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David Clark 9100 SERIES Installation & Operation Manual Download Page 5

 

iii 

19549P-31 (04-17) 

Cautions and Warnings 

 
 

READ AND SAVE THESE INSTRUCTIONS.

  Follow the instructions in this installation manual.  These 

instructions must be followed to avoid damage to this product and associated equipment.  Product 
operation and reliability depends on proper installation. 
 

 

 

 

DO NOT INSTALL ANY DAVID CLARK COMPANY PRODUCT THAT 

APPEARS DAMAGED.

  Upon unpacking your David Clark product, 

inspect the contents for shipping damage.  If damage is apparent, 
immediately file a claim with the carrier and notify your David Clark 
product supplier.  

 

 

 

 

 

ELECTRICAL HAZARD -

 Disconnect electrical power when making any 

internal adjustments or repairs.  All repairs should be performed by a 
representative or authorized agent of the David Clark Company. 

 

 

 

 
 

 
STATIC HAZARD -

 Static electricity can damage components.   

Therefore, be sure to ground yourself before handling components. 

 
 

 
 

Summary of Contents for 9100 SERIES

Page 1: ...19549P 31 04 17 INSTALLATION OPERATION MANUAL SERIES 9100 DIGITAL INTERCOM SYSTEM U S Patents Pending ...

Page 2: ...19549P 31 04 17 ...

Page 3: ...tions 13 Linking 13 Operation 13 User Interface 14 Setup Wizard 15 Device Management 21 System Status 21 Configuration Type 22 Additional Networking Options 23 Web Credentials 23 Duck Settings 23 Export and Import 23 Advanced Settings 26 Talk Group Programming 27 Talk Group Example 1 Multiple users on intercom hot mic 28 Talk Group Example 2 Multiple users on intercom press PTT to talk 29 Talk Gro...

Page 4: ... Tools Required 46 Procedure 46 11 Add In Cards 47 Adding Removing Master Station Add in Cards 47 Parts Tools Required 47 Procedure 47 12 Technical Specifications 49 FCC Part 15 Statement 50 Industry Canada Statement 50 Unauthorized Changes 50 Usage Restrictions 50 SAR Statement Error Bookmark not defined ...

Page 5: ...ODUCT THAT APPEARS DAMAGED Upon unpacking your David Clark product inspect the contents for shipping damage If damage is apparent immediately file a claim with the carrier and notify your David Clark product supplier ELECTRICAL HAZARD Disconnect electrical power when making any internal adjustments or repairs All repairs should be performed by a representative or authorized agent of the David Clar...

Page 6: ...for up to 4 users DECT 6 0 frequencies US CAN Wireless Gateway Model U9120 W4 EU p n 44002G 02 Wireless connection for up to 4 users DECT frequencies EU Wireless Belt Station Wireless Belt Station Model U9110 BSW p n 40992G 19 Connection for 1 headset DECT 6 0 frequencies Wireless Belt Station Model U9110 BSW EU p n 40992G 20 Connection for 1 headset DECT frequencies EU Headsets Over the Head Styl...

Page 7: ...2 19549P 31 04 17 Figure 1 0 1 U9100 Digital Intercom Master Station Populated with U9101 Switch Card in slot A Slots B C and D have blank panels installed ...

Page 8: ...urface that is out of the way and provides adequate room to attach all cables The Master Station is immersion proof IP67 However the mounting location should be chosen to minimize direct exposure to the elements Alternately the Master Station may be rack mounted as a 4U in a EIA 310 standard 19 in rack with the optional rack mount kit M9100RM 44004G 01 Mounting q Position the Master Station on the...

Page 9: ... is out of the way and provides adequate room to attach all cables The U9100 series endpoints are immersion proof IP67 However where possible the mounting location should be chosen to minimize direct exposure to the elements Alternately the endpoints may be flush mounted with the optional flush mount kits M9110FM 44004G 02 with plate 44004G 03 without plate Mounting q Position the endpoint on the ...

Page 10: ...5 19549P 31 04 17 Figure 3 1 U9110 Headset Station shown with waterproof RJ 45 and headset connected Figure 3 2 U9120 W4 Wireless Gateway ...

Page 11: ...Procedure q Determine the lengths of cable required for each run and route the unterminated cables q The cables should be routed using conduits and be as far as possible from radio antenna coax cables and anywhere water may collect q Once run and properly secured terminate the cables with the appropriate RJ 45 connector assembly See Figure 4 1 for RJ 45 pinout q It is highly recommended to verify ...

Page 12: ...31 04 17 q Crimp the RJ45 q Slide RCEF B 02 over the RJ45 as shown q Slide all pieces together and hand tighten SCN 17 02 Figure 4 2 Waterproof connector assembly Figure 4 3 Waterproof connector fully assembled ...

Page 13: ... Route the cable The cable should be routed using conduits and be as far as possible from radio antenna coax cables and anywhere water may collect The connector end connects to the appropriate radio card as installed in the Master Station Leave enough excess cable at the radio end for preparation of radio interface connector q Connect the cable to one of the radio card inputs on the Master Station...

Page 14: ...mine the path of the cable between the power source and the Master Station The cable should be routed using under deck conduits and be as far as possible from radio antenna coax cables and anywhere water may collect q Measure the length of cable necessary adding 3 ft as a service loop q If necessary trim the length of the cable to the length determined in the previous step making sure to trim the ...

Page 15: ...ng q Wire ties Procedure q Route the C91 20AX Cable between the source and the Master Station The cable should be routed using under deck conduits and be as far as possible from radio antenna coax cables and anywhere water may collect Use wire ties where necessary q Connect the cable to Port 3 Aux Out or Port 4 Aux In or smartphone on the U9102 card in the Master Station Align red keyways and push...

Page 16: ...face into the U9100 Digital Intercom System The headset station has the following interfaces Headset Connector o Accepts a H9100 series headset Selection Buttons 1 4 o Used to change selection o Correspond to S1 S4 settings in the user interface Selection LED Indicators o Visual indication of current selection status PTT Button o Traditionally used to transmit over a radio but is configurable in t...

Page 17: ...em Each Wireless Gateway can be linked with up to four U91xxBSW belt stations The Wireless Gateway has the following interfaces Link button o Used to link Wireless Belt Stations Antenna connector RP SMA o For optional externally mounted antenna Ethernet Jack RJ45 o Provides communications and power to the Wireless Gateway Figure 8 2 Wireless Gateway ...

Page 18: ...y s LED will flash green a number of times indicating how many Wireless Belt Stations are linked PTT o Traditionally used to transmit over a radio but is configurable in the user interface Power Button Status LED o Pressing and holding the Power button for approximately 5 seconds will power on off the Wireless Belt Station o Momentarily pressing and releasing the Power button will cycle the Wirele...

Page 19: ...ter via Ethernet cable to an open switch card port If all switch card ports are used a PoE splitter such as CyberData 011187 or a PoE capable Ethernet switch may be used 4 Open a web browser and go to http 192 168 2 1 5 If prompted for a username and password enter user for the username and pass for the password 6 The user interface will begin loading See Figure 8 4 Figure 8 4 7 Once loaded click ...

Page 20: ... Gateway the gateway s LED follows the LED Mode 1 setting d VOX Mode Can be set to PTT Auto or Hot Mic e VOX Level For extremely noisy environments higher threshholds can be selected f PTT Overrides Allows for a PTT action to override the current selection with a preset selection i Main PTT Allows for selection override when Main PTT is pressed default is current selection Headset PTT Allows for s...

Page 21: ...Figure 8 6 4 A Radio Card or Radio Aux Card can have its channels renamed and levels adjusted Audio level adjustments should not be made now Instead make these adjustments after talk group setup is complete See Figure 8 7 ...

Page 22: ... 7 5 The Master Station and Switch Cards do not have any configurable options but their properties can be viewed 6 Once all renaming and settings have been made click NEXT The Auto Configure page will be displayed See Figure 8 8 ...

Page 23: ...t cases Select All should be checked 8 Once the devices are selected click Auto Configure Now A warning will appear indicating that settings will be cleared from the Master Station the devices that have been selected and any devices previously configured by this Master Station Click OK and the Auto Configure operation begins Depending on how many devices there are to configure this could take seve...

Page 24: ... Auto Configure is complete click NEXT The system will reinitialize with the new settings Once complete the Configure Talk Groups page will be displayed 11 Click Add New Talk Group and click the talk group name to expand it See Figure 8 10 ...

Page 25: ...ces selected during the Auto Configure step will be presented plus any Radio Cards or Radio Line cards installed in the Master Station 13 The talk group may be renamed by clicking the icon 14 For detailed talk group programming and examples see Talk Group Programming ...

Page 26: ...tomatic o Hot Mic Mic always active VOX Level See Figure 8 6 o Default Appropriate for mose cases o Levels 1 5 Sets increasingly higher threshholds to break VOX For extremely loud applications PTT Overrides See Figure 8 6 o Main PTT Override selection when Main PTT is pressed Default is current selection o Headset PTT Override selection when Headset PTT is pressed Default is current selection Filt...

Page 27: ... not connected to an existing network DHCP Client default o The Master Station will look for a DHCP server on the network and use an IP address provided by the DHCP server o Use this option if this system will be connected to an existing network o Smart DHCP default enabled When enabled the system will attempt to obtain an IP address from the network If unsuccessful DHCP Server mode will be enable...

Page 28: ... quieter sounds where a higher level would require louder sounds to trigger the ducking o Default is 21dB Duck Mute Time o This setting defines how long the ducked audio should mute before returning to normal level o Default is 2 seconds See Talk Group Example 5 for details on configuring ducking Export and Import Exporting can be used to backup a system configuration An exported backup can be imp...

Page 29: ...e renamed o Click Proceed With Import once all mappings are complete A confirmation dialog will appear Click Import to begin the import process o The system will process all the settings from the file This will take several minutes depending on the number of devices on the system Note the password will not be changed o When complete a dialog will ask to restart the system The system should be rest...

Page 30: ...25 19549P 31 04 17 Figure 8 13 Map Devices ...

Page 31: ... disrupt settings made in the Basic Settings menu The Advanced Settings menu provides for manual manipulation of Dante subscriptions and DSP settings Additionally the system may be restarted from Advance Settings Contact David Clark Customer Service at 800 900 3434 for guidance if you feel your application requires settings not available in the Basic Settings menu ...

Page 32: ...e users with radio access while preventing intercom between them o Default Unselected Delete Talk Group o Deletes the talk group Clone Talk Group o Makes a new talk group which is a copy of the current talk group Device Specific Settings Outputs o Outputs are channels that the user of the device can hear All Rx All output channels when more than one channel is available EarL EarR The left or right...

Page 33: ... and all LEDs on the device will turn red for 10 seconds 5 Under Outputs select All Rx which enables this user to hear in both L R ears Since wireless is mono select Ear for wireless users 6 Under Inputs select Mic which enables this user s mic to be heard by other users of the group 7 When finished click SAVE REQUIRED on the top menu 8 Once the operation completes the users are now able to talk f...

Page 34: ...less user to add to this group 3 Under Outputs select All Rx For wireless select Ear 4 Under Inputs select Mic PTT On which specifies that the PTT button must be pressed in order for the mic to be heard by the other users of this group 5 Click SAVE REQUIRED 6 When the operation is complete users of this group are now able to talk to each other by pressing the PTT button on the Headset Station Wire...

Page 35: ...rename it Radio 6 Click to expand each Headset or Wireless user configured in the Intercom talk group 7 Under Outputs select All Rx For wireless select Ear 8 Under Inputs select Mic PTT On 9 Click to expand the Radio card or Radio Aux card 10 Under Radio 1 Outputs select Radio Tx 11 Under Radio 1 Inputs select Radio Rx 12 Click SAVE REQUIRED 13 When the operation is complete users of this group ar...

Page 36: ...31 19549P 31 04 17 Figure 8 15 Talk Group Example 3 Radio ...

Page 37: ...or each user set S1 Outputs to All Rx and Inputs to Mic PTT On 9 Expand the Radio card or Radio Aux card 10 Under Radio 1 Outputs select Radio Tx 11 Under Radio 1 Inputs select Radio Rx 12 Create a new talk group and name it Radio 2 13 Expand the Headsets and Wireless users which were configured in the Intercom group 14 For each Headset Wireless user expand Headset Wireless User to reveal the sele...

Page 38: ...33 19549P 31 04 17 Figure 8 16 Talk Group Example 4 Intercom ...

Page 39: ...34 19549P 31 04 17 Figure 8 17 Talk Group Example 4 Radio 1 ...

Page 40: ...35 19549P 31 04 17 Figure 8 18 Talk Group Example 4 Radio 2 ...

Page 41: ...box next to Duck 8 Create a new talk group named Right 9 Under Outputs for each device select EarR or just Ear for Wireless 10 Under Radio Line 4 Inputs select LineRxR and check the box next to Duck 11 Create a new talk group named Mic 12 Under Inputs for each device select Mic 13 Under Radio Line 3 Outputs select LineTxL Mic 14 Create a new talk group named PTT 15 Under Inputs for each device sel...

Page 42: ...37 19549P 31 04 17 Figure 8 19 Talk Group Example 5 Left ...

Page 43: ...38 19549P 31 04 17 Figure 8 20 Talk Group Example 5 Right ...

Page 44: ...39 19549P 31 04 17 Figure 8 21 Talk Group Example 5 Mic ...

Page 45: ...40 19549P 31 04 17 Figure 8 22 Talk Group Example 5 PTT ...

Page 46: ...examples to create a talk group named Intercom 2 Create a new talk group named External Intercom 3 Expand the Headset or Wireless users to be part of this group 4 Optionally expand further to reveal selections see previous examples 5 Under Outputs for each device select All Rx PTT Off or just Ear PTT Off for Wireless 6 Under Inputs for each device select Mic PTT On 7 Expand the Radio Aux card 8 Un...

Page 47: ...42 19549P 31 04 17 Figure 8 23 Talk Group Example 6 External Intercom ...

Page 48: ...clark com To connect Headset to Headset Station or Wireless Belt Station align red keyways and push Pull back gently on the connector behind the quick release collar to ensure it is properly locked To disconnect pull back on the quick release collar Volume Controls The Series H9100 series Headsets have individual volume controls for the right and left ears dual ear models This provides the wearer ...

Page 49: ...e used a PoE splitter such as CyberData 011187 or a PoE capable Ethernet switch may be used q After approximately 30 seconds open a web browser and go to http 192 168 2 1 q Once the system initializes click DEVICE MANAGEMENT q Verify that all installed devices are present on this list including add in cards q To test audio and radio aux connections see 8 Operation and Programming Troubleshooting I...

Page 50: ...ration see the Talk Group examples 2 Radio turned on 3 Adjust radio audio levels in DEVICE MANAGEMENT 4 Check radio settings wiring 5 Repeat SETUP WIZARD Muffled audio high background noise 1 Keep mic as close to the mouth as possible when speaking Table 9 1 Troubleshooting Factory Reset A factory reset will clear all user settings and audio routes The system will have to be completely reconfigure...

Page 51: ...e supplied Install the second piece of 1 8 diameter heat shrink tubing over the red wire on the C91 20PW Power Cable q Thread red wire of power cord with heat shrink tubing into one end of fuse holder q Thread the heat shrink end of the 4 inch red wire into other end of fuse holder q Strip insulation on both wires 1 4 inch q Crimp fuse clips to both wires q Insert 10 amp fuse q Snap two halves of ...

Page 52: ... and that no leftover gaskets are stuck to the backside of the front panel 3 Insert the new card into the plastic cover and tighten the eight screws to 3 lb in 34 N cm Removing card s 1 Remove the eight screws from the card and remove the card Figure 11 4 2 Ensure there are gaskets on each of the four ports of the blank plate and that no leftover gaskets are stuck to the backside of the front pane...

Page 53: ...48 19549P 31 04 17 Figure 11 1 Main Cover Assembly Figure 11 2 Power Connection Figure 11 3 Main PCB and Add In Card Assemblies Figure 11 2 Adding Removing Add In Cards ...

Page 54: ...onal Vibration Per MIL STD 810G Salt Fog Per MIL STD 810G ELECTRICAL WIRED Immunity to DC Power Line Transients Per EN 301 489 1 ISO 7637 2 Radiated and Conducted Emissions Per EN 301 489 1 FCC Part 15 Electrostatic Discharge Per EN 301 489 1 Radiated Immunity Per EN 301 489 1 Electrical Fast Transient Burst Per EN 301 489 1 Conducted Immunity Per EN 301 489 1 ELECTRICAL WIRELESS Specific Absorpti...

Page 55: ...pful the following booklet prepared by the FCC How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington D C 20402 In order to maintain compliance with FCC regulations shielded cables must be used with this equipment Operation with non approved equipment or unshielded cables is likely to result in interference to radio t...

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