DCS BGA36-BQAR Use And Care Manual Download Page 1 | Manualshive

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THE PROFESSIONAL
36/48” BGA GRILL

Use and Care Guide

MODELS:

BGA36-BQAR
BGA48-BQAR
BGA48-BQR

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Summary of Contents for BGA36-BQAR

Page 1: ...THE PROFESSIONAL 36 48 BGA GRILL Use and Care Guide MODELS BGA36 BQAR BGA48 BQAR BGA48 BQR ...

Page 2: ... use your new appliance For your convenience product questions can be answered by a DCS Consumer Service Representative at 1 888 281 5698 email support dcsappliances com or by mail WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before use installing or servi...

Page 3: ...E SMOKER SYSTEM 19 USING THE ROTISSERIE 20 23 CARE CLEANING 24 BURNER REMOVAL CLEANING 25 TROUBLESHOOTING 26 PARTS LISTS Grill Burner Assembly Parts List 27 Grill Body Parts List 28 Rotisserie Assembly Parts List 29 Smoker Burner Assembly Parts List 30 48 Grill Cart Parts List 31 36 Grill Cart Parts List 32 WIRING DIAGRAM Wiring Diagram BGA36 BQAR Models 33 Wiring Diagram BGA48 BQR Models 34 Wirin...

Page 4: ...ght in 4 to 5 seconds turn knob OFF and wait 5 minutes before trying again for any accumulated gas to dissipate Children should not be left alone or unattended in an area where the grill is being used Never allow them to sit stand or play on or around the grill at any time When in use portions of the grill get hot enough to cause severe burns Do not store items of interest to children around or be...

Page 5: ...G Never use the grill in windy conditions If located in a consistently windy area oceanfront mountaintop etc a wind break will be required Always adhere to the specified clearances listed PREFERRED AIR FLOW GRILL EXHAUST E X H A U S T FLAME BURNER WIND WIN D PRIM ARY INTAKE AIR FLOW EXHAUST VENT FLOW GRILL PLACEMENT Do not use aluminum foil to line drip pans or grill racks This can severely upset ...

Page 6: ... hazard Do not operate the grill under unprotected combustible construction Use only in well ventilated areas Do not use in buildings garages sheds breezeway or other such enclosed areas This unit is for outdoor use only If a cart unit is stored indoors ensure that it is cool fold the side shelf down then push never pull the grill If LP the cylinder must be unhooked and the LP cylinder stored outs...

Page 7: ...6 IGNITION IGNITION BGA48 BQAR BGA48 BQR BGA36 BQAR GRILL MODELS ...

Page 8: ...es equal to or less than 1 2 PSIG 3 5 kPa The installation of this appliance must conform with local codes or in the absence of local codes with the national fuel gas code ANSI Z223 1a 1988 Installation in Canada must be in accordance with the Standard Can1 b149 1 and or 2 installation code for gas burning appliances and equipment and local codes NATURAL GAS HOOK UP Connection 1 2 NPT male with 3 ...

Page 9: ...ling station should be equipped with the proper equipment to fill your tank LP TANK REQUIREMENTS A dented or rusty LP tank may be hazardous and should be checked by your LP supplier Never use a cylinder with a damaged valve Always check for leaks after every LP tank change The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Depar...

Page 10: ...TRUCTION A Minimum of 12 from the sides and a minimum of 12 from the back must be maintained from the Grill above and below the cooking surface to adjacent vertical combustible construction Fig 03 Clearances to Non Combustible Construction A minimum of 3 clearance from the back of the grill to non combustible construction is required for the purpose of allowing the lid to open fully It is desirabl...

Page 11: ...e the bottom of Fig 04 The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire grill or insulated jacket Review the detail drawing shown Fig 04 and take into account the provisions shown for gas line hook up clearance in the right rear corner It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak Th...

Page 12: ...nce 3 Min for Lid Clearance 48 Models 46 36 Models 34 48 Models 51 5 8 36 Models 40 1 2 48 Models 46 36 Models 34 23 3 4 3 18 1 2 20 11 1 8 35 1 2 Max opening for access doors 4 x 4 opening for gas supply line opening for access doors 4 x 4 opening for gas supply line 22 3 4 18 1 2 20 10 1 8 35 1 2 Max Layout for insulated jacket only combustible enclosure NOTE If using a backguard apron or rear w...

Page 13: ...F position Turn the gas supply ON Check all connections from the supply line or LP cylinder up to and including the manifold pipe assembly Apply the soap solution around the connection valve tubing and end of the manifold Soap bubbles will appear where a leak is present If a leak is present immediately turn off gas supply tighten any leaking connections turn gas on and recheck Check all the gas co...

Page 14: ...ed Knobs turn freely bezels centered Each burner lights satisfac torily individually or with adjacent burner lit Air shutters adjusted Adjustable low setting satis factory Drip pan in place properly and sliding freely Pressure regulator connected and set for 4 0 W C Natural 11 2 W C LP gas Manual shut off valve installed and accessible Unit tested and free of leaks User informed of gas supply shut...

Page 15: ...insufficient air turn the airshutter counterclockwise to allow more air to the burner 3 If the flame is noisy and tends to lift away from the burner indicating too much air turn the air shutter clockwise 4 Once adjusted turn the burner off and reverse steps to reassemble LOW SETTING ADJUSTMENTS The valves on the grill feature an adjustable low setting Due to fluctuations in gas pressure heating va...

Page 16: ... 3 Place 18 ceramic rods on the radiant Fig 14 4 Lock radiant end cap Fig 15 5 Place the assembled radiant in the unit Fig 16 NOTE In case a ceramic rod breaks a Unlock radiant end cap by pushing it up with two fingers Fig 13 or pliers may be used b Replace broken ceramic rod c Lock radiant end cap The Grill is supplied with radiant ceramic rods Because of the porosity of ceramic rods performance ...

Page 17: ...ners using the instructions in Use and Care Manual 3 With the grill lid open turn the control knob to HI to light Preheat the grill for 5 to 10 minutes 4 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between HI and LO most grilling is between MED and LO 5 Allow grill to cool and clean the grates drip pan an...

Page 18: ...e ignition allow 5 minutes for any accumulated gas to dissipate Keep your face as far away from the grill as possible and hold and pass a lit long stem match over the hole located on the top left for burner on the left or the right hole for the right burner on page 18 Fig 18 Push and turn the control knob which is centered on the burner where the lit match is located to HI If the burner does not l...

Page 19: ...nd has battery ignition for efficient lighting The burner grates are porcelain enamel over cast iron for durability To cover the power burners when not in use each grill comes with a stainless steel cover which doubles as a work surface When using the grill burners with the side burner cover in place be careful as heat can conduct from the grill section and cause the cover to heat up NEVER attempt...

Page 20: ...e burner will not light after several attempts wait 5 minutes then match light using a long stemmed match or lighter through the cut out in the valve panel Once lit fill the smoker tray and replace Wood Chips There are many wood chips available for purchase and selection is based on personal taste The most common wood chips used are mesquite or hickory Mesquite has a sweeter taste and is commonly ...

Page 21: ...ollers To load the rod begin with the handle in place and slide one of the meat holders prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the second meat holder prongs toward the food onto the rod Center the product to be cooked on the rod then push the meat holders firmly together Tighten the L shape nut with pliers It may also be necessary to ...

Page 22: ...d from top to bottom in size The meat will cook more evenly while on the Rotisserie For Poultry tie wings and legs to the body using Dental floss or butcher string to prevent flopping around while turning Fig 24 1 Determine the center placement for the food put 1st prong on Rod turn L shape screw to tighten 2 Center tied meat poultry on Rod place second prong turn L shape screw to tighten Fig 25 3...

Page 23: ...170º in breast Thermometer should touch the breastbone then lift up 3 4 inch from the bone to get a more accurate temperature Turn on motor return heat to high if more cooking is needed Repeat above instructions Fig 29 5 Remove Rod using hot pads place meat or poultry on broiler pan bottom then remove prongs Fig 30 CAUTION The fork rods are very sharp Keep hands away from tips when removing the fo...

Page 24: ...a grill burner under the rotis while rotisserie burner is lit MANUAL LIGHTING To manually light the rotisserie place a butane lighter near the tip of the thermo couple as shown in Fig 31 Turn the control knob to HI Hold the safety valve button in for about 4 to 5 seconds or until the burner remains lit Once lit turn control knob to desired setting If the burner does not light within 4 or 5 seconds...

Page 25: ...xt cooking operation Periodically the trays holding the ceramic rods need to be turned over and shaken free of debris for a thorough cleaning How often you use the grill and the amount and type of food cooked will determine when it is necessary to clean the ceramic rods If grease can be seen on the top of the tubes or if you get a lot of flare up during cooking the tubes need to be turned over and...

Page 26: ...ter Use a flashlight to inspect the burner inlet to ensure it is not blocked If obstructions can be seen use a metal wire coat hanger that has been straightened out ORIFICE CLEANING With the burner removed remove the orifice and shine a flashlight through the opening to ensure there is no blockage Use a needle to clear any debris Be extremely careful not to enlarge the hole or break off the needle...

Page 27: ...tempt to match light the burner see page 17 18 Check to see that other burners on the unit operate Clean ignition tip of any debris Burner flame is yellow or orange in conjunction with the odor of gas 1 Check the burner inlet for obstructions such as spider webs Check the air shutter for proper adjustment 2 Grill may be in a dusty area Move to less dusty area if possible Low heat with knob in HI p...

Page 28: ...18353 12 WireWithTerminals BGA36 BQAR BGA48 BQR BGA48 BQAR 16438 05 13 Bezel 14006 PL 14 Screw 15001 29 15 Knob BGA 14351 16 NI ChromeWire Coil 32313 17 Collector Box 32801 18 Burner Electrode 14 5 16281 02 Burner Electrode 35 16281 04 Burner Electrode 45 16281 05 Burner Electrode 20 16281 06 19 Screw 15001 23 20 Tubing Manifold Connector 33074 21 Nut 15140 22 Screw 15001 17 23 Bracket Igniter 328...

Page 29: ...32955 Drip Pan BGA48 BQAR BGA48 BQR 32769 25 Handle Drip Pan BGA36 BQAR 32956 Handle Drip Pan BGA48 BQAR BGA48 BQR 32770 26 Screw 15002 41 27 Logo 17382 01 28 Valve Panel BGA36 BQAR 32959 PA Valve Panel BGA48 BQR 32987 PA Valve Panel BGA48 BQAR 32959 01 PA 29 Insulated Jacket 36 Stainless Steel BGA36 IJS Insulated Jacket 48 Stainless Steel BGA48 IJS For use when building into combustible enclosure...

Page 30: ...1 Knob BGA 14351 ITEM DESCRIPTION PART NO 1 Fork Rotisserie 18365 2 Rotisserie Rod BGA36 BQAR BGA48 BQR 19496 01 Rotisserie Rod BGA48 BQAR 19496 02 3 Handle Rotisserie Rod 18040 4 Screw 15001 26 5 I R Protection Plate BGA36 BQAR BGA48 BQR 41191 PC I R Protection Plate BGA48 BQAR 41191 01 PC 6 I R Burner BGA36 BQAR BGA48 BQR 12021 2 I R Burner BGA48 BQAR 12290 7 Wrapper I R Burner BGA36 BQAR BGA48 ...

Page 31: ... 32957 2 Screw 15001 23 3 Smoker Burner 30639 1 4 Electrode Smoker 16441 02 5 Screw 15002 42 6 Nut 15004 19 7 Smoker Burner Support 32226 8 ControlValve 13017 01 9 Bezel 14006 PL 10 Knob BGA 14351 SMOKER BURNER ASSEMBLY 2 3 4 5 10 9 7 6 8 1 ...

Page 32: ...t 15150 13 5 Caster w o Brake 18022 5 Caster w Brake 18022 1 14 Nut 15021 09 15 Caster Stiffener 41126 16 Mount Slides 14203 17 Front Drawer Skin 33032 02 18 Screw 15002 50 19 Nut Hex 15021 04 ITEM DESCRIPTION PART NO 20 Drawer Box 33029 02 21 Pull Handle 18462 22 Rubber Bump 18403 23 TankTray Pullout Assembly 33024 24 Door Catch 14204 25 Screw 15002 41 26 Slide Mounting Frame 32790 01 02 27 Right...

Page 33: ...32 01 18 Screw 15002 50 19 Nut Hex 15021 04 NOTE Carts sold separately ITEM DESCRIPTION PART NO 20 Drawer Box 33029 01 21 Pull handle 18462 22 Rubber Bump 18403 23 TankTray Pullout Assembly 33024 24 Door Catch 14204 25 Screw 15002 41 26 Slide Mounting Frame 32790 01 02 27 Right Door Assembly 33026 01 28 Screw 15002 29 29 Torx Screw 15002 45 30 Hub Cap 41075 01 SP 31 Retaining Ring 15121 01 32 8 So...

Page 34: ...Electrode Smoker Burner Electrode I R Burner Electrode IgnitionModule 6 Output Ignition Switch 9 Volt Battery Wiring Diagram P N 32826 WIRING DIAGRAM BGA36 BQAR MODELS 16440 03 18351 16281 02 18354 18353 16281 06 16441 02 16281 04 ...

Page 35: ...urner Electrode Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch Side Burner Electrode 9 Volt Battery Wiring Diagram P N 32828 WIRING DIAGRAMBGA48 BQR MODELS 16281 02 16281 06 16441 02 16281 04 18351 18354 16439 01 18353 16440 03 ...

Page 36: ...ectrodes Burner Electrodes Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch 9 Volt Battery Wiring Diagram P N 32827 WIRING DIAGRAM BGA48 BQAR MODELS 16281 02 16281 06 16441 02 16281 04 16281 05 16440 03 18351 18354 18353 ...

Page 37: ...he following information ready Model Number Serial Number Date of installation A brief description of the problem Your satisfaction is of the utmost importance to us If a problem cannot be resolved to your satisfaction please write at Write DCS Attention Customer Service 5800 Skylab Road Huntington Beach CA 92647 SERVICE ...

Page 38: ...misuse negligence or accident Implied warranty shall not extend beyond the duration of this written warranty This warranty is in lieu of all warranties expressed or implied and all other obligations or liability in connection with the sale of this appliance DCS Will Not Pay For Installation or start up Shipping damage Service by an unauthorized agency Damage or repairs due to service by an unautho...

Page 39: ...2001 As product improvement is an ongoing process at DCS we reserve the right to change specifications or design without notice 5800 Skylab Road Huntington Beach CA 92647 Tel 714 372 7000 Fax 714 372 7001 Customer Service 888 281 5698 www dcsappliances com ...

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