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3.3  STANDBY-ACTIVE SWITCH OVER 

 
The switch over is the situation that leads to a swapping of the role that the controllers play in the 
redundant system. 
The Standby controller is responsible for the decision to switch over as a final result of the 
evaluation of the local and remote diagnostics or of parcel error count conditions. 
 
This is how the switch over takes place: 
 
1.  The Standby controller notifies to the active controller the need to switch over. The notification 

is sent over serial line and, alternatively over the Lonworks. 

 
2. The Active controller sets its internal redundancy role to Standby, responds with an 

acknowledge, issues an alarm of occurred switch over and restarts. 

 
3.  The Standby controller sets its internal redundancy role to Active and resynchronizes the 

scanner network. 

 
4.  No requests are sent by the Standby controller to the scanners. The new initialization will 

inform the scanners about which controller is active and where it has to take the encoder signal 
from. 

 
 

3.3.1  Validation of the Diagnostic Information 

 
The validation of the role of the active controller is cyclically performed by the Standby controller, 
based on the local and remote presence sensor and encoder diagnostics comparison. A failure in 
the validation procedure leads to the switch over. 
 
Because of the difficulty of determining in a simple way the conditions of “best encoder value” and 
“best presence sensor value”, the validation implemented at this stage of the project takes into 
account the following diagnostic events: 
 

Diagnostic 
Error Number 

Meaning 

[130] 

Encoder Failure Timeout: no encoder signal for more than the programmed 
timeout. 

[131] 

Presence Sensor Failure: presence sensor failure  

[132] 

No Phase Timeout: no reading phase for more than the programmed timeout. 

[135] 

Encoder Failure: no encoder signal after two consecutive presence sensor events.

 
Using the above data allows the detection of the failure of the resources and, based on this 
information it is possible to state the following: 
 

• 

The Standby controller is able to validate the active controller’s presence sensor if the errors 
131 and 132 are not present 

• 

The Standby controller is able to validate the active controller’s encoder if the errors 130 and 
135 are not present 

 

Summary of Contents for Controller SC6000

Page 1: ...REDS Redundancy System INSTALLATION MANUAL...

Page 2: ...ements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of th...

Page 3: ...Master Working Controller REDS configuration 13 2 7 2 Master Protecting Controller REDS configuration 14 3 REDS REDUNDANCY SYSTEMS 15 3 1 Diagnostic Procedures 15 3 1 1 Startup 15 3 1 2 Runtime 15 3...

Page 4: ...ack The scanner network is fully managed by the Active controller At initialization time the scanners are informed about which controller they have to communicated with Both the controllers distribute...

Page 5: ...he scanners use the active controller s encoder signal No presence sensor signal is used by the scanners only PackTrack mode is supported 1 3 4 Redundancy Cable A dedicated cable Lonworks Serial is us...

Page 6: ...C6003 LONWORKS ENCODER CAB 810x PS PS Aux BTK8100 CAB 810X CAB 810x CAB 810x DS8100A DS8100A DX8200A DX8200A CAB PWO 03 Redundancy to Host ETHERNET VAC INPUT SC6000 CAB SC6013 Power Net PWO Extended I...

Page 7: ...T SYSTEM INSTALLATION 1 Install the two SC6000 PWO groups each with its own Encoder and PS using the cables and accessories listed in the parts table standard hardware configuration See the relative p...

Page 8: ...Mask appears on the SC6000 display Perform the DARP procedure as described in the SC6000 Reference Manual 8 Power down the system Disconnect the Working Controller from the PWO and connect the Protec...

Page 9: ...se the PS Line parameters and the Pack Track origin XYZ 0 are equal for both SC6000 In this case it is not possible to detect lower packs with both photocells because they are at different height one...

Page 10: ...at the same time so some precautions must be taken The Encoders must be mounted on the same belt The Encoders switch setting and wheels dimension must be the same Make sure that both Encoders wheels...

Page 11: ...t will be achieved if the scanners in question read as much as possible over the entire reading area A possible solution to fulfill this is to connect scanners alternatively 2 6 1 T Label station Sc8...

Page 12: ...g Protecting 110 220 Vac CAB SC6003 CAB SC6013 Host Encoder 1 Presence sensor 1 CAB 810x CAB 810x CAB 810x CAB 810x BTK 8100 110 220 Vac Presence sensor 2 Sc1 Sc3 Sc5 Sc7 Sc2 Sc4 Sc6 Sc8 CAB 810x BTK...

Page 13: ...must be on the same sub net 5 Data Communication settings Built in Ethernet Line Parameters IP_netmask insert the IP netmask 6 If it is necessary set parameter Data Communication settings Built in Eth...

Page 14: ...are very important in order to avoid Glitch and packs too short or too near not realistic as you can see in the picture below 200 mm Glitch or pack too short 15 Send the configuration to the Working C...

Page 15: ...us of each controller at the moment of the role negotiation startup initialization runtime If the controllers are rebooted the role negotiation algorithm has no memory about the role each controller p...

Page 16: ...g REDUNDANCY ROLE is set to Active by default When TOPOLOGY ROLE is set to Protecting REDUNDANCY ROLE is set Standby by default 3 2 2 IP Addresses The companion controllers have different IP address v...

Page 17: ...iagnostic Information The validation of the role of the active controller is cyclically performed by the Standby controller based on the local and remote presence sensor and encoder diagnostics compar...

Page 18: ...related to the presence sensor or the encoder The two conditions are however registered with their specific error numbers in the debug log as cause for the switch over For either condition Sentinel s...

Page 19: ...er keeping the communications with the active controller In this case the reserved redundancy digital output can be used to determine which controller is playing the active role If the Ethernet port i...

Page 20: ...controller is replaced with the diagnostics of both the controllers 4 inputs Active 4 inputs Standby Topology Redundancy Role Master Alone Master Working Master Protecting Topology Role Explicitly co...

Page 21: ...eve set as Default Mode 0 Data Communication Setting Built in Ethernet LineParameters IP address Active IP address Active SC6000 IP address Standby IP address Standby SC6000 Data Communication Setting...

Page 22: ...ation to the Master Active or Stand by is not available 143 Power Failure a power drop has occurred in the PWO power supply 145 Presence Sensor Failure a presence sensor warning has occurred only on t...

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