 Keps Hex with External Teeth pkg of 25 809 0247 Nut 8 32 H...

Page 94: ... 5 inch 810 1043 53 5 inch 810 1056 11 5 inch 810 1055 Flexlines come with a inch female fitting on each end Adapters listed below are required to fit them to standard inch NPT pipe nipples of fittings Add inch to the overall length of the flexline for each adapter used 1 55 810 1668 1 91 810 1669 NOTE Be aware that these are flexible metal lines Consequently the length of a particular line can va...

Page 95: ...n 24 VAC 807 3294 Gas Valve Natural Gas Standing Pilot 24 VAC 807 3295 Gas Valve LP Gas Standing Pilot 24 VAC 810 2156 Gas Valve Natural Gas 120 VAC 810 2323 Gas Valve LP Gas 120 VAC 807 2091 Gas Valve G20 G25 Gas 24 VAC CE only 807 2127 Gas Valve G31 Gas 24 VAC CE only 810 0691 Vent Tube 823 3347 Frame Slide Base Channel Base 106 7441 265 106 7357 465 106 6851 565 665 823 4894 Hinge Lower Left 82...

Page 96: ...30 2323 x3 3 and 5 battery 230 2344 x4 4 and 6 battery 106 4309SP Door Assembly with Liner also used for HD63 fryers 200 8076 Panel Door Inner 210 8075 Panel Door Outer 210 8077 Handle Door Chrome 810 2346 Magnet Door 803 0337 Fry Basket 6 x 83 4 x 163 4 803 0149 Grid Assembly Mesh 810 2235 Grid Assembly Rack 823 5859 Basket Hanger Church s with Deflector 823 5801 Basket Hanger Chili s Single Syst...

Page 97: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 98: ... Line Avenue 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6314 APR 2011 ...

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