DDS Calorimeters CAL3K 3K-F Installation Manual Download Page 3

 

 

 

CAL3K-F Installation Guide V5 

2022 

Website: 

www.ddscalorimeters.com

 

Digital Data Systems (Pty) Ltd. 

CAL3K Advanced Bomb Calorimeters 

www.ddscalorimeters.com 

1

 

INTRODUCTION 

 
Digital  Data  Systems  (Pty)  Ltd  (

dds

)  specializes  in  the  design  and  manufacture  of  scientific  bomb 

calorimeter  systems  for  various  types  of  industries  and  applications  from  the  coal  mining  industry  to 

educational institutes. 

dds

 bomb calorimeter systems are the most advanced combustion calorimeter 

systems available today. The system is used to measure the calorific value of both solids and liquids. 

dds

 

has  a  wide  range  of  systems  to  suit  different  applications  and  sample  requirements.  Please  visit  our 

website: 

www.ddscalorimeters.com

  to find out more. You have chosen the 

CAL3K-F

 Bomb Combustion 

Calorimeter System, which is best suited for fast and accurate calorimetry operations.  

 

1.1

 

PURPOSE OF THIS MANUAL 

It serves as a short introduction to the CAL3K-F system and the various components. It explains the very 

basics of operation and guides you to perform hardware tests and do the first determination. It relies on 

the DEFAULT setting and the factory calibration.  

 

But there is more: Information and capability! This is not explained here but in an ON-LINE version. It is 
safe to say that you need a PC or laptop to change from the basic operation to a more sophisticated or 

suitable one. 

 

1.2

 

HOW TO USE THIS MANUAL 

 

This Manual makes use of some informative symbols or icons, in order to bring your attention to the text. 

 

1.2.1

 

WARNING SYMBOL 

 

This  yellow  triangle  with  an  exclamation  mark  inside  it  indicates  a  WARNING  message  or  a 

message that is instructing you NOT to do something.  Please take note of this message, because 

if you ignore it you could damage the Calorimeter equipment. 

 

1.2.2

 

INFORMATION (NOTE) SYMBOL 

 

 

This white hand with a finger pointing indicates a NOTE or INFORMATIVE message.  It indicates 

something that you need to pay attention to.  Please take note of this message, as it provides 

special or detailed information about a particular item. 

 

2

 

USER INFORMATION AND HELP AIDS 

 

Included in your shipment is this printed Installation Guide.  

The on-line Help Guide for basic system operations, trouble-shooting and solutions, application notes as 

well as how everything functions is available on-line and can be found at 

www.ddscalorimeters.com

 . 

Please note the CAL3K-F Windows Software can be downloaded from the following link: 

https://www.ddscalorimeters.com/software/cal3k/

  

 

Summary of Contents for CAL3K 3K-F

Page 1: ...3K F INSTALLATION GUIDE VERSION NO 5 DATE 2022 MANUFACTURED BY...

Page 2: ...EN FILLING 3 3 3 THE 3K 2 AIR COOLER 3 3 4 THE 3K 5 BAYONET VESSEL 4 3 5 THE 3K 3 OXYGEN FILLING STATION 4 4 INSTALLATION 5 4 1 UNPACKING AND INSPECTION 5 4 2 SETTING UP 6 4 2 1 PREREQUISITES 6 4 2 2...

Page 3: ...calibration But there is more Information and capability This is not explained here but in an ON LINE version It is safe to say that you need a PC or laptop to change from the basic operation to a mor...

Page 4: ...N MANUAL CAL3K F Installation Guide Printed 1 3K 2 CAL3K Air Cooler 1 3K 2 KT CAL3K Air Cooler Installation Kit 1 Included in Kit 3K 1 055 3K External 12V 1 5A Power Supply 1 3K 3 CAL3K Filling Statio...

Page 5: ...meter and the lid is closed The rest is automatic Width 270mm Height 200mm Depth 380mm Weight 8kg Power 220 240V 12W 3 3 THE 3K 2 AIR COOLER The air cooler requires no water piping or other resources...

Page 6: ...ed as a Pressure Vessel and is consequently tested by an inspection authority to 10 times its normal pressure Diameter 63mm Height 150mm Weight 2kg 3 5 THE 3K 3 OXYGEN FILLING STATION The oxygen filli...

Page 7: ...s in this document 3 Inspect everything for any physical damage during transit If damaged consult your Agent immediately 4 The Calorimeter has a GROUND SAFETY EARTH lug at the rear panel This lug MUST...

Page 8: ...le will also be required balance cable supplied as part of kit 4 2 2 SITE SELECTION The 3K F Calorimeter is a desktop unit which can be installed wherever the laboratory space permits with two restric...

Page 9: ...nal The reason we ship the lid unlatched is due to customs purposes If customs officials wish to inspect inside the CAL3k F calorimeter the lid is locked therefore we have to ship with the lid and lat...

Page 10: ...eters www ddscalorimeters com 2 The Lid stop will also need to be fitted to the back panel of the calorimeter a First unscrew the back panel as shown in the picture below b Fit the Lid Stop onto the b...

Page 11: ...he gauge block side If the oxygen bottle is not situated close to the Filling Station or if it is in another room or perhaps outside then a solid permanent installation of pressure piping should be in...

Page 12: ...ressure is 30bar 3000kPA which is the standard for bomb calorimetry Do not use any tools to open or close the vessel If the vessel fails to deflate use the pre scribed emergency deflate procedure as o...

Page 13: ...FACTORY THE VESSEL MUST BE INSPECTED AT REGULAR INTERVALS DEPENDING ON THE USE A SUITABLE INSPECTION PERIOD CAN BE SET By your agent AND THE UNIT WILL ISSUE AN INSPECTION WARNING AND SOON AFTER THIS...

Page 14: ...De filler cap only part number 3K 3 22 Do not use any oil or grease on any of the oxygen fittings or the O rings A very small amount of high pressure vacuum grease is allowed on the O ring to make th...

Page 15: ...the authorised Dealer to which he she returns the unit is proven to be defective Replacement of a defective part will be made only within the applicable warranty period of 12 twelve months from date o...

Page 16: ...in 100 working order It is the Owner s responsibility to inspect any repaired product on receipt thereof and confirm in writing any faults errors or problems with the said product If a fault error or...

Page 17: ...________________________________________ DATE INSTALLED ____________________________ REPRESENTATIVE OF DEALER AGENT CUSTOMER ORDER NUMBER AND DATE _______________________________________ INSTALLATION...

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