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Issue Date: 18/04/13          Issue No: 5

Uni 8™ Overhead Horizontal Lifeline System

Inspection and Maintenance, Servicing and Warranty

Section 5.0

5.1 

 THE UNI 8™ OVERHEAD 

HORIZONTAL LIFELINE

The Uni 8™ Overhead System has been designed to be used 
under a variety of conditions. It uses high-grade components 
that are corrosion resistant. However, the System’s working life 
depends on factors such as correct care and maintenance and the 
environment in which the System is installed.

Before each occasion of use an approved person should visually 
check the system to ensure that it looks fit for purpose. If the cable 
is slack or the energy absorber is deployed you should not use the 
system. Report the faults to the Approved Systems Integrator and 
await a maintenance visit.

DO NOT attempt to repair the system yourself, as this may 
invalidate performance warranties and put personnel in danger.

Occasionally the cable and components may need cleaning 
dependent on environment. This should be done with a soft non 
metallic brush, warm water and a mild detergent. Ensure the parts 
are thoroughly rinsed with plenty of clean water.

Although highly resistant to chemicals and environmental 
conditions, take all precautions to avoid contaminating the system 
with acids, bitumen, cement, chloride, paint or aggressive cleaning 
fluids. Stainless steel is particularly susceptible to pitting corrosion 
from chlorine, so avoid installations in this type of environment. 
If the System is likely to be contaminated, please contact your 
Systems Integrator or Capital Safety for advice. 

If the system is installed outdoors in an agressive environment and 
protected from natural washing with rain water, the parts should be 
washed periodically to avoid contamination.

5.2 SERVICING

In accordance with manufacturers recommendations and current 
national standards the Uni 8™ Overhead Horizontal Lifeline System 
should be inspected at least once a year. In high use applications or 
aggressive environments Capital Safety strongly recommends that 
the servicing interval should be more frequent.

As the Uni 8™ Overhead Horizontal Lifeline is a unique safety 
product, only Approved Capital Safety Systems Integrators, 
or persons trained by the manufacturer or manufacturers 
representative can carry out an inspection.

References include EN365 and European Directive 89/656/EEC

Annual Inspections should include as a minimum;

   A close visual inspection of the entire system

   Check and adjust as necessary the cable tension

   Check the integrity of the cable in particular at swages and 

intermediate brackets

   Check the structure and components for any signs of damage 

or corrosion

   Carry out a torque test using a calibrated torque wrench on all 

of the fixings 

   If the fixings of the system are secured using a chemical resin, 

conduct pull out tests in accordance with national standards

   Inspect the two wheeled attachment devices for any signs 

of damage or corrosion and carry out a functional test. 
Clean if required 

   Update the system ID tag and Inspection Manual

   Inspect and service the user equipment as necessary in 

accordance with the manufacturers instructions

5.3 WARRANTY

The Uni 8™ Overhead System supplied by Capital Safety and 
installed by an Approved Systems Integrator carries with it a 10 
year warranty, subject to normal use and correct installation. The 
warranty is invalidated if the minimum service intervals, carried out 
by an Approved Systems Integrator are not maintained.

This warranty does not include the products appearance after a 
number of years, nor replacement parts due to wear and tear or 
where damage has been caused through misuse. (Your Systems 
Integrator should provide a warranty for the installation work.) 

IF YOU HAVE ANY CONCERNS ABOUT THE CONDITION OF 

YOUR SYSTEM YOU SHOULD WITHDRAW IT FROM SERVICE 

AND REPORT YOUR CONCERNS IMMEDIATELY.

Summary of Contents for Uni 8 Overhead

Page 1: ...T H E U L T I M A T E I N F A L L P R O T E C T I O N USER INSTRUCTION MANUAL Uni 8 Overhead Always read and follow the warnings and instructions for use Copyright Capital Safety Systems Ltd 2013 ...

Page 2: ... 4 3 0 SYSTEM DESIGN INSTALLATION AND OTHER CHARACTERISTICS 5 4 0 REGULATIONS QUALITY PRECAUTIONS AND EXCLUSIONS 6 5 0 INSPECTION MAINTENANCE SERVICING AND WARRANTY 7 6 0 PRE USE CHECKS 8 7 0 USING THE SYSTEM 9 8 0 FOLLOWING INSTALLATION 11 9 0 SYSTEM LAYOUT COMPONENTS 12 10 0 MAINTENANCE CHECK SHEET 14 11 0 RESCUE EMERGENCY PROCEDURES 15 ...

Page 3: ...ns and general requirements of the system Further details of the specific limitations of your system will be provided by your Approved Systems Integrator Users must be competent personnel who have read and understood this manual and have been trained by an approved person It is recommended that the System is not used by lone operatives for reasons of safety and that a rescue plan must be in place ...

Page 4: ...f otherwise dangerous situations or to restrain personnel from putting themselves at risk The Uni 8 Overhead System consists of a horizontally mounted lifeline that spans the work area and is fixed at either end to the structure via anchorage connectors The lifeline may be supported at regular intervals by intermediate brackets The intermediate brackets help to reduce the loads in the event of a f...

Page 5: ...certification and maintenance of the product If you are at all concerned about the competence of the personnel installing your system please contact Capital Safety 3 3 FIXINGS The Capital Safety Simulation Program calculates figures for the loads that would be generated in the event of a worst case fall scenario It is imperative that the supporting structure and fixings used in the construction of...

Page 6: ...rtified and marked in accordance with the relevant national standard Using the wrong PPE or lanyards of incorrect length can result in injury or death Each system installed will be supplied with specifications of full body harness lanyards and shock absorbers or self retracting fall arrest devices The following precautions and exclusions apply The Uni 8 Overhead System must be installed by an Appr...

Page 7: ...tional standards the Uni 8 Overhead Horizontal Lifeline System should be inspected at least once a year In high use applications or aggressive environments Capital Safety strongly recommends that the servicing interval should be more frequent As the Uni 8 Overhead Horizontal Lifeline is a unique safety product only Approved Capital Safety Systems Integrators or persons trained by the manufacturer ...

Page 8: ...ice is secured on after the initial installation of the safety line A Maximum of 1 user weighing no more than 140kg 310lbs may attach themselves to one device Subject to system weight restrictions The attachment device in conjunction with a correctly installed system will allow smooth passage by the user along the system Check that the carriage runs smoothly prior to use If the carriage does not r...

Page 9: ...d and that a rescue can be facilitated within 15 minutes or sooner of the fall occurring It is strongly recommended that users do not work alone incase of an incident 7 2 USER EQUIPMENT Always wear a full body harness The user should attach their fall arrest device to the rear D ring of the harness This prevents the fall arrest device getting in the way during movement and in the event of a fall e...

Page 10: ...more than 20 degrees each side of the centre of the during use This will ensure continued functionality and prevent dangerous swing fall hazards 7 5 DETACHING FROM THE SYSTEM Only detach yourself from the system when in a position of safety Remove the fall arrest device connector from your harness and when using self retracting fall arrest devices or controlled rate descent devices slowly feed the...

Page 11: ...y service The name and contact details of the installation company The name of the installation engineer and or supervisor A representative of the installation company should sign the certificate 8 3 SYSTEM LABEL The System Label must be located at the entrance point to the System It must contain the following information The maximum number of users per span and per system The maximum lanyard leng...

Page 12: ...gedatum Date d installation Data da instalação Data installazione Installationsdatum Installed By Geïnstalleerd door Instalado Por Montiert durch Installateur Instalado por Installato da Installerad av Contact Number Contactnr Tel de contacto Kontakttelefon Téléphone Nº de Contacto Numero contatto Kontaktnummer Min Ground Clearance m Min vrijevalruimte m Distanciaminimahastaelsuelo m Mindestabstan...

Page 13: ...system Max Users Per Span Max aantal gebruikers per overspanning Máximo de usuarios por vano Höchstzahl der Benutzer pro Spannweite Nombre maximal d utilisateurs par portée Nº máximo de utilizadores por vão N utenti max per sezione Max användare per skena Next Service Date Datum volgende keuring Próxima fecha de revisión Termin der nächsten Wartung Prochaine date d entretien Data da próxima Inspec...

Page 14: ...ntermediate brackets are not deployed and nylon shear pins are intact RoofSafe Anchors Check energy absorbing elements are not deployed Ensure all waterproofing elements are present and intact Check standing seam clamps with a torque wrench RAIL SYSTEMS Check system carriage and end stops are securely fixed Check system for cracks in rail Check rail for signs of deformation Roofsafe rivets hand ch...

Page 15: ...cue The importance of having a rescue plan to deal with such emergencies cannot be overemphasized Such a plan includes consideration of rescue equipment personnel and training as necessary It is not acceptable just to rely on the emergency services Emergency procedures need to be considered for reasonably foreseeable circumstances The measures need to be covered in the risk assessment and planned ...

Page 16: ...orkers in the field We employ the best engineers to create innovative solutions and patent the products that keep workers safe at heights around the world Capital Safety has the best quality and largest range of fall protection products in the industry But we re more than a product company We take an innovative approach in bringing our products to the field We have created international partnershi...

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