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For technical questions, please call 1-888-866-5797.

Floor Jack 

        

Troubleshooting

TO PREVENT SERIOUS INJURY: 

Use caution when troubleshooting a malfunctioning jack.  Stay well clear of the supported load. 

Completely resolve all problems before use.  If the solutions presented in the Troubleshooting guide 

do not solve the problem, have a qualified technician inspect and repair the jack before use.
After the jack is repaired:  Test it carefully without a load by raising and lowering it fully,  

checking for proper operation, BEFORE RETURNING THE JACK TO OPERATION.

DO NOT USE A DAMAGED OR MALFUNCTIONING JACK!

POSSIBLE SYMPTOMS

PROBABLE SOLUTION

(Jack must not be supporting a load 

while attempting a solution.)

Jack will 

not lift at 

capacity

Saddle 

lowers 

under load

Pump stroke feels 

spongy or Saddle 

does not lift all the way

Handle moves 

up when Jack 

under load

Fill Plug leaking 

oil or Jack will not 

lower without a load

X

X

Check that Release Valve 

is fully closed. 

Bleed trapped air from the hydraulics. 

X

X

X

Valves may be blocked and may not 

close fully.  To flush the valves:
1.  Lower the Saddle and securely 

close the Release Valve.

2.  Manually lift the saddle 

several inches.

3.  Open the release valve 

and force the saddle down 

as quickly as possible.

X

X

Jack may be low on oil.   

Check the oil level and fill if needed.  

See step 4 on facing page.
Jack may have air trapped 

in the hydraulics.   

Follow instructions for 

Bleeding Trapped Air on page 6.

X

Jack may have too much 

hydraulic oil inside, check 

fluid level and adjust if needed.

Fill Plug

Cylinder 

Piston

Oil

fill level

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

Summary of Contents for DS400S

Page 1: ...nce 22j When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2022 by Harbor Freight Tools All r...

Page 2: ...not use for aircraft purposes 18 Do not use any objects such as blocks of wood in between Saddle Pad or Saddle and lifting point Objects placed on the Saddle will reduce the stability of the Jack and...

Page 3: ...safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation wh...

Page 4: ...pacity lb 8 000 Maximum Height in 20 562 Minimum Height in 4 125 Handle Length in 49 Front Wheel Diameter in 3 27 Front Wheel Width in 1 97 Rear Caster Diameter in 2 56 Rear Caster Width in 1 38 Saddl...

Page 5: ...Page 5 For technical questions please call 1 888 866 5797 Floor Jack Overview Saddle Pad Saddle Handle Foam Bumper Handle Socket Handle Release behind Socket Contoured Lift Arm...

Page 6: ...end of the Cover Plate that is closer to the Saddle Swing the Cover Plate open See Figure A 2 Remove the Fill Plug on top of the Cylinder Check that the oil level inside the Cylinder is at the top of...

Page 7: ...to in the vehicle owner s manual Always use two jack stands position them at the same point on each side of the vehicle WARNING The rated capacity of jack stands is per pair not the individual capaci...

Page 8: ...n a safe dry location out of reach of children and other non authorized people NOTICE Storing the Jack in a humid area or exposing it to corrosive vapor voids the warranty 3 Weekly Jack Lubrication a...

Page 9: ...le lowers under load Pump stroke feels spongy or Saddle does not lift all the way Handle moves up when Jack under load Fill Plug leaking oil or Jack will not lower without a load X X Check that Releas...

Page 10: ...Ring 18 2 34 Zerk Fitting 1 35 Lift Arm 1 36 Saddle 1 37 Saddle Screw 1 38 Handle Bumper 1 39 Saddle Pad 1 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PAR...

Page 11: ...l number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Parts may not be intercha...

Page 12: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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