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DJ Series of Rolling Jacks 

25

 

P/N 5900258 — Rev. A — October 2020 

DJ-4500 Adapter Kit 

The Specialty Adapter Kit is a four-piece kit that increases the capabilities of the DJ-4500 Rolling Jack 

by providing sliding adapters that mount on the main center tube. 

Note

This Adapter Kit 

only works with the DJ-4500

 Rolling Jack; it cannot be used with 

other models. 

The Adapter Kit includes: 

 

Two low-profile sliding rubber contact pads 

 

Two sliding receivers that accommodate the standard DJ-4500 Lift Pads or stackable adapters 

 

This image shows how to slide the adapters into place. You can adjust the positions of the adapters 
so that the Lift Pads make contact with the appropriate lifting points for the Vehicle you are lifting. 

 

Visit 

the website page for the Adapter Kit

 for more information. 

 

 

Summary of Contents for DJ Series

Page 1: ...R Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other o...

Page 2: ...nty for full warranty details Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maint...

Page 3: ...condition To protect yourself do not sign the bill of lading until after you have inspected the shipment If any of the items listed on the bill of lading are missing or are damaged do not accept the s...

Page 4: ...talled and adjusted Make sure all operators read and understand this Installation and Operation Manual Keep the manual near the device at all times Make a visual inspection of the product before using...

Page 5: ...product or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your product b...

Page 6: ...f its Safety Locks so it can be lowered Adjustable Arms Slide in and out so you can precisely position the Lift Pads on the axles of the Vehicles you are lifting Lift Pads Position them under the axle...

Page 7: ...DJ Series of Rolling Jacks 7 P N 5900258 Rev A October 2020 Not necessarily to scale Some components exaggerated for clarity...

Page 8: ...e shorter wheelbase Vehicles are closer to the middle of the Runways where there is less strength Consequently the rated capacity of the Lift is less with these shorter wheelbase Vehicles on the Runwa...

Page 9: ...talling using maintaining or repairing the Rolling Jack leather gloves steel toed work boots eye protection back belts and hearing protection are mandatory Tools You may need some or all of the follow...

Page 10: ...mbly 1 Raise the Rolling Jack off the ground by at least 3 in 76 mm then remove the two Bolts Washers and Nuts in the middle of each Roller Assembly 2 Orient a Roller Assembly over the Extendable Base...

Page 11: ...certain locations on the Lift This is because the strength of the Lift is less in the middle so raising a Vehicle in the middle could permanently damage the Lift s Runways CAUTION Using Rolling Jacks...

Page 12: ...moving the Rolling Jack could force it off the Utility Rail increasing the chances it could fall and be damaged or cause injury Orienting the Pump on the Lift You need to orient each Rolling Jack suc...

Page 13: ...above the Utility Rail Lip Side view Not to scale Not all components shown Shows Lip Roller over Utility Rail Lip 4 Verify all four Rollers are over the correct locations then lower the Rolling Jack o...

Page 14: ...kets there is a possibility the Rolling Jack could fall off the Lift causing damage or injury 10 Install the Safety Brackets on the other three Rollers of the Rolling Jack 11 If you are installing two...

Page 15: ...n or maintenance release the pressure currently in the system by pressing and holding the Release End of the Pump then disconnect the Pump from its air pressure at the Air Intake Valve To set up your...

Page 16: ...insert a dipstick or piece of plastic into the tank until it hits the bottom 2 Remove the dipstick or piece of plastic and measure the amount of fluid the fluid level should be 3 3 to 3 5 inches deep...

Page 17: ...olling Jack WARNING Only leave your Rolling Jack on a Safety Lock or fully lowered 4 To lower the Rolling Jack press the PUMP end of the pedal to get it up off the Safety Lock Pin pull up on the Safet...

Page 18: ...ng Jack check to make sure the Rollers are sitting correctly on the Utility Rail Lip WARNING Use care when using your Rolling Jack If it falls when the Lift is raised it can damage the Jack the ground...

Page 19: ...way then set the parking brake on the Vehicle and use a wheel chock to hold the Vehicle in position 3 Verify nothing is in Utility Rail Channels that could obstruct the movement of the Rolling Jack 4...

Page 20: ...gages on the Safety Lock it will stop moving down To lower a Vehicle 1 Check the area to make sure everyone and everything is clear of the Lift and surrounding area Pay careful attention to overhead c...

Page 21: ...for reduced rated capacity for Vehicles with shorter Wheelbases Lift Pads must always be used make sure they are correctly positioned under the axle of the Vehicle you are raising Do not raise a load...

Page 22: ...d with Dannmar parts Weekly Lubricate all rollers with general purpose oil or WD 40 Weekly Check all Hose connections bolts and pins to make sure they are properly mounted Weekly Lubricate the Safety...

Page 23: ...Jack does not lift load Make sure load is not too heavy Make sure Rolling Jack is getting appropriate air pressure from the air supply Make sure the Air Operated Hydraulic Pump has sufficient Hydraul...

Page 24: ...ir Line Kit An Air Line Kit lets you easily route the customer provided air source to the Rolling Jacks on your Dannmar Four Post Lift One AK 14 Air Line Kit gives you the infrastructure for two Rolli...

Page 25: ...the DJ 4500 Rolling Jack it cannot be used with other models The Adapter Kit includes Two low profile sliding rubber contact pads Two sliding receivers that accommodate the standard DJ 4500 Lift Pads...

Page 26: ...DJ Series of Rolling Jacks 26 P N 5900258 Rev A October 2020 Labels...

Page 27: ...DJ Series of Rolling Jacks 27 P N 5900258 Rev A October 2020...

Page 28: ...DJ Series of Rolling Jacks 28 P N 5900258 Rev A October 2020 Parts Sheets...

Page 29: ...DJ Series of Rolling Jacks 29 P N 5900258 Rev A October 2020...

Page 30: ...DJ Series of Rolling Jacks 30 P N 5900258 Rev A October 2020...

Page 31: ...DJ Series of Rolling Jacks 31 P N 5900258 Rev A October 2020...

Page 32: ...efore making your most recent Lift purchase but did you know the ALI Store www autolift org ali store offers a wide variety of professional easy to use and reasonably priced training and safety materi...

Page 33: ...DJ Series of Rolling Jacks 33 P N 5900258 Rev A October 2020 Maintenance Log...

Page 34: ...DJ Series of Rolling Jacks 34 P N 5900258 Rev A October 2020 Maintenance Log...

Page 35: ...DJ Series of Rolling Jacks 35 P N 5900258 Rev A October 2020 Maintenance Log...

Page 36: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2020 BendPak Inc All rights reserved dannmar com...

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