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9 Fault Analysis and Elimination 

Problem 

Cause 

Remedy 

Level to the specified position, the switch is 

not activated. 

1.

 

The ball is too heavy to float. 

2.

 

The float ball or displacer is dented, 

leaky and filled with media. 

3.

 

Magnetic rod is caused by 

ferromagnetic particles or obstacles in the 

medium. Movement is blocked 

4.

 

Malfunction of magnetic switch 

assembly. 

5.

 

Spring is damage. 

6.

 

Rod connecting float or displacer is 

broken. 

1.

 

Confirm the density and contact the 

manufacturer to replace the float ball 

2.

 

Replace the float or displacer 

3.

 

Remove the instrument and clean the float 

and magnetic rod 

4.

 

Replace switch components. 

5.

 

Replace the spring. 

6.

 

Replace the rod 

There  is  deviation  between  actual  alarm 

position and specification. 

1.

 

Process condition is not consistent 

with design condition. (The actual density or 

alarm setting value is inconsistent with the 

design value); 

2.

 

On-site heat tracing caused the 

changes in medium density; 

1.  Determine  the  process  parameters  again,  and 

contact  the  manufacturer  to  replace  the  relevant 

parts 

2. Adjust the heat tracing temperature to prevent 

changes in the density of the medium; 

10 Disassembly 

10.1 Warnings 

10.1.1 Before dismantling, be aware of hazardous process conditions such as pressure in the vessel, 
high temperature, corrosive or toxic media. 
10.1.2 Refer to the installation procedures in 6.3 and the instructions in section 7.2 Electrical wiring, 
and dismantle the completed components in reverse order of operation. 

10.2 Waste Removal 

Waste disposal should be carried out in accordance with the current guidelines in each region. 

11 Product Certifications 

 

 

Summary of Contents for UTK

Page 1: ...1 11 WWW DDTOP COM UTK DISPLACER LEVEL SWITCH Operation Manual UTK DT JS 1012 2018 A...

Page 2: ...ut prior notice Quality Assurance Dandong Top Electronics Instrument Group Co Ltd guarantees that all glass plate level gauge have no defects in materials and manufacturing processes within one year f...

Page 3: ...3 Technical Characteristics 7 3 1 Main Performance 7 3 2 Main Parameters 7 4 Dimensional Outline Drawing Figure 2 7 5 Unpacking and Inspection 8 5 1 Unpacking Inspection Notice 8 Figure 4 Sample Name...

Page 4: ...ment in intrinsically safe or non flammable site operating procedures 1 2 Process leaks can cause serious injury or death Care should be taken to lift the transmitter If the process seal is damaged th...

Page 5: ...0 Spring assembly 11 Displacer 12 Wire rope 2 2 Operating Principle 2 21 Classification of Displacer Level Switch The Displacer Level Switch is divided into ball float type and displacer type based on...

Page 6: ...an be controlled and given an alarm 2 1 3 Displacer Type Operating Principle With the displacer as the sensing element the displacer hangs on a spring through the suspension rod When the level is rais...

Page 7: ...rmance 3 1 1 Has passed the national explosion proof certification certification mark Intrinsically safe Ex ia CT1 T5 T6 Explosion isolation Ex d CT1 T5 T6 3 1 2 Product Standard Q AMM 004 Displacer L...

Page 8: ...Figure 4 is consistent with the information in the supply list 5 1 2 Check the quantity and material of each part against the packing list 5 1 3 Check the appearance of the instrument for defects dama...

Page 9: ...ation for Commissioning 7 1 1 Debugging tools Multimeter 7 2 Electrical Wiring 7 2 1 Wiring Cable Preparation The wiring cable shall be outer diameter 10mm five core rubber sleeve soft wire or rubber...

Page 10: ...with water If medium water it can t be debugged with water It can only be debugged with actual measuring medium 4 For medium water When calibrating with water the alarm position will be lower than the...

Page 11: ...ctual alarm position and specification 1 Process condition is not consistent with design condition The actual density or alarm setting value is inconsistent with the design value 2 On site heat tracin...

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