Tronair 02-7825-0110 User Manual Download

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1740 Eber Rd

Tronair, Inc.

Phone: (419) 866-6301

Holland, OH 43528-9794

www.tronair.com

800-426-6301

USA

Email: [email protected]

Fax: (419) 867-0634

Operation & Service Manual

Model: 02-7825-0110

20 Ton (18.14 Metric) Axle Jack

05/2004



Rev. 04

Includes Illustrated Parts Lists

Summary of Contents for 02-7825-0110

Page 1: ... 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 Operation Service Manual Model 02 7825 0110 20 Ton 18 14 Metric Axle Jack 05 2004 Rev 04 Includes Illustrated Parts Lists ...

Page 2: ...REVISION DATE TEXT AFFECTED 04 05 2004 Cover New Illustration Modified 6 2 Removing and Servicing Pump Modified Parts List Changed appendix I ...

Page 3: ...1 GENERAL INFORMATION 1 4 2 PRE USE CHECKS 1 5 0 OPERATING INSTRUCTIONS 1 5 1 JACK INSTRUCTIONS 1 6 0 MAINTENANCE 2 6 1 SERVICING JACK 2 6 2 REMOVING AND SERVICING PUMP 2 6 3 JACK FUNCTION LOAD TEST 2 7 0 TROUBLE SHOOTING 3 8 0 GUARANTEES LIMITATION OF LIABILITY 3 APPENDIX I HC 2509 Hand Pump 5900 psi 406 8 bar Parts List APPENDIX II MSDS MIL PRF 5606 Hydraulic Fluid ...

Page 4: ...crease accordingly when base spacer blocks are used 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INFORMATION This product should be assembled and or repaired using good workmanship practices and proper tools All replacement parts must be the same as or equal to the original parts supplied 4 2 PRE USE CHECKS Refer to the Jack Illustrated Parts List to identify and ensure that all parts are present General...

Page 5: ...ck hand pump to help remove cylinder 5 Remove internal retaining ring Item 19 and unscrew piston plug Item 20 6 Separate rams and replace all seals including internal ring To Reassemble Jack 1 Re assemble in reverse order of above 2 Torque each cap screw Item 9 to 50 ft lb 67 8 n m 6 2 REMOVING AND SERVICING PUMP NOTE If pump is found faulty call the factory for replacement or replace seals as fol...

Page 6: ...original customer This is solely limited to the repair or replacement of defective components This warranty does not cover the following items a Parts required for normal maintenance b Parts covered by a component manufacturers warranty c Replacement parts have a 90 day warranty from date of shipment If you have a problem that may require service contact Tronair immediately Do not attempt to repai...

Page 7: ...Ring Internal 1 20 R 1442 Plug Piston 1 24 Z 2669 01 01 Weldment Base Plate 1 27 H 1009 08 Assembly Handle 1 K 1945 Replacement Spacer Blocks Kit consists of 25 Z 2168 01 Assembly Spacer Block 1 1 26 Z 2169 01 Assembly Spacer Block 2 1 K 2238 Pump Replacement Kit consists of 2 HC 2509 Pump Hydraulic Hand Assembled 1 14 HC 2000 109 O ring Series 2 2 17 G 1151 107213 Screw Socket Head Cap 3 8 16 x 1...

Page 8: ...Model 02 7825 0110 20 Ton 18 14 Metric Axle Jack 05 2004 Rev 04 Page 5 Parts List ...

Page 9: ...APPENDIX I HC 2509 5900 psi 406 8 bar Hand Pump Parts List ...

Page 10: ......

Page 11: ...r Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 06 2004 Rev OR Model HC 2509 5900 psi Hand Pump Parts List With Illustrations ...

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Page 13: ...ew 1 32 O ring Relief Valve 1 33 Ring Backup 34 O ring Relief Valve K 1068 Kit Linkage Replacement consists of 9 Pivot 1 10 Assembly Linkage Pin 2 13 Strap 2 14 Assembly Clevis Pin 1 15 Bracket Pump Handle 1 K 4216 Kit Internal Parts Replacement consists of 2 Spring Inlet Check 1 3 Spring Outlet Check 1 4 Ball Outlet Check 1 6 Ball Inlet Check 1 24 Ball 1 25 Spring 1 K 3875 Kit Piston Cylinder Rep...

Page 14: ...age 2 Parts List Illustration This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only WARNING Item 31 H 3342 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief valve assembly ...

Page 15: ...APPENDIX II MSDS Hydraulic Fluid ...

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