DDS Calorimeters CAL3K 3K-F Installation Manual Download Page 8

 

 

 

CAL3K-F Installation Guide V5 

2022 

Website: 

www.ddscalorimeters.com

 

Digital Data Systems (Pty) Ltd. 

CAL3K Advanced Bomb Calorimeters 

www.ddscalorimeters.com 

4.2

 

SETTING UP 

 

4.2.1

 

PREREQUISITES 

 

Prior to installation of the CAL3K-F System, the User must provide the following: 

 

1.

 

A mains outlet for the 3K-F Calorimeter and a mains outlet for the 3K-2 Air Cooler power supplies. 

 

2.

 

A supply of oxygen at a pressure of 3.0Mpa (30bars) (3000Kpa)

 within 4 meters of the 3K-F 

Calorimeter.  If  bottled  oxygen  is  used,  a  suitable  high-pressure  oxygen  regulator  must  be 

supplied. Digital Data Systems can supply a single stage high-pressure oxygen regulator; contact 

your agent for more information.  

 

3.

 

If a balance is supplied, ensure that a sturdy, stable weighing surface is available. A mains outlet 

and Balance connecting cable will also be required (balance cable supplied as part of kit). 

 

4.2.2

 

SITE SELECTION 

 

The 3K-F Calorimeter is a desktop unit, which can be installed wherever the laboratory space permits, 

with two restrictions: 

 

1.

 

The CAL3K-F system, consisting of 3K-F Calorimeter, 3K-2 Air Cooler, should be connected to a 

mains circuit without heavy inductive or SCR switched equipment. It is safe to have balances or 

other small electronic apparatuses on the same circuit. Good installation practice would be to 

have a separate fused mains circuit with separate earth leakage supply (or an earth current 

monitor, if applicable) for every system component. Future computers and peripherals installed 

can be connected to the same circuit. 

2.

 

The unit should be located in a place with a stable temperature, not in direct sun light or in the 

outlet path of an air conditioner. 

 

 
Please see above for the dimensions, weights and power requirements per unit.  The BALANCE 

data would be dependent on the make and model that you will be using.   

 

 

 

 

 

 

 

 

 

Summary of Contents for CAL3K 3K-F

Page 1: ...3K F INSTALLATION GUIDE VERSION NO 5 DATE 2022 MANUFACTURED BY...

Page 2: ...EN FILLING 3 3 3 THE 3K 2 AIR COOLER 3 3 4 THE 3K 5 BAYONET VESSEL 4 3 5 THE 3K 3 OXYGEN FILLING STATION 4 4 INSTALLATION 5 4 1 UNPACKING AND INSPECTION 5 4 2 SETTING UP 6 4 2 1 PREREQUISITES 6 4 2 2...

Page 3: ...calibration But there is more Information and capability This is not explained here but in an ON LINE version It is safe to say that you need a PC or laptop to change from the basic operation to a mor...

Page 4: ...N MANUAL CAL3K F Installation Guide Printed 1 3K 2 CAL3K Air Cooler 1 3K 2 KT CAL3K Air Cooler Installation Kit 1 Included in Kit 3K 1 055 3K External 12V 1 5A Power Supply 1 3K 3 CAL3K Filling Statio...

Page 5: ...meter and the lid is closed The rest is automatic Width 270mm Height 200mm Depth 380mm Weight 8kg Power 220 240V 12W 3 3 THE 3K 2 AIR COOLER The air cooler requires no water piping or other resources...

Page 6: ...ed as a Pressure Vessel and is consequently tested by an inspection authority to 10 times its normal pressure Diameter 63mm Height 150mm Weight 2kg 3 5 THE 3K 3 OXYGEN FILLING STATION The oxygen filli...

Page 7: ...s in this document 3 Inspect everything for any physical damage during transit If damaged consult your Agent immediately 4 The Calorimeter has a GROUND SAFETY EARTH lug at the rear panel This lug MUST...

Page 8: ...le will also be required balance cable supplied as part of kit 4 2 2 SITE SELECTION The 3K F Calorimeter is a desktop unit which can be installed wherever the laboratory space permits with two restric...

Page 9: ...nal The reason we ship the lid unlatched is due to customs purposes If customs officials wish to inspect inside the CAL3k F calorimeter the lid is locked therefore we have to ship with the lid and lat...

Page 10: ...eters www ddscalorimeters com 2 The Lid stop will also need to be fitted to the back panel of the calorimeter a First unscrew the back panel as shown in the picture below b Fit the Lid Stop onto the b...

Page 11: ...he gauge block side If the oxygen bottle is not situated close to the Filling Station or if it is in another room or perhaps outside then a solid permanent installation of pressure piping should be in...

Page 12: ...ressure is 30bar 3000kPA which is the standard for bomb calorimetry Do not use any tools to open or close the vessel If the vessel fails to deflate use the pre scribed emergency deflate procedure as o...

Page 13: ...FACTORY THE VESSEL MUST BE INSPECTED AT REGULAR INTERVALS DEPENDING ON THE USE A SUITABLE INSPECTION PERIOD CAN BE SET By your agent AND THE UNIT WILL ISSUE AN INSPECTION WARNING AND SOON AFTER THIS...

Page 14: ...De filler cap only part number 3K 3 22 Do not use any oil or grease on any of the oxygen fittings or the O rings A very small amount of high pressure vacuum grease is allowed on the O ring to make th...

Page 15: ...the authorised Dealer to which he she returns the unit is proven to be defective Replacement of a defective part will be made only within the applicable warranty period of 12 twelve months from date o...

Page 16: ...in 100 working order It is the Owner s responsibility to inspect any repaired product on receipt thereof and confirm in writing any faults errors or problems with the said product If a fault error or...

Page 17: ...________________________________________ DATE INSTALLED ____________________________ REPRESENTATIVE OF DEALER AGENT CUSTOMER ORDER NUMBER AND DATE _______________________________________ INSTALLATION...

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