Datalogic DS2100N Reference Manual Download Page 4

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4.3.2

ID-NET™ Response Time ..........................................................................................43

4.3.3

ID-NET™ Network Termination ..................................................................................47

4.4

Auxiliary RS232 Interface ...........................................................................................47

4.5

Inputs .......................................................................................................................... 48

4.5.1

Code Verifier...............................................................................................................51

4.6

Outputs .......................................................................................................................51

4.7

User Interface - Host...................................................................................................53

25-PIN CABLE ELECTRICAL CONNECTIONS........................................................54

5.1

Power Supply..............................................................................................................55

5.2

Main Serial Interface...................................................................................................55

5.2.1

RS232 Interface..........................................................................................................56

5.2.2

RS485 Full-Duplex Interface.......................................................................................57

5.2.3

RS485 Half-Duplex Interface ......................................................................................58

5.3

ID-NET™ Interface .....................................................................................................60

5.3.1

ID-NET™ Cables ........................................................................................................60

5.3.2

ID-NET™ Response Time ..........................................................................................61

5.3.3

ID-NET™ Network Termination ..................................................................................65

5.4

Auxiliary RS232 Interface ...........................................................................................65

5.5

Inputs .......................................................................................................................... 66

5.5.1

Code Verifier...............................................................................................................69

5.6

Outputs .......................................................................................................................69

5.7

User Interface - Host...................................................................................................70

TYPICAL LAYOUTS ..................................................................................................71

6.1

Point-to-Point ..............................................................................................................71

6.2

Pass-Through .............................................................................................................73

6.3

ID-NET™ ....................................................................................................................75

6.4

RS232 Master/Slave...................................................................................................81

6.5

Multiplexer Layout.......................................................................................................82

READING FEATURES...............................................................................................83

7.1

Advanced Code Reconstruction (ACR-Lite) ...............................................................83

7.1.1

Important ACR-Lite Reading Conditions.....................................................................84

7.1.2

Tilt Angle for Advanced Code Reconstruction ............................................................84

7.1.3

Advanced Code Reconstruction Reading Conditions.................................................86

7.2

Linear Code Reading..................................................................................................87

7.2.1

Step-Ladder Mode ......................................................................................................87

7.2.2

Picket-Fence Mode.....................................................................................................88

7.3

Performance ...............................................................................................................89

7.3.1

Raster .........................................................................................................................89

7.4

Reading Diagrams ......................................................................................................90

MAINTENANCE .........................................................................................................96

8.1

Cleaning......................................................................................................................96

TROUBLESHOOTING ...............................................................................................97

9.1

General Guidelines .....................................................................................................97

TECHNICAL FEATURES.........................................................................................100

GLOSSARY..............................................................................................................102

INDEX.......................................................................................................................105

Summary of Contents for DS2100N

Page 1: ...DS2100N Reference Manual ...

Page 2: ... Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U ID NET Genius and X PRESS are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for tech...

Page 3: ...ure the Scanner Network 18 2 3 X PRESS Human Machine Interface 19 2 3 1 Diagnostic Indication 19 2 3 2 X PRESS Functions 20 2 4 Model Description 22 2 5 Accessories 23 3 INSTALLATION 24 3 1 Package Contents 24 3 2 Mechanical Installation 25 3 2 1 Mounting DS2100N 26 3 2 2 Mounting a GFC 2020 Accessory Lateral Output Deflection Mirror 27 3 2 3 Mounting a GFC 2100 Accessory Lateral Output Deflection...

Page 4: ...rface 65 5 5 Inputs 66 5 5 1 Code Verifier 69 5 6 Outputs 69 5 7 User Interface Host 70 6 TYPICAL LAYOUTS 71 6 1 Point to Point 71 6 2 Pass Through 73 6 3 ID NET 75 6 4 RS232 Master Slave 81 6 5 Multiplexer Layout 82 7 READING FEATURES 83 7 1 Advanced Code Reconstruction ACR Lite 83 7 1 1 Important ACR Lite Reading Conditions 84 7 1 2 Tilt Angle for Advanced Code Reconstruction 84 7 1 3 Advanced C...

Page 5: ...ther information Products Industrial Automation Identification Select your product from the links on the Identification page The product page describes specific Info Features Applications Models Accessories and Downloads including documentation software drivers and the Genius utility program which allows device configuration using a PC through Serial and Ethernet interfaces Support Services Indust...

Page 6: ...lies with 21 CFR 1040 10 except for deviations pursuant to Laser Notice N 50 date June 24 2007 The scanner is classified as a Class 2 laser product according to IEC 60825 1 regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The laser beam can be switched off through a software command see al...

Page 7: ... any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and ...

Page 8: ...100N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage avoid that the scanners hit one another causing damage They should be handled separately avoid that the scanners are dropped exceeding shock li...

Page 9: ... the positioning by striking the scanner or bracket do not weld the scanner into position which can cause electrostatic heat or output window damage do not spray paint near the scanner which can cause output window damage ...

Page 10: ...gure A 1 2 3 4 10 9 8 6 Warning and Device Class Labels POWER ON LED Mounting Holes READY LED TRIGGER LED COM LED STATUS LED Push Button 7 Laser Beam Output Window 5 GOOD LED Accessory Mounting Holes 11 4 5 7 8 3 6 9 10 11 2 1 ...

Page 11: ...onnect the system in a Stand Alone configuration you need the hardware indicated in Figure 1 In this layout the data is transmitted to the Host on the main serial interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelec...

Page 12: ... External Trigger B polarity insensitive TX Auxiliary Interface TX V Power Reference External Trigger RX Auxiliary Interface RX V Power Source Inputs SGND Auxiliary Interface Reference I2A Input 2 A polarity insensitive ID NET I2B Input 2 B polarity insensitive REF Network Reference V Power Reference Inputs ID ID NET network Shield ID ID NET network Shield Network Cable Shield Main Interface RS232...

Page 13: ...e 25 7 GND Power supply input voltage 1 CHASSIS Cable shield connected to chassis 18 I1A External Trigger A polarity insensitive 19 I1B External Trigger B polarity insensitive 6 I2A Input 2 A polarity insensitive 10 I2B Input 2 B polarity insensitive 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 12 O2 Output 2 20 RX Auxiliary RS232 RX 21 TX Auxiliary RS232 TX 23 ID ID NET network 24 ID ID NET networ...

Page 14: ...es below Figure 3 Positioning with Mounting Bracket 2 When mounting the DS2100N take into consideration these three ideal label position angles Skew 10 to 30 Tilt 0 and Pitch 0 Assure at least 10 Minimize Figure 4 Skew and Tilt Angles Minimize Figure 5 Pitch Angle 3 Refer to the Reading Diagrams in par 7 4 to decide the distance your scanner should be positioned at Skew Tilt Skew Pitch S T P ...

Page 15: ...cillating Mirror remains in the default fixed position 15 in order to make barcode reading easier while performing the X PRESS functions The colors and meaning of the five LEDs are illustrated in the following table READY green This LED indicates the device is ready to operate GOOD green This LED confirms successful reading TRIGGER yellow This LED indicates the status of the reading phase COM yell...

Page 16: ... if needed the above two steps to program up to 10 different barcodes the LEARN LED returns to the blinking state for the next code If more than one barcode is detected in the scan line the Multi Label mode is enabled refer to the 2K 4K Family Software Configuration Parameter Guide Help file 3 Exit the process by pressing the X PRESS push button once The scanner will restart at the end of the proc...

Page 17: ...and the SETUP LED blinks to indicate the ongoing process C wait until the SETUP LED stays steady on indicating the reader has detected the barcode This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 seven seconds The scanner will restart at the end of the process and then the optimized reading parameters for that barcode are automatically configured in...

Page 18: ... to autorun and follow the installation procedure This configuration procedure assumes scanner connection to a CBX100 500 Genius running on a laptop computer is connected to the scanner auxiliary port through the CBX100 500 9 pin connector To communicate with the scanner Genius performs an auto baudrate detection starting from its default parameters which are 115200 8 N 1 These parameters can also...

Page 19: ...RAPID CONFIGURATION 9 1 1 Select the Create a new configuration button You will be guided through the configuration being asked to define the following parameters a Barcode selection and definition ...

Page 20: ...DS2100N REFERENCE MANUAL 10 1 b Operating mode selection and definition c Digital Outputs configuration ...

Page 21: ...atic operating mode does not require connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message ...

Page 22: ...figuration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner 3 After sending the configuration to the scanner you have completed the configuration process 4 By clicking Finish the System Information window will be displayed with specific information concerning the scanner ...

Page 23: ... button to enter the Test mode function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks green green yellow yellow red SETUP LEARN TEST READY GOOD TRIGGER COM STATUS Figure 9 X PRESS Interface Test Mode Function 3 To exit the Test Mode press th...

Page 24: ...puter using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming file on the CD ROM Alternative Layouts The ID NET is a built in high speed interface dedicated for high speed scanner interconnection ID NET is in addition to the Main and Auxiliary serial interfaces If you need to install an ID NET network refer to this DS2100N Reference Manual The s...

Page 25: ...l Datalogic distributor Some of the main features of DS2100N are listed below ACR Lite Advanced Code Reconstruction small dimensions and light weight software programmable scanning speed on all models linear and raster version completely configurable via serial interface Genius 3 serial communication interfaces Main Auxiliary ID NET supply voltage from 10 to 30 Vdc reads all popular codes test mod...

Page 26: ...transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase all the LEDs blink for one second On the back of the reader near the cable the POWER ON LED indicates the laser scanner is correctly powered 2 2 ID NET The ID NET is a built in high speed interface dedicated for high speed scanner interconnection The ID NET is in addition to the Main a...

Page 27: ... All scanners are typically located far away from each other and they use a dedicated presence sensor At the end of each reading phase each scanner transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of external multiplexing device This leads to an overall cost reduction and to a simple system wiring ...

Page 28: ...note below 3 At the prompt to Send updated Network configuration to the Local Device Master choose Yes 4 Then run the NET AUTOSET procedure from the Icon in the Devices Area Genius sets all slave scanners according to the Master Role Synchronized or Multidata and assigns each a random address If necessary this address can be changed through the Network Wizard 5 Configure the System parameters via ...

Page 29: ... You learn one you can use them all The colors and meaning of the five LEDs when in the one of the operating modes On Line Automatic or Continuous are illustrated in par 2 1 1 NOTE The X PRESS functions do not work if the motor or laser are turned off see chp 9 for details 2 3 1 Diagnostic Indication The STATUS and READY LEDs blink simultaneously to signal the presence of a failure Diagnostic mess...

Page 30: ...ARN TEST READY GOOD TRIGGER COM STATUS SETUP LEARN TEST READY GOOD TRIGGER COM STATUS SETUP LEARN TEST READY GOOD TRIGGER COM STATUS Release button to Exit Release button to enter Test Mode Release button to enter AutoLearn SETUP LEARN TEST READY GOOD TRIGGER COM STATUS SETUP LEARN TEST READY GOOD TRIGGER COM STATUS Release button to enter AutoSetup cycle Release button to Exit Test Mode Function ...

Page 31: ...codes are automatically configured in scanner memory AutoSetup Function Once entered if a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode The procedure is as follows place the desired barcode on the scanline enter the AutoSetup function the laser turns on and the SETUP LED blinks to indica...

Page 32: ...ion Performance Linear or raster reading DS2100N X X X X Optical Resolution 1 Standard resolution 2 High resolution Communication Interface 2 RS232 RS485main RS232 aux RS485 ID NET Optic Version 0 Linear 1 Raster R1 Performance 0 Standard 4 High Performance The following tables display each version s reading performance Version Max Code Resolution Speed mm mils scans s 12X0 0 20 8 500 to 800 12X4 ...

Page 33: ...ACC1816 93ACC1886 BM1100 CC Link Module STD 93ACC1845 BM1200 1210 Modbus TCP STD IP65 93ACC1848 93ACC1849 BA100 DIN Rail Adapters 93ACC1821 BA200 Bosch Adapters 93ACC1822 BA900 Two Cable Glands Panel 93ACC1847 QL100 Quick Link Slave ID NET T Connector 93ACC1860 QL150 Quick Link Slave ID NET Service T Connector 93ACC1868 QL200 Quick Link Slave ID NET Power T Connector 93ACC1861 QL300 Quick Link Mas...

Page 34: ...opening the packaging the list of parts includes DS2100N reader with cable DS2100N Quick Guide Barcode Test Chart Genius CD ROM Replicate serial number labels Mounting Kit bracket screws Figure 11 DS2100N Package Contents NOTE The replicate serial number labels are for external reference and can be applied to the reading station and or to the OM2000N accessory when used ...

Page 35: ...ons of the scanner and mounting bracket and may be used for installation Refer to par 3 2 1 and 3 2 4 for correct positioning 23 3 0 92 14 0 55 84 3 31 4 0 16 10 3 0 41 40 1 57 0 41 10 3 40 1 57 14 7 0 58 M 4 n 4 1 29 32 7 mm inch 68 2 68 46 1 81 The quote refers to the scan line Figure 12 DS2100N Overall Dimensions 9 4 2 7 8 20 2 5 73 42 R 4 0 4 2 90 30 13 8 17 5 2 5 23 mm 4 2 n 2 1 x 45 n 2 Figu...

Page 36: ...MANUAL 26 3 3 2 1 Mounting DS2100N Using the DS2100N mounting bracket you can obtain the most suitable position for the reader as shown in the figure below Figure 14 Positioning with Mounting Bracket Skew Tilt Skew Pitch ...

Page 37: ...N Avoid any contact with the deflection mirror mirrored rotor the lenses or other optical components otherwise the performance of the reader will be reduced 3 Clean the mirror surface and reading window with a clean soft cloth and alcohol before closing the scanner 4 Mount the GFC 2020 accessory so that the opening face is at 90 with respect to the scanner body Tighten the two cover screws Figure ...

Page 38: ... two cover screws Cover Screws Figure 19 Removing the 0 Scanning Window CAUTION Avoid any contact with the deflection mirror mirrored rotor the lenses or other optical components otherwise the performance of the reader will be reduced 3 Fix the mirror from bag 1 to the device by means of the two fixing screws from bag 2 4 Clean the mirror surface and reading window with a clean soft cloth and alco...

Page 39: ...s contact reading eliminating the external optical path Figure 23 GFC 200 General View The overall dimensions are provided in the figure below and can be used for proper installation 37 2 1 46 82 3 23 96 6 3 80 5 0 20 5 0 20 92 3 62 106 4 17 18 0 71 18 8 0 74 146 5 5 77 120 4 72 Ø4 5 Ø0 18 N 4 10 0 39 10 0 39 17 0 67 17 0 67 26 1 02 Scan Line mm in Figure 24 GFC 200 Overall Dimensions ...

Page 40: ... The GFC 200 85 contact reading mirror assures that the minimum skew angle is maintained to avoid direct light reflection which can degrade reading performance When reading very reflective barcodes it may be necessary to increase the skew angle up to 10 15 In this case the GFC 200 should be mounted with a corresponding inclination up to 10 15 85 Code Surface Figure 26 Maintaining Minimum Skew Angl...

Page 41: ...dow The reading performance also decreases in typical conditions by about 10 due to the optical signal passing through the output window of the GFC 200 and the reflection on the mirror surface The combination of these effects produces the reading diagram represented below 2 0 51 mm in 10 READING FIELD 10 READING FIELD 10 DOF Figure 27 GFC 200 Reading Performance Comparison Scanner Reading Diagram ...

Page 42: ...e electronic and electromechanical components controlling the mirror movement are contained inside the rugged metal casing which guarantees protection class IP65 when the OM2000N is mounted correctly onto the scanner The OM2000N is directly powered from the scanner through a connector which is accessible after removing the scanning window see Figure 30 It therefore operates exclusively at low powe...

Page 43: ...igure 31 Mount OM2000N 2 Remove the scanning window from the scanner see Figure 29 3 Bring the OM2000N close to the scanner and insert the cable into the power connector of the scanner see Figure 30 NOTE Make sure the cable doesn t remain in the path of the mirror movement 4 Check that the seal is correctly positioned and then after having aligned the OM2000N onto the scanner fix it using the two ...

Page 44: ...ading diagram represented below 10 READING FIELD 10 READING FIELD 10 DOF 10 0 39 mm in Scanner Reading Diagram without OM2000N Scanner Reading Diagram with OM2000N Scanner Reading Diagram shifted by 10 mm Figure 33 OM2000N Reading Performance Comparison The reading distance also depends on the amplitude of aperture used In particular wider apertures require the scanner to be closer to the code in ...

Page 45: ... for the Skew angle This avoids the direct reflection of the laser light emitted by the DS2100N For the raster version this angle refers to the most inclined or external raster line so that all other raster lines assure more than 10 Skew The Tilt angle is represented by the value T in Figure 36 Position the reader in order to minimize the Tilt angle By using the Reconstruction Reading Mode softwar...

Page 46: ...X100 500 Terminal Block Connectors Input Power Vdc Power Supply Input Voltage GND Power Supply Input Voltage Earth Protection Earth Ground Inputs V Power Source External Trigger I1A External Trigger A polarity insensitive I1B External Trigger B polarity insensitive V Power Reference External Trigger V Power Source Inputs I2A Input 2 A polarity insensitive I2B Input 2 B polarity insensitive V Power...

Page 47: ...priate jumper in the CBX connection box See the CBX Installation Manual for details 4 2 MAIN SERIAL INTERFACE CAUTION Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules Fieldbus with the CBX500 The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks If the interface type is not compatible with the c...

Page 48: ...s The overall maximum cable length must be less than 15 m 49 2 ft SGND RXD TXD CTS RTS USER INTERFACE SGND TX RX RTS CTS SCANNER Figure 39 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C...

Page 49: ...ronments The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground RX485 TX485 SGND RX485 TX485 USER INTERFACE SGND TX RX TX RX SCANNER Figure 41 RS485 Full duplex Connections NOTE For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below RX48...

Page 50: ...e a master device polls slave devices to collect data CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground RTX485 SGND RTX485 USER INTERFACE SGND RTX RTX SCANNER Figure 43 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via...

Page 51: ...XER Shield to Earth 120 Ohm CBX100 500 Shield floating CBX100 500 Shield floating CBX100 500 SGND Shield RTX RTX SGND Shield RTX RTX SGND Shield RTX RTX Shield floating RS485 HD Termination Resistor OFF RS485 HD Termination Resistor OFF RS485 HD Termination Resistor ON Figure 44 DS2100N Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND...

Page 52: ...max cable length depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding w...

Page 53: ...d between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time ms Number of Nodes 500 kbps 250 kbps 125 kbps 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Figure 45 ID NET Response Time CONDITIONS ID NET M S Synchronized layout message length 50 bytes per node ...

Page 54: ...DS2100N REFERENCE MANUAL 44 4 Figure 46 ID NET Network Connections with isolated power blocks ...

Page 55: ...CBX ELECTRICAL CONNECTIONS 45 4 Figure 47 ID NET Network Connections with Common Power Branch Network ...

Page 56: ...DS2100N REFERENCE MANUAL 46 4 Figure 48 ID NET Network Connections with Common Power Star Network ...

Page 57: ...sing the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring 5 1 6 9 Figure 49 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface CBX100 500 Fu...

Page 58: ...00 500 Function V Power Source External Trigger I1A External Trigger A polarity insensitive I1B External Trigger B polarity insensitive V Power Reference External Trigger The External Trigger input is used in the On Line operating Mode and tells the scanner to scan for a code The active state of this input is selected in software Refer to the Genius Help On Line The yellow Trigger LED Figure A 3 i...

Page 59: ...gger Using DS2100N Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Pulled down to External Input Device Reference Input Signal PNP Photocell Figure 53 PNP External Trigger Using External Power Pulled up to External Input Device Power Input Signal NPN Photocell Figure 54 NPN External Trigger Using External Power ...

Page 60: ...NS USING DS2100N POWER Power to Input Device Input Input Device Signal Reference Input Device PNP Input 2 Using DS2100N Power Power to Input Input Device Signal Input Device Reference Input Device NPN Input 2 Using DS2100N Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Pulled down to External Input Device Reference Input Signal Input Device Figure 55 PNP Input 2 Using External Power ...

Page 61: ... code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 2K 4K Family Software Configuration Parameter Guide Help file 4 6 OUTPUTS Two general purpose outputs are available CBX100 500 Function V Power Source Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 V Power Reference Outputs The meaning of the two outputs Output 1 and Output 2 can be define...

Page 62: ... Reference Output Device Output Signal Figure 58 Open Collector Output Using DS2100N Power OUTPUT CONNECTIONS USING EXTERNAL POWER Pulled up to External Output Device Power Output Signal Output Device Figure 59 Open Emitter Output Using External Power Pulled down to External Output Device Reference Output Signal Output Device Figure 60 Open Collector Output Using External Power VCE max 30 Vdc I ma...

Page 63: ...ntains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 9 6 9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS ...

Page 64: ...tage 25 7 GND Power supply input voltage 1 CHASSIS Cable shield connected to chassis 18 I1A External Trigger A polarity insensitive 19 I1B External Trigger B polarity insensitive 6 I2A Input 2 A polarity insensitive 10 I2B Input 2 B polarity insensitive 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 12 O2 Output 2 20 RX Auxiliary Interface RX 21 TX Auxiliary Interface TX 23 ID ID NET network 24 ID ID...

Page 65: ...nnect pin 1 CHASSIS to a common earth ground 5 2 MAIN SERIAL INTERFACE The signals relative to the following serial interface types are available on the input output connector of DS2100N If the interface type is not compatible with the current communication handshaking then the system forces the handshake to none The main interface type and the relative parameters baud rate data bits etc can be se...

Page 66: ...verall maximum cable length must be less than 15 m 49 2 ft DS2100N 7 4 5 3 GND RTS CTS RX TX 2 USER INTERFACE GND CTS RTS TXD RXD 1 Chassis Figure 63 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISS...

Page 67: ...he connector pinout follows 25 pin Name Function 2 TX RS485 Transmit Data 3 RX RS485 Receive Data 4 TX RS485 Transmit Data 5 RX RS485 Receive Data 7 GND Ground DS2100N TX 2 TX 4 RX 3 RX485 RX 5 TX485 7 GND GND USER INTERFACE Chassis 1 Figure 65 RS485 Full duplex Connections NOTE For applications that do not use RX signals do not leave these lines floating but connect them to GND as shown below DS2...

Page 68: ...s slave devices to collect data The connector pinout follows 25 pin Name Function 2 RTX RS485 Receive Transmit Data 4 RTX RS485 Receive Transmit Data 7 GND Ground RTX 2 RTX 4 RTX485 RTX485 7 GND MULTIPLEXER RS485REF DS2100N 1 Chassis Figure 67 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop addres...

Page 69: ...25 PIN CABLE ELECTRICAL CONNECTIONS 59 5 Figure 68 DS2100N Multidrop Connection to a Multiplexer ...

Page 70: ...h depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires 23 and 24 DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops betwe...

Page 71: ...eriod between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time ms Number of Nodes 500 kbps 250 kbps 125 kbps 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Figure 69 ID NET Response Time CONDITIONS ID NET M S Synchronized layout message length 50 bytes per node ...

Page 72: ...DS2100N REFERENCE MANUAL 62 5 Figure 70 ID NET Network Connections with isolated power blocks ...

Page 73: ...25 PIN CABLE ELECTRICAL CONNECTIONS 63 5 Figure 71 ID NET Network Connections with Common Power Branch Network ...

Page 74: ...DS2100N REFERENCE MANUAL 64 5 Figure 72 ID NET Network Connections with Common Power Star Network ...

Page 75: ...ameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined using the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The following pins of the 25 pin connector are used to connect the RS232 auxiliary interface Pin Name Function 20 RX Receive Data 21 TX Transmit Data 7 GND Ground 7 ...

Page 76: ... External Trigger 18 I1A External Trigger A polarity insensitive 19 I1B External Trigger B polarity insensitive 7 GND Power Reference External Trigger The External Trigger input is used in the On Line operating Mode and tells the scanner to scan for a code The active state of this input is selected in software Refer to the Genius Help On Line The yellow Trigger LED Figure A 3 is on when the active...

Page 77: ... EXTERNAL TRIGGER DS2100N Signal 18 19 9 7 Ground V VCC Vdc GND I1A I1B Figure 76 NPN External Trigger using DS2100N Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER DS2100N EXTERNAL TRIGGER Vext 30 Vdc max 18 19 VCC V Signal I1A I1B Figure 77 PNP External Trigger Using External Power DS2100N EXTERNAL TRIGGER Vext 30 Vdc max 18 19 Signal V VCC I1A I1B Figure 78 NPN External Trigger Us...

Page 78: ... 7 Ground V Signal VCC Vdc GND I2A I2B Figure 79 PNP Input 2 Using DS2100N Power INPUT DEVICE DS2100N Signal 6 10 9 7 Ground V VCC Vdc GND I2A I2B Figure 80 NPN Input 2 Using DS2100N Power INPUT 2 CONNECTIONS USING EXTERNAL POWER DS2100N EXTERNAL TRIGGER Vext 30 Vdc max I2A 6 10 I2B VCC V Signal Figure 81 PNP Input 2 Using External Power DS2100N EXTERNAL TRIGGER Vext 30 Vdc max I2A 6 10 Signal V I...

Page 79: ... Guide Help file 5 6 OUTPUTS Two general purpose outputs are available The following pins are present on the 25 pin connector of the scanner 25 pin Name Function 9 Vdc Power Source Outputs 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 12 O2 Output 2 7 GND Power Reference Outputs The meaning of the two outputs Output 1 and Output 2 can be defined by the user No Read Right Wrong etc Refer to the Geniu...

Page 80: ...ir own manual RS232 PC side connections 1 5 9 6 9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub male 7 20 GND RX TX 21 DS2100N 25 ...

Page 81: ...ansmitted to the Host on the main serial interface A Genius based Host Mode programming can be accomplished either through the main interface or the Auxiliary interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric...

Page 82: ... program or Genius based Host Mode programming In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 86 Fieldbus Interface Point to Point Layout DS2100N 1 2 3 Field...

Page 83: ... scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port of the last scanner in the chain for manual code reading capability The Main and Auxiliary ports are connected as shown in the figure below Figure 87 Pass Through Layout Host 1 2 3 3 1 Device 1...

Page 84: ...anual code reading capability Each DS2100N transmits its own messages plus any messages received by its Auxiliary interface onto the ID NET interface The Master passes all messages to the Host When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 88 Pass Through On ID NET Layout Host 1 4 3 3 Master 3 ...

Page 85: ... the Host on the RS232 RS485 main serial interface For a Master Slave Synchronized layout the External Trigger signal is unique to the system there is a single reading phase and a single message from the master scanner to the Host computer It is not necessary to bring the External Trigger signal to all the scanners The main auxiliary and ID NET interfaces are connected as shown in the figure below...

Page 86: ...n Local Echo communication mode to control any single scanner visualize collected data or to configure it using the Genius utility or the Genius based Host Mode programming procedure The ID NET termination resistor switches must be set to ON only in the first and last CBX connection box Terminal Main Serial Interface RS232 or RS485 Auxiliary Serial Interface Local Echo RS232 External Trigger for O...

Page 87: ... terminator into the last QL in the network ID NET on the QL500 is internally terminated Slave Nodes CBL 1480 xx CAB PW EXT CBL 1480 xx QL500 Master QL100 ID NET Host QL100 3 1 4 PS Power CBX500 w BM200 CBL 1490 ID NET Terminator The ID NET network must be terminated through the internal switch of the CBX500 and inserting an ID NET terminator into the last QL in the network ID NET Slave Nodes 5 CA...

Page 88: ...canner internal CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Configuration can also be accomplished in Genius directly through the Ethernet network In this case initial connection can be made using Programming Barcodes Figure 93 ID NET M S Synchronized Layout DS2100N Master with BM200 210 TCP IP Ethernet Interface to Host Ethernet Interface CB...

Page 89: ...CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Figure 94 ID NET Fieldbus M S Synchronized Layout Figure 95 ID NET Fieldbus M S Multidata Fieldbus Interface External Trigger for On Line Mode ID NET up to 16 devices practical limit Host 2 Master Slave 1 Slave n Power 1 3 Terminal Fieldbus Interface Auxiliary Serial Interface Local Echo RS232 Exter...

Page 90: ...h QLM600 mixed Slaves with QL300s Input Power Profibus Interface External Trigger for On Line Mode External Digital I O Devices Aux port for Reader Configuration ID NET Network ID NET Terminator NOTE The ID NET network must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QLM600 is internally terminated Profibus Master Host 1 Configuration PC 2 3 4 6 Matri...

Page 91: ...e main interface All messages will be passed through this chain to the Master The Master scanner is connected to the Host on the RS232 RS485 main serial interface There is a single reading phase and a single message from the master scanner to the Host computer Either On Line or Serial On Line Operating modes can be used in this layout When On Line Operating mode is used the external trigger signal...

Page 92: ...nterface of the slave scanners can be used in Local Echo communication mode to control any single scanner visualize collected data or to configure it using the Genius utility or Genius based Host Mode programming procedure Each scanner has its own reading phase independent from the others When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when ...

Page 93: ...f partial scans on the label obtained using the motion of the label itself the scanner is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 101 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed ...

Page 94: ...nearly cannot be reconstructed in ACR Lite Reconstruction reading mode is not compatible with scanner Raster models NOTE To maximize scanner performance in Advanced Code Reconstruction Reading applications enable only the code symbologies that will actually be used in the application and disable any code symbologies that will not be used in the application reconstruct only one code label at a time...

Page 95: ...x and max as shown in the following figure Conveyor Laser Beam No Read No Read 0 OK OK OK OK OK No Read Figure 104 Reading Zones with Max NOTE While tilt angles of 45 can be obtained DS2100N scanners are not designed to create omni directional reading stations using two scanners in an X pattern ...

Page 96: ...eading mm 45 max 30 max Conveyor Speed m s 0 5 75 1 0 5 75 1 0 20 17 20 23 12 14 16 0 35 28 30 32 18 20 22 Code Resolution mm 0 50 34 36 38 23 25 27 Ratio 2 5 1 Table 1 Code 39 Minimum Code Height for ACR Lite Reading mm 45 max 30 max Conveyor Speed m s 0 5 75 1 0 5 75 1 0 20 16 19 22 12 14 16 0 35 26 28 30 17 19 21 Code Resolution mm 0 50 31 33 35 21 23 25 Ratio 2 5 1 Interdigit Module Size Table...

Page 97: ...ure a successful read 7 2 1 Step Ladder Mode If scanning is perpendicular to the code motion direction Figure 105 the number of effective scans performed by the reader is given by the following formula SN LH LS SS 2 Where SN number of effective scans LH label height in mm LS label movement speed in mm s SS number of scans per second Figure 105 Step Ladder Scanning Mode For example the DS2100N 500 ...

Page 98: ... effective scans FW reading field width in mm LW label width in mm LS label movement speed in mm s SS scans per second Figure 106 Picket Fence Scanning Mode For example for a 60 mm wide code moving in a point where the reading field is 160 mm wide at a 1500 mm s speed the DS2100N 500 scans per sec performs 160 60 1500 500 2 31 effective scans Direction of code movement at LS speed Laser beam DS210...

Page 99: ...X4 45 mm 1 8 in 100 mm 3 9 in on 0 20 mm 8 mils codes Refer to the diagrams given in par 7 4 for further details on the reading features They are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions in the notes under the diagrams 7 3 1 Raster Raster versions are available The distance between the top and bottom scan lines is called capture and is meas...

Page 100: ...0 20 40 60 80 100 120 140 160 180 200 220 240 260 mm 280 11 300 12 0 20 mm 8 mils 0 50 mm 20 mils 0 30 mm 12 mils 0 35 mm 14 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Reading Conditions Standard Scan Speed 500 scans sec Parameter selectable in Genius ...

Page 101: ... DS2100N 1200 Reading Distance vs Scanning Speed 0 1 3 2 10 6 in 4 5 7 8 9 0 20 40 60 80 100 120 140 160 180 200 220 240 260 mm 0 20 mm 280 11 300 12 0 30 mm 0 35 mm 0 50 mm Distance Code Resolution 500 scans s 800 scans s ...

Page 102: ...0 50 40 30 20 10 0 10 20 30 40 50 60 mm 0 15 mm 6 mils 0 20 mm 8 mils 0 30 mm 12 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Reading Conditions Standard Scan Speed 500 scans sec Parameter selectable in Genius ...

Page 103: ...ADING FEATURES 93 7 DS2100N 2200 Reading Distance vs Scanning Speed 0 1 5 3 in 2 4 0 10 20 30 40 50 60 70 80 90 100 110 120 130 mm 0 30 mm 0 20 mm 0 15 mm 500 scans s 800 scans s Code Resolution Distance ...

Page 104: ...0 11 300 12 0 15 mm 6 mils 0 20 mm 8 mils 0 30 mm 12 mils 0 50 mm 20 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Code Resolution High for 0 30 mm 12 mils codes and smaller Standard for 0 50 mm 20 mils codes and greater Reading Conditions Standard Scan Speed 1000 scans s...

Page 105: ...12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Optic Version Linear Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Code Resolution High for 0 15 mm 6 mils codes and smaller Standard for 0 20 mm 8 mils codes Reading Conditions Standard Scan Speed 1000 scans sec Parameter selectable in Genius ...

Page 106: ...the reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances WARNING Clean the window of the DS2100N when the scanner is turned off or at least when the laser beam is deactivated ...

Page 107: ... can refer to the Genius program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Parameters Help 2K_4K Software Configuration Parameters Guide from the command menu If you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible the Devic...

Page 108: ...working correctly Is the sensor reflector system aligned On line Mode TRIGGER LED is correctly lit but nothing happens no reading results Is the software configuration consistent with the application condition operating mode etc In the Genius program select the Operating Mode branch and check for related parameters Serial On line Mode the reader is not triggered no reading results In the Genius pr...

Page 109: ...tting anything to the host Is the serial cable connected Is the correct wiring respected Are serial host settings equivalent to the serial device setting If using CBX be sure the RS485 termination switch is positioned to OFF Communication Data transferred to the host are incorrect corrupted or incomplete In the Genius program select the Data Communication Settings Data Format Standard Parameters b...

Page 110: ...the range 630 to 680 nm Safety Class Class 2 EN 60825 1 CDRH READING FEATURES Note 1 Scan Rate software program 500 to 800 scans sec 800 to 1000 scans sec Aperture Angle 50 Maximum Reading Distance Maximum Resolution See reading diagrams ENVIRONMENTAL FEATURES Operating Temperature Note 2 0 to 45 C 32 to 113 F Storage Temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing Vibration Resis...

Page 111: ...n enable multiple good reads of same code Headers and Terminators Up to 128 byte header string Up to 128 byte terminator string Operating Modes On Line Serial On Line Verifier Automatic Continuous Test Configuration Modes X PRESS Functions Genius utility program Genius based Host Mode Programming Special Functions Code Verifier ACR Lite Advanced Code Reconstruction Motor Off and SW_Speed Control P...

Page 112: ...responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes See pars 3 2 1 and 3...

Page 113: ...ions each of which contains terminal devices See RS485 Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Picket Fence Orientation When the barcode s bars are positioned vertically on the product causing them to appear as a picket fence The first bar will enter the scan window first See par 7 2 2 Pitch Rot...

Page 114: ...al orientation may apply to single character line or entire encoded item See pars 3 2 1 and 3 2 4 Step Ladder Orientation When the barcode s bars are positioned horizontally on the product causing them to appear as a ladder The ends of all bars will enter the scan window first See par 7 2 1 Symbol A combination of characters including start stop and checksum characters as required that form a comp...

Page 115: ...e Time 43 61 Inputs 48 66 Installation 24 L Laser Safety vi LEDs 16 Linear Code Reading 87 M Main Serial Interface 37 55 Mechanical Installation 25 Model Description 22 Mounting DS2100N 26 Multiplexer Layout 82 O Outputs 51 69 P Package Contents 24 Pass Through 73 Performance 89 Picket Fence Mode 88 Point to Point 71 Positioning 35 Power Supply vii 37 55 R Reading Diagrams 90 Reading Features 83 R...

Page 116: ...w 2004 108 EC EMC Directive ______________________________________________ This Declaration is based upon compliance of the products to the following standards EN 55022 CLASS A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR I...

Page 117: ...European Council Directives listed below 2004 108 EC EMC Directive ______________________________________________ This Declaration is based upon compliance of the products to the following standards EN 55022 CLASS A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PA...

Page 118: ...d below 2004 108 EC EMC Directive ______________________________________________ This Declaration is based upon compliance of the products to the following standards EN 55022 CLASS A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY...

Page 119: ...www datalogic com ...

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