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55 

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USER MANUAL

10.2

Verify the return to operational condition

Once corrective maintenance has taken place, verify that the control valve is working
properly by following the steps below.

Procedure

1. Inspect all bolts used to secure the control valve in-line to ensure that proper

mounting procedures have been followed and that flange connections are leak-
free.

2. Evaluate the system setup to ensure that all components are in the correct

operating sequence.

3. Evaluate the system setup to ensure that all components are in the correct

sequence for accurate product measurement. Some components are isolation
valves, strainers, flow straighteners, turbine meters, downstream sections, etc.

Corrective maintenance

User manual

November 2020

P/N 3-9008-553

64

 Daniel Series 700 Control Valve

Summary of Contents for 700

Page 1: ...NOVEMBER 2020 DANIEL CONTROL VALVES USER MANUAL MODEL 700 NPS 2 THROUGH 16 CLASS 150 600 Decades Proven Field Chosen...

Page 2: ...er 3 Control valve handling 27 3 1 Receive the control valve 27 3 2 Store the control valve 27 Chapter 4 Prepare the control valve for use 29 4 1 Lifting conditions 29 4 2 Lifting requirements for per...

Page 3: ...anical assembly 53 9 5 Planned maintenance tasks 62 Chapter 10 Corrective maintenance 63 10 1 Control valve troubleshooting 63 10 2 Verify the return to operational condition 64 Chapter 11 Spare parts...

Page 4: ...4 www Daniel com MODEL 700 CONTROL VALVE Part I Plan User manual Plan P N 3 9008 553 November 2020 User manual 5...

Page 5: ...avoided NOTICE Data loss property damage hardware damage or software damage can occur if a situation is not avoided There is no credible risk of physical injury Physical access NOTICE Unauthorized pe...

Page 6: ...fire retardant trousers or full length fire retardant coveralls Additional PPE may be required depending on facility requirements and MSDS requirements if applicable Failure to comply may result in p...

Page 7: ...o liability whatsoever for any such work Consult Daniel for more details on both training and certification Warranty restrictions Visually inspect all components for shipping damage If shipping damage...

Page 8: ...TG 44 for specific applications 1 6 3 Operation overview of the control valve The basic valve operates on a balanced piston principle spring biased loaded Refer to Figure 1 1 The term balanced piston...

Page 9: ...to Z port P2 The pressure on the bottom of the piston P1 is greater than the pressure at P3 plus spring force The valve will not open unless the pressure drop across the valve P1 minus P2 is slightly...

Page 10: ...3 the valve is partially open Y port P3 is open to Z port P2 but is being restricted by the control pilot The pilot control is a variable orifice that regulates the pressure at Y port P3 by controllin...

Page 11: ...MANUAL Figure 1 3 Pilot in partially open position A Needle valve strainer B Manual pilot control C Inlet pressure D Outlet pressure E Controlled pressure User manual Introduction P N 3 9008 553 Novem...

Page 12: ...ICE Item numbers are not meant to be consecutively numbered Table 1 1 Part description for Model 700 Control Valve NPS 2 12 Item number Description Quantity 1 Cylinder 1 2 O ring 1 3 Seat ring 1 4 Pis...

Page 13: ...agnet 2 20 Retaining ring 1 21 Indicator adapter 1 22 Cap plug 1 23 Ring magnet 1 24 Indicator housing 1 25 Indicator top 1 26 Screw 1 27 Bal seal 2 28 Piston seal retainer 2 29 External retaining rin...

Page 14: ...on for Model 700 Control Valve NPS 2 12 continued Item number Description Quantity 48 Cap plug 1 50 Set Screw 1 A Cylinder assembly class 150 and 300 Cylinder assembly class 600 Introduction User manu...

Page 15: ...n for an NPS 16 inch Control Valve Table 1 2 Part description for Model 700 Control Valve NPS 16 Item number Description Quantity 1 Cylinder 1 2 O ring 1 3 Seat ring 1 4 Piston 1 5 O ring 1 User manua...

Page 16: ...Pipe plug 2 38 Cap plug 1 39 O ring 8 43 Upper bearing 1 44 Indicator guard 1 45 Screw 2 46 Washer 2 47 Indicator adapter 1 55 Indicator Ext guard 1 56 Screw 4 57 Washer 4 58 Piston plug 1 59 Screw 3...

Page 17: ...ne toluene xylenes cumene olefins pyrolysis gasoline Natural gas liquids Viscosity limits on valves and valves with pilots Maximum valve viscosity is 8800 Cst Maximum viscosity for valves with pilots...

Page 18: ...Working Pressure Materials of construction Main valve body Steel ASTM A352 Gr LCC Main valve cylinder NPS 2 4 Stainless steel NPS 6 and larger Nickel coated steel Main valve piston Stainless steel st...

Page 19: ...ting pressures Service process temperature and ambient site temperatures Chemical composition and toxicity of fluid in operating conditions Traffic wind and earthquake at loading site Adverse force or...

Page 20: ...ure that pressure retaining components are free from corrosion and erosion The valve is not designed with corrosion allowance Inspect the valve s metal parts periodically for corrosion and erosion and...

Page 21: ...type The mechanical connections for a Series 700 control valve NPS 2 to 16 are standard class 150 300 and 600 ANSI R F flanges which are available only in carbon steel Other types of flange connectio...

Page 22: ...he cylinder head at the top Figure 2 1 Valve orientation WARNING EQUIPMENT HAZARD Never use this equipment for any purpose other than its intended use Failure to comply may result in death serious per...

Page 23: ...Kg Cubic feet Cubic meters Cubic feet Cubic meters 2 55 25 60 27 100 45 1 66 0 047 1 79 0 051 3 95 43 105 48 150 68 2 36 0 067 2 5 0 071 4 115 52 140 64 205 93 2 51 0 071 3 13 0 089 6 210 95 250 113...

Page 24: ...13 1 8 333 14 356 10 3 8 264 11 1 4 286 4 13 330 14 1 2 368 17 432 10 7 8 276 11 1 2 292 6 17 432 17 7 8 454 22 559 13 3 8 340 13 5 8 346 8 22 1 4 565 23 1 4 590 26 660 17 1 4 438 17 3 4 451 10 26 1 2...

Page 25: ...at the customer facility Procedure 1 Remove the control valve from the shipping container 2 Inspect the control valve for damage 3 See Installation procedure 3 2 Store the control valve 3 2 1 Rust in...

Page 26: ...he original packaging The storage temperature limits are 68 F to140 F 20 C to 60 C Shelf life for elastomers Inspect O rings for wear or damage during disassembly of the cover and right before assembl...

Page 27: ...t insert the forks of a forklift into the bore when moving the control valve Inserting the forks may cause the meter to become unstable resulting in serious injury or equipment damage Table 4 1 Liftin...

Page 28: ...e safe practices of rigging and lifting should lift valves Prior to use visually inspect the slings for any signs of abrasion or other damage Refer to the sling manufacturer for inspection procedures...

Page 29: ...the sling to prevent contact Failure to comply may cause equipment damage Never apply shock loads to the valve Always lift the control valve gradually If shock loading occurs inspect the slings per ma...

Page 30: ...and position of the control valve Flow direction NOTICE Comply with local government regulations and company requirements NOTICE Flush lines to remove welding bead pipe scale etc NOTICE Install the va...

Page 31: ...4 3 2 Piping recommendations The design of the control valve has not been assessed for the effects of traffic wind or earthquake loading Important Ensure that piping or other attachments connected to...

Page 32: ...32 www Daniel com MODEL 700 CONTROL VALVE Part II Install User manual Install P N 3 9008 553 November 2020 User manual 35...

Page 33: ...5 Installation prerequisites 5 1 Pre start checks Ensure that the pipeline is completely free of all foreign material before installing the valve User manual Installation prerequisites P N 3 9008 553...

Page 34: ...unless maintenance is required CAUTION SURFACE TEMPERATURE HAZARD The control valve body and piping may be extremely hot or cold Wear personal protective equipment appropriate to the situation when wo...

Page 35: ...ounting procedures have been followed and that flange connections are leak free 2 Evaluate the system setup to ensure that all components are in the correct operating sequence 3 Evaluate the system se...

Page 36: ...36 www Daniel com MODEL 700 CONTROL VALVE Part III Operate User manual Operate P N 3 9008 553 November 2020 User manual 43...

Page 37: ...the pressure differential safety device use to eliminate excessive pressures caused by thermal expansion Block or isolation valve for X Y Z ports Manual override Device used to by pass the pilot modul...

Page 38: ...e the valve Disassembly of this cylinder assembly is different from previous Daniel control valves and requires strict adherence to the procedures outlined in this manual Failure to read and comply wi...

Page 39: ...39 www Daniel com USER MANUAL Part IV Maintain User manual Maintain P N 3 9008 553 November 2020 User manual 47...

Page 40: ...e field setup 9 2 Tools required for mechanical components Flange installation tools Follow all best practice procedures when installing or removing flanges Control valve components The control valve...

Page 41: ...in an arbor press to immobilize the cylinder head This is to prevent sudden spring pressure from being released and causing injury or damage CAUTION SPRING PRESSURE HAZARD Follow the instructions in...

Page 42: ...16 in valve does NOT disassemble as a complete assembly The first step is to remove the cylinder head from the valve body Prerequisites The construction of the NPS 16 valve cylinder assembly is diffe...

Page 43: ...or damage to the equipment Figure 9 2 Model 700 Control Valve jack screws and spring 3 Product remains in the valve below the cylinder head in the piston Place a drip pan below the valve before starti...

Page 44: ...y components fasteners gaskets sealing surface conditions Fastener lubrication and coatings It is impossible for Daniel personnel to know all the variable conditions some listed above that your valve...

Page 45: ...38 31 42 7 16 14 27 36 30 41 7 16 14 35 48 39 54 1 2 13 41 55 45 61 1 2 13 53 72 59 80 5 8 11 79 107 88 119 5 8 11 103 140 115 156 3 4 10 137 186 153 207 3 4 10 180 244 200 271 7 8 9 218 296 243 329 7...

Page 46: ...ing patterns A 2 in 150 300 3 8 in Studs 2 in 600 7 8 in Studs 3 in 150 300 7 16 in Studs B 3 in 600 7 8 in Studs 4 in 600 5 8 in Studs 6 in 150 300 in Studs 6 in 600 in Studs C 4 in 150 300 7 16 in S...

Page 47: ...om USER MANUAL A 8 in 150 300 in Studs B 8 in 600 7 8 in Studs 10 in 150 300 7 8 in Studs 12 in 150 300 1 1 8 in Studs Planned maintenance User manual November 2020 P N 3 9008 553 56 Daniel Series 700...

Page 48: ...48 www Daniel com MODEL 700 CONTROL VALVE A 10 in 600 1 in Studs 12 in 600 1 1 8 in Studs User manual Planned maintenance P N 3 9008 553 November 2020 User manual 57...

Page 49: ...ricant 2 Insert the O ring into the groove inside the bottom of the cylinder This will require some effort 3 Insert the seat ring into the cylinder placing it on top of the O ring 4 Using the piston a...

Page 50: ...r press 15 Place the O rings into the grooves in the outside of the cylinder 16 Holding the cylinder assembly by the cylinder head place the cylinder assembly into the valve body aligning the holes in...

Page 51: ...de edge of the bottom seal in the deep recess of the piston body below the seal s resting position and carefully pull seal into position Adjust cup seal position into its proper location Ensure that t...

Page 52: ...ing and or valve accessories to their original position 9 4 4 Cylinder reassembly NPS 16 valve only Procedure 1 Reinstall seat O ring and seal ring and tighten 24 bolts Important Lightly coat the O ri...

Page 53: ...replacement Visual inspection of the O rings is recommended once a year and replacement of the O rings is recommended at least once every five years Follow internal procedures for part replacement Do...

Page 54: ...nd strainer located in line Clogged strainer Clean strainer Swollen O rings Disassemble valve and replace O rings Check compatibility of O rings with product Valve opens too slowly Valve inlet pressur...

Page 55: ...nting procedures have been followed and that flange connections are leak free 2 Evaluate the system setup to ensure that all components are in the correct operating sequence 3 Evaluate the system setu...

Page 56: ...rts Order spare parts Contact Daniel Flow services for Daniel products and provide the following information when ordering parts Daniel control valve serial number Part description Quantity User manua...

Page 57: ...uids to leak resulting in death or serious injury Procedure 1 Ensure that the valve is free of contaminants 2 Drain the valve of liquids 3 Clean the valve components 4 Label all parts or place parts i...

Page 58: ...o engineer and offer superior products that are trusted to provide the most reliable and accurate measurements in the global oil and gas industry Contact Us Email Sales Daniel com Phone 1 346 509 3700...

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