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M

M

AINTENANCE

AINTENANCE

 

 

P

P

ERIODIC

ERIODIC

 

 

C

C

LEANING

LEANING

  

   

1 TON, SEASONAL OR BI-SEASONAL  

 

The #1 reason for a service call or unit failing is:  

FAILURE TO DO SIMPLE PERIODIC MAINTENANCE.

 

 

With proper cleaning and the use of quality pellets, your 

Glow Boy Series  appliance

 requires very little    

maintenance.  However, 

the following periodic maintenance is strongly recommended

 

 

 

NEVER perform any inspections, cleaning, maintenance or service on a HOT STOVE. 

 

ASH CATCH:  

Open the front door to expose the ash catch area, on the left and right of the burn pot area.   

Dispose ashes into a metal container with a tight fitting lid.  The closed container of ashes should be placed on a  
Non-combustible floor or on the ground, well away from all combustible materials, pending final disposal.  

 

ASH TRAP:

  [COLD STOVE ONLY]

 Remove the back plate from the back of the firewall, by removing the 3 

1/4” hex screws. This will expose the 2ash trap. Fly ash may be removed by vacuuming inside the trap area. It 
 is also good to use a brush (bottle cleaner) to reach up and down to scrape the build up off  the metal areas. 

 
 

 
 
 
 
 
 
 
 

 

BURN POT:

  

This is the “pot” where the pellets are burned in the grate.  When removing your grate for    

cleaning, check the burn pot area for ash build up.  Some ash will fall through the grate holes and build up under 
the grate.  This needs to be cleaned out to prevent lack of air flow through the burn grate. DO NOT push the ash 
to the back of the opening, as this not an ash trap and will effect or block off  the air flow to the grate. 

  

 

DOOR GASKET:

  Inspect the main door gasket periodically.  The main door may be removed to have 

frayed, broken or compacted gaskets replaced. 

 

EXHAUST VENTING: 
T

he by products of combustion contain small particles of fly ash. Fly ash will collect 

in the exhaust venting  system and restrict the flow of flue gases. Incomplete    
combustion, (such as during startup) shutdown or  incorrect operation of the room 
heater will lead to some sort of soot formation which will collect in the exhaust   
system. Because of this it is important that the exhaust system be 

inspected and 

cleaned at least once a year to determine if cleaning is needed. It is a good 
practice to inspect after every 1–2 tons of pellet fuel burning.   

 

Check the clean out tees (4) and elbows (7) in the exhaust system periodically to 
determine the cleaning schedule.  To remove dust from the vent pipe, tap lightly on 
the pipe to dislodge any loose ash.  Open the bottom of the “T” (4) to dump the 
ash, then vacuum as much of the ash out of the vent pipe as possible.  

 

3 or 4-inch diameter chimney brushes are available for chimney cleaning.  

 

If the exhaust system has a screen (8) on it, frequently clean the screen. A plugged screen will shut off combus-
tion air and cause a fire to die or burn poorly. 

 

WARNING: Whenever any portion of the pellet venting is disconnected, the joints must be sealed, gas 

tight with High Heat RTV silicone sealant. 

WARNING:  

Unplug your stove's electrical cord prior to opening the sides of the stove or opening the  

                     exhaust system for any inspection, cleaning, maintenance or service work.   

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Glow Boy  Home & Shop Heater

               www.glowboystoves.com               31 

 

Burn Pot Area

Air Intake Area

2 x 

 found behind

                the rear cover plate.

ASH TRAPS

Summary of Contents for Home Heater HGBH1

Page 1: ...OR EVEN DEATH Installation shall conform to CAN CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment in Canada and NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appli...

Page 2: ...greatly from company to company from load to load and occasionally from bag to bag 4 Be extra 5 Remember that most operational dilemmas with a pellet stove are usually traced back to Improper installa...

Page 3: ...YPE 10 HOPPER CLEAN OUT CHUTE 37 SAFETY PRECAUTIONS LIMITED WARRANTY 38 DETERMING SIZE DISTANCE 11 SERVICE MAINTENANCE LOG 39 TERMINATION 12 PLANNING OUTSIDE AIR 13 APPLIANCE PLACEMENT 14 FLOOR PROTEC...

Page 4: ...pliance Keep all such liquids well away from the appliance while it is in use This heater must be connected to a standard 115 V 60 Hz 3 prong grounded electrical outlet in accor dance with local build...

Page 5: ...in a metal container with a tight lid and placed on a non combustible surface or on the ground well away from all combustible materials pending final disposal The exhaust system should be checked twic...

Page 6: ...stove along with gases into the atmosphere Your stove s heat output can be adjusted from setting 1 4 through the FEED RATE touch pad to vary your heat output from Low to High The room air fan can be...

Page 7: ...Your pellet appliance has a high temperature limit switch installed If the temperature at the back of the firebox reaches approximately 250 F the switch will shut off the electricity going to the Vac...

Page 8: ...pply ex ceeding 35 1 by ratio are exempt from EPA regulations PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE Heating capacity will vary depending on floor plan layout of your home degree of insulation an...

Page 9: ...hand for warranty COMPLETE THIS CHECK LIST WHILE INSTALLING YOUR MULT FUEL APPLIANCE _____ Carefully read the ENTIRE installation section first Twice is better _____ Read the Installing Freestanding I...

Page 10: ...al runs These Tee s are to assist in periodically cleaning the vent Single or Double clean out tees may be used The exhaust system must be installed so the entire system can be cleaned without disasse...

Page 11: ...uivalent and the Altitude above sea level NOTE In some cases it may be necessary to contact Dansons Customer Service personal to determine acceptable venting configurations and altitude adjustments 1...

Page 12: ...Minimum 1 clearance above any door or window that opens C Minimum 3 clearance from any adjacent building D Minimum 7 clearance above any grade when adjacent to public walkways E Minimum 2 clearance ab...

Page 13: ...t 1 foot away from the exhaust system termination When outside air is taken from an existing chimney the exhaust system must not terminate in the same chimney The outside air pipe on your stove is 2 O...

Page 14: ...on Alcove Installation Stove and floor protection must be installed on a level secure floor NOTE It is important for your appliance to be level Leveling should occur below the floor protection pad The...

Page 15: ...epth depending on the brand of PL vent used Before placing the stove connect the Tee and measure off the 3 clearance ALCOVE INSTALLATION Minimum clearances to combustibles Figure 14 15 2 inch from bac...

Page 16: ...s Flashlight Wire stripper and wire cutter Hammer Bubble Level Utility knife Adjustable pliers 6 to 8 inches Small hand broom and dustpan Furniture and Floor Protection Supplies Caulking tube of RTV H...

Page 17: ...nuts supplied and secure tightly 6 Place a bead of RTV silicone around the end collar of the Quick Connect of your stove s exhaust C Firmly push the PL vent pipe adaptor J into the bead of RTV silico...

Page 18: ...t outside air source with a inch screen over the inlet Figure 26 B C D For transportation all chimney vent above the mobile home must be removed Chimney PL Vent must be 3 or 4 PL Vent and must extend...

Page 19: ...case of power failure Follow the same basic steps in locating your appliance attaching the exhaust system and outside air intake to your stove as the previous examples 1 2 3 4 5 6 7 8 Main Floor Vert...

Page 20: ...lf Tapping Screws x 27 7 6 24 8 PL Clean Out Tee Cap PL Length of Pipe PL 90D Elbow PL Wall Thimble 10 11 12 1 2 3 4 5 Cleanout Door 9 10 11 Main Floor Class A Tie In 1 Pipe Adapter Clean Out Tee Cap...

Page 21: ...ver FINE TUNNING YOUR STOVE later in this manual OPENING AND CLOSING THE MAIN DOOR Open the stove door by rotating the handle COUNTER CLOCKWISE toward the TOP of the stove until the handle is about th...

Page 22: ...mal operating temperatures your stove will continue to run If the fire does not light and or burn properly the electricity to your stove s components will be shut off at the end of 15 minutes The FAN...

Page 23: ...4 Lights Feed Rates 3 4 Feed Rates 1 4 Only be concerned with the lights All others do not effect the mode selection process FEED RATE NOTE The Starting Point of the cycle depends on what mode the con...

Page 24: ...t 1 cycle When the temperature in the room drops to the level set at the thermostat the stove will again cycle to the HIGH 2 3 or 4 preselected set ting For optimum heat transfer the FAN setting shoul...

Page 25: ...e stove off Feed Rates 1 2 U UNDERSTANDING NDERSTANDING T THE HE C CONTROL ONTROL HI MED LOW FAN SPEED OFF FAN SPEED AUGER CYCLE Glow Boy Home Shop Heater www glowboystoves com 25 FINE TUNE ADJUSTMENT...

Page 26: ...D RATE or START touch pad The COMBUSTION FAN exhaust will start and operate at full speed for 60 seconds then adjust downward to match feed rate 1 The CONVECTION FAN heating will start and the LED wil...

Page 27: ...LET DAMPER This will have to be set as the factory can not send the units out with the damper pre set This is done to accommodate a wide range of installations elevations and fuel type and quality Sli...

Page 28: ...put and visa versa Pellet feed rate at the same fuel settings may vary greatly from brand to brand and may vary somewhat from batch to batch within the same brand FINES FINES in pellets are pieces of...

Page 29: ...ext heating season unless properly stored If you do decide to carry it over make sure to check the corn for proper moisture content FACTORS EFFECTING FEED RATES Generally the smaller and cleaner free...

Page 30: ...rn Pot as well BURN POT A COLD STOVE ONLY Remove the burn grate Clean out the burn pot area of all debris CAUTION When replacing the grate make sure it fits properly in the burn pot WINDOW CLEANING CO...

Page 31: ...the grate DOOR GASKET Inspect the main door gasket periodically The main door may be removed to have frayed broken or compacted gaskets replaced EXHAUST VENTING The by products of combustion contain s...

Page 32: ...gar and water solution along with a rag Oven cleaner and window cleaners will leave a film on the glass that will attract smoke and creosote like a magnet Should a build up of creosote or carbon accum...

Page 33: ...BLEM CAUSE SOLUTION Stove Will Not Start 1 No electrical power Ensure the stove is plugged in to a 120VAC electrical outlet and a Surge Protection unit Check outlet for electrical power and proper vol...

Page 34: ...Remove all ash and clinkers Ensure air holes are free of debris or build up 3 Igniter is not glowing Remove burn grate close door and re start the appliance If the igniter does not glow red inside the...

Page 35: ...or smoke smell spillage 1 Exhaust System Hi Heat RTV silicone all joints even manufactured Ensure venting is gas tight Inspect exhaust fan and gasket area ensure a tight fit Proper maintenance and cl...

Page 36: ...aft Assembly KS5080 1240 Burn Grate Super Grate KS5020 1040 Combustion Fan w gasket KS5020 1070 Convection Fan w gasket KS5040 1090 Control Board AcuTron 2 Door Assembly black Door Assembly brass trim...

Page 37: ...o the inside of the appliance remove the hex screws from the LEFT HAND SIDE PANEL looking from the front of the heater These are located on the back left hand side corner of the appliance Remove the p...

Page 38: ...Burning other than quality wood pellets may void the warranty The warranty does not cover damage or breakage due to misuse improper handling or modifications The limited warranty registration card mu...

Page 39: ...NE PURCHASE DATE INSTALL DATE INSTALLED BY STOVE MODEL SERIAL NUMBER WAS UNIT PRE BURNED SPECIAL COMMENTS SERVICE DATE TECHNICIAN DESCRIPTION OF WORK DONE S SERVICE ERVICE M MAINTENANCE AINTENANCE L L...

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