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PRODUCT REFERENCE GUIDE 29

CHAPTER 5

TYPICAL LAYOUTS

The following typical layouts refer to system hardware configurations. Dotted lines in

the figures refer to optional hardware configurations within the particular layout.

NOTE

SENSOR-LIKE SETUP

The Smart-VS is connected directly to the machine control system.

An optional push-button is recommended if Teaching is frequently performed for prod-
uct batch changes or if the device is not easily accessible.

A presence sensor or the machine electrical phase is necessary to trigger image acquisi-
tion.

Figure 16 - Sensor-like Setup

All software configurations are made through the Smart-VS WebApp,
which connects to the reader through the on-board Ethernet interface.

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Summary of Contents for Smart-VS

Page 1: ...Smart VS PRODUCT REFERENCE GUIDE Smart Vision Sensor ...

Page 2: ...tation and shall ensure that all notices appear on any reproductions of the documentation Electronic versions of this document may be downloaded from the Datalogic website www datalogic com If you visit our website and would like to make comments or suggestions about this or other Datalogic pub lications please let us know via the Contact page Disclaimer Datalogic has taken reasonable measures to ...

Page 3: ...n Configuration 4 Button Teaching Procedure 4 Button Incremental Teaching Procedure optional 5 Button Re Teaching Procedure optional 6 System Rollback and Factory Reset optional 7 Using the Smart VS WebApp 8 Teaching 8 Step 1 Image Setup 9 Step 2 Acquire GOOD 9 Step 3 Acquire NO GOOD 10 Step 4 Learn 11 Monitoring 11 Settings 13 Utilities 14 INTRODUCTION 15 Product Description 15 Excellent Performa...

Page 4: ...tal I O diagram 27 Data Valid timing details 27 On Board Ethernet Interface 28 TYPICAL LAYOUTS 29 Sensor like Setup 29 WebApp for Initial Configuration and Occasional Monitoring 30 Setup with Telnet Communication for Job Switching 31 READING FEATURES 32 FOV Calculation 32 Detection Diagram 33 MULTI JOB CONFIGURATION 34 Job Switching via Smart VS WebApp 34 Job Switching via Telnet Communication 35 ...

Page 5: ...when using the reader TECHNICAL SUPPORT Support Through the Website Datalogic provides several services as well as technical support through its website Log on to www datalogic com For quick access from the home page click on the search icon and type in the name of the product you re looking for This allows you access to download Data Sheets Manu als Software Utilities and Drawings Hover over the ...

Page 6: ...port An excellent source for technical assistance and information is an authorized Datalogic reseller A reseller is acquainted with specific types of businesses application software and computer systems and can provide individualized assistance ...

Page 7: ... con nector CE COMPLIANCE CE marking states the compliance of the product with essential requirements listed in the applicable European directive Since the directives and applicable standards are subject to continuous updates and since Datalogic promptly adopts these updates therefore the EU declaration of conformity is a living document The EU declaration of conformity is available for competent ...

Page 8: ... has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide rea sonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio fre quency energy and if not installed and used in accordance with the instructio...

Page 9: ...t to with stand vibration and shock when correctly installed however it is also a precision prod uct and therefore before and during installation it must be handled correctly to avoid damage Avoid that the device is dropped exceeding shock limits Do not fine tune the positioning by striking the device or bracket ...

Page 10: ...HANDLING X SMART VS Do not weld the device into position It can cause electrostatic heat or reading window damage Do not spray paint near the sensor It can cause reading window damage ...

Page 11: ...View 1 Bracket Mounting Holes 2 7 Power I O Connector 2 Power On LED 8 Lens 3 Ethernet Connection LED 9 LED Aiming System 4 90 Rotating Connector Block 10 Red Spot NO GOOD 5 HMI Interface 11 Green Spot GOOD 6 Ethernet Connector 12 White Polarized Illuminators ...

Page 12: ...bject teaching in Run phase NO GOOD object detected for future use Trigger in Teach phase trigger input status in Run phase trigger received GOOD object in Teach phase blinking GOOD object teaching in Run phase GOOD object detected Run steady device in Run phase blinking Teaching required HMI CONFIGURATION ...

Page 13: ...strating how to connect the system In this layout the result signals are connected to the PLC while it is possible to configure and monitor the device by the Host PC The device is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 3 Smart VS layout example ...

Page 14: ... POSITION THE DEVICE 1 To mount the Smart VS use the mounting bracket to obtain the most suitable position for the device The most common mounting configuration is shown in the figure below Skew Tilt Figure 4 Positioning with Mounting Bracket ...

Page 15: ...lt and skew angle provided the object feature to be inspected fits into the Field Of View FOV Figure 5 Max 20 pitch to avoid direct reflections NOTE Rapid Configuration of the Smart VS sensor can be made either through the HMI interface see Button Teaching Procedure on page 4 which requires no PC connection or by using the Smart VS WebApp see Using the Smart VS WebApp on page 8 Select the procedur...

Page 16: ...ect in front of the Aiming System 3 Place the trigger sensor properly The Trigger LED indicates object detection 4 Short press 1s the HMI Button to acquire the image More than one GOOD object can be acquired It is suggested to acquire one image per GOOD object instance Camera parameters are auto adjusted on the first acquisition only 5 Long press 4s until the red LED on HMI lights up the HMI Butto...

Page 17: ...me In the end the device will enter the Run Phase NOTE The Teaching procedure can also be entered when in Run phase press the HMI Button for 2s yellow LED on HMI for incremental teaching or 4s red LED on HMI to cancel and re teach It is recommended to perform this procedure via WebApp to have more control over this operation 1 Press the HMI Button for approx 2 seconds and release it as soon as the...

Page 18: ...d red spot start blinking 4 New NO GOOD object images can be added to the current job If incremental teaching is needed for GOOD objects only skip to step 5 Short press 1s the HMI Button to acquire the NO GOOD image 5 Long press 4s until the red LED on HMI lights up the HMI Button to enter the auto matic learning procedure LEDs game In the end the device will enter the Run phase NOTE In case of mi...

Page 19: ...nds then release it when they are steady on All saved jobs are kept with a System Rollback Two consecutive System Rollback proce dures lead to the factory software version keeping all the saved jobs For Factory Reset hold down the HMI Button until all LEDs blink simultaneously for about 3 seconds then release and press it again during the LED blinking sequence All saved jobs are erased with a Fact...

Page 20: ... a new device the user is automatically redirected to the Teaching Wizard If the Teaching procedure has already been performed the Monitoring page is displayed A Settings page is also available to adjust the device settings Device information and the software update feature are available on the Utilities page Teaching To perform Teaching on the Smart VS device enter a job name select the bank wher...

Page 21: ... of View based on the application needs which can be useful when objects of different batch formats must be inspected on the same line To do this simply click on the image and drag it throughout the gray area After completing image setup click Next Step 2 Acquire GOOD On the Acquire GOOD page one or more GOOD objects can be acquired by clicking on the Teach button It is recommended to acquire as m...

Page 22: ...n the Teach button It is recommended to acquire as many NO GOOD images as the known number of instances to be treated as NO GOOD NOTE NOTE After adding at least one NO GOOD object you can click on the Teach button Click on an acquired object in the GOOD box and select DELETE to delete it A maximum of 6 images can be stored in both GOOD and NO GOOD boxes Click on an acquired object in the NO GOOD b...

Page 23: ... an upper bar a main area and a bottom bar The upper bar contains the job name to the left Use the drop down menu to switch to another job if present NOTE Next to the job name the following icons are present If you want the selected job to be the running and startup job click on the Play button before leaving the page ICON DESCRIPTION Upload job uploads a job from your PC svscfg file Download job ...

Page 24: ...isitions included in that interval You can now perform Incremental Teaching click on an acquisition and select GOOD or NO GOOD to add it to the corresponding acquisition box It is also possible to drag and drop acquired images to the GOOD NO GOOD box or from the GOOD box to the NO GOOD box and vice versa After clicking on one of the Play icons the newly added acquisitions will be used by the devic...

Page 25: ...sition process of the trig ger event It is measured in time ms This parameter can be adjusted along with image acquisition images are shown on the related window Output Hold Time the time ms during which the output data remains valid Under Other Settings the following parameters can be customized Trigger Input Event can be either Leading or Trailing Trigger Input Debounce filter debounce time meas...

Page 26: ...ibration Only Green Red Spot available selections are Calibration Only Enabled Disabled Utilities The Utilities page can be reached using the hamburger icon on the upper right corner This page contains Device information information about the device model serial number software versions and GUI version Operations to upgrade the device software clicking on the Upload Package but ton ...

Page 27: ...t camera features Thanks to its algorithm technology Smart VS is the ideal solution for application prob lems related to machine format adaptability and flexibility that a sensor or sensor sys tem cannot solve as easily Smart VS has been developed for different uses in the secondary packaging and auto motive industries food and beverage applications for bottling cosmetic packaging and all those ma...

Page 28: ...and job setting User defined database of Image Acquisitions Ease of Use HMI interface LEDs provide operational and performance feedback Multi Image Acquisition Settings for higher flexibility Image saving and storage with buffering capability Diagnostic software tools Flexible Solution Complete set of accessory mounting brackets and cables Ethernet point to point communication available Opto coupl...

Page 29: ...eaning of the five LEDs are illustrated in the following table NO GOOD red LED indicates a NO GOOD object Blinking during Teaching Fig ure 6 3 for future use Figure 6 4 TRIGGER yellow LED indicates trigger input status in Teach phase and trigger received in Run phase Figure 6 5 GOOD green LED indicates a GOOD object Blinking during Teaching Figure 6 6 RUN green LED indicates that the device is in ...

Page 30: ... object feature to be detected should be centered between the two squares Aiming LED Aiming LED Figure 7 Smart VS Aiming LEDs LED SPOTS There are two LED spots that can be activated to project light onto the target area to indicate that a GOOD or NO GOOD object has been detected Red Spot Green Spot Figure 8 Smart VS Good No Good LED Spots ...

Page 31: ...t VS illuminator ACCESSORIES The following accessories can be used with Smart VS Accessory Order No Cables CAB GD03 M12 F L 3M Free wires 93A050076 CAB GD05 M12 F L 5M Free wires 93A050077 CAB GD10 M12 F L 10M Free wires 93A050078 M12 IP67 GIGA Ethernet Cable X Coded 1M 93A050122 M12 IP67 GIGA Ethernet Cable X Coded 3M 93A050123 M12 IP67 GIGA Ethernet Cable X Coded 5M 93A050124 Adapter Cable GIGA ...

Page 32: ...es in the secondary packaging and auto motive industries food and beverage applications for bottling cosmetic packaging and all those markets where the following detection applications are needed Application Solved cases OK NOT OK Label presence Cap orientation Cap presence Printing on label ...

Page 33: ...ed with the equipment are pres ent and intact when opening the packaging the list of parts includes Smart VS w connector plug cover Quick Reference Guide Mounting Kit Mounting Screws 2 Washers 2 Mounting Bracket Figure 10 Package Contents The Ethernet sealing connector plug provides IP67 protection when Ethernet is not used ...

Page 34: ...ons The two screw holes M3 x 4mm depth on the body of the device are for mechanical fixture The diagrams below give the overall dimensions of the device and may be used for its installation Refer to page 24 for various mounting solutions and correct positioning Figure 11 Overall Dimensions Connector at 0 ...

Page 35: ...MECHANICAL DIMENSIONS PRODUCT REFERENCE GUIDE 23 Figure 12 Overall Dimensions Connector at 90 ...

Page 36: ...24 SMART VS MOUNTING AND POSITIONING SMART VS Using the Smart VS mounting brackets you can obtain rotation on the various axes of the device as shown in the diagram below Figure 13 Positioning with Mounting Bracket ...

Page 37: ...er supply input voltage 2 GND Blue Power supply input voltage Connector case Chassis Connector case provides electrical connection to chassis 6 I1A Yellow I1A Trigger Input A polarity insensitive 5 I1B Pink I1B Trigger Input B polarity insensitive 13 I2A White Green I2A Remote Teach A polarity insensitive 3 I2B White I2B Remote Teach B polarity insensitive 9 O1 Red Data Valid PP 8 O2 Gray GOOD Out...

Page 38: ...WebApp User s Guide for fur ther details on these parameters These inputs are optocoupled and can be driven by both NPN and PNP type commands NOTE Trigger and external push button connection The following table shows how to connect the Trigger and Remote inputs External Push Button A Normally Open push button is needed I2A and I2B are polarity insensitive and can be inverted Trigger signal from PN...

Page 39: ...e time can be set on the Smart VS WebApp to reject noisy trigger signals Each trigger event corresponds to a Data Valid signal indicating that the Output signals can be sampled The inspection result i e a GOOD or NO GOOD object detected is always available after 50 ms from trigger response time If a Debounce time greater than zero has been set the device response time is 50 ms plus the trigger Deb...

Page 40: ...t communication can be established by connecting to device IP at port 23 A CAB ETH X M0x cable can be used to connect to a host device NOTE Figure 15 M12 8 pin Standard Ethernet Network Connector 1 TX Transmit data positive pin 2 TX Transmit data negative pin 3 RX Receive data positive pin 4 RX Receive data negative pin 5 nc Not connected 6 nc Not connected 7 nc Not connected 8 nc Not connected Po...

Page 41: ...t VS is connected directly to the machine control system An optional push button is recommended if Teaching is frequently performed for prod uct batch changes or if the device is not easily accessible A presence sensor or the machine electrical phase is necessary to trigger image acquisi tion Figure 16 Sensor like Setup All software configurations are made through the Smart VS WebApp which connect...

Page 42: ...In addition to the previous setup a PC can be connected via Ethernet for initial configu ration and occasional monitoring A point to point Ethernet connection is recommended A presence sensor or the machine electrical phase is necessary to trigger image acquisi tion Figure 17 WebApp Setup ...

Page 43: ...et communication An Ethernet switch can be used to ease the connection but a dedicated LAN is still rec ommended since the Smart VS is configured with a fixed IP address A presence sensor or the machine electrical phase is necessary to trigger image acquisi tion Figure 18 Telnet Setup For more information on Job switching via Telnet refer to Job Switching via Telnet Com munication on page 35 ...

Page 44: ... 50 mm The viewing angle has a tolerance of 1 depending on the reading distance FOVx 2 d d0 tan αx 2 where FOVx horizontal vertical or diagonal FOV x horizontal vertical or diagonal viewing angles d reading distance in mm from window surface to code surface d0 offset in mm from center of lens to external window surface Figure 19 Reading Distance References Example The FOV at a reading distance of ...

Page 45: ...REFERENCE GUIDE 33 DETECTION DIAGRAM The following diagram shows the maximum obtainable Field of View for object inspec tion NOTE All features of interest related to the object inspection should be included in the Field of View ...

Page 46: ...ored in the device internal memory Job switching can be performed either via Smart VS WebApp or Telnet communication JOB SWITCHING VIA SMART VS WEBAPP To recall a Job in the Smart VS WebApp go to the Monitoring page and select the Job ID from the Current Job list Confirm the running Job by clicking on the Save and Play button before leaving the page This will also be the Job loaded at the next sys...

Page 47: ...client with the following parameters IP 192 168 3 100 Port 23 The following commands are available to switch Jobs and retrieve information on the running Job job load job_ID Load the job_ID 0 to 31 Changes will be applied to the next system startup job load 6 DONE FAIL job status Retrieve information on the current Job job status Current loaded bank job_ID Current startup bank job_ID COMMAND DESCR...

Page 48: ...tinued correct operation of the device See General View on page xi Dust dirt etc on the lens cover may alter the device performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the lens cover and avoid any abrasive substances ...

Page 49: ...ignal check that one of the two Remote inputs I2A or I2B is connected to the signal coming from the button or PLC and the other input is connected to 0Vdc In case of NPN signal check that one of the two Remote inputs I2A or I2B is connected to the signal coming from the button or PLC and the other input is connected to Vdc Check the correct operation of the button using a multimeter Check that the...

Page 50: ...nection is recommended 10 100 Mbit s Inputs Opto coupled and polarity insensitive Max Voltage 30 Vdc Max Input Current 10 mA Outputs PP NPN or PNP short circuit protected Max Output Voltage Drop 3V VOUT HIGH Max Min Vsupply Vsupply 3V VOUT LOW Max Min 3V 0V ILOAD Max 100 mA GOOD and NO GOOD output response time 50 ms from input trigger Operating Distance 50 150 mm View Angle 19 38 SMART VS APPENDI...

Page 51: ...to 500 Hz 2 hours on each axis Shock Resistance EN 60068 2 27 30g 11 ms 3 shocks on each axis Protection Class b b when correctly connected fully tightened to IP67 cables with seals EN 60529 IP65 and IP67 Dimensions Smart VS with connector at 0 Smart VS with connector at 90 H x W x L 78 x 47 x 38 mm 3 1 x 1 9 x 1 5 in 58 x 47 x 58 mm 2 3 x 1 9 x 2 3 in Weight 173 g 6 1 oz Material Aluminum with PM...

Page 52: ...right no part of this documentation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trade marks of Datalogic S p A in many countries including the U S and the E U www datalogic com 821006970 R...

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