Danfoss VLT Instruction Manual Download Page 28

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4.1.7 AC line input connections for B1, B2 and B3

Figure 4.8: How to connect to line power and grounding for
B1 and B2

Figure 4.9: How to connect to line power and grounding for
B3 without RFI.

Figure 4.10: How to connect to line power and grounding
for B3 with RFI.

NOTE!

With single phase B1 use L1 and L2 terminals.

NOTE!

For correct cable dimensions, please see the section General Specifications at the back of this manual.

4 Electrical installation

VLT

HVAC Drive Instruction Manual

4-10

MG.11.A9.22 - VLT

is a registered Danfoss trademark

Summary of Contents for VLT

Page 1: ...ction 4 17 Brake Connection Option 4 18 Relay Connection 4 20 How to Test Motor and Direction of Rotation 4 24 Electrical Installation and Control Cables 4 27 5 How to operate the adjustable frequency...

Page 2: ...Readouts 6 76 20 FC Closed loop 6 77 21 Ext Closed loop 6 78 22 Application Functions 6 80 23 Time based Funtions 6 82 24 Application Functions 2 6 83 25 Cascade Controller 6 84 26 Analog I O Option M...

Page 3: ...ly it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations 1 1 3 Safety instructions Prior to using functions directly or indirectly i...

Page 4: ...The adjustable frequency drives also support other special applications which affect the electrical ratings of the adjustable frequency drive Special conditions that affect the electrical ratings migh...

Page 5: ...ions make it necessary to avoid an unintended start To avoid an unintended start always activate the OFF key before changing parameters Unless terminal 37 is turned off an electronic fault temporary o...

Page 6: ...130BA491 This certificate also covers FC 102 and FC 202 1 Safety VLT HVAC Drive Instruction Manual 1 4 MG 11 A9 22 VLT is a registered Danfoss trademark 1...

Page 7: ...ance to A2 level 1 1 11 Software version and approvals VLT HVAC Drive VLT HVAC Drive Software version 3 1 x This manual can be used with all VLT HVAC Drive adjustable frequency drives with software ve...

Page 8: ...1 Safety VLT HVAC Drive Instruction Manual 1 6 MG 11 A9 22 VLT is a registered Danfoss trademark 1...

Page 9: ...y Box software at www danfoss com BusinessAreas DrivesSolutions then choose PC Software Download VLT VLT HVAC Drive Drive Applications MG 11 Tx yy Instruction Manual VLT HVAC Drive BACnet MG 11 Dx yy...

Page 10: ...e type and the options with which the unit is equipped See below for details of how to read the Type code string T C Figure 2 1 This example shows an identification label NOTE Please have T C type cod...

Page 11: ...rol Panel NLCP X No Local Control Panel Coating PCB 20 X No coated PCB C Coated PCB Line power option 21 X No line power disconnect switch 1 With line power disconnect switch IP55 only See Chapter 8 f...

Page 12: ...otion Control Tool M TYPE Motor Type Dependent Nm Newton meters in lbs IM N Nominal motor current fM N Nominal motor frequency PM N Nominal motor power UM N Nominal motor voltage par Parameter PELV Pr...

Page 13: ...1 1 7 5 11 18 5 11 18 5 22 30 22 37 37 55 45 55 75 90 75 90 525 600 V 1 1 7 5 11 18 5 11 18 5 22 37 22 37 45 55 45 55 75 90 75 90 Table 3 1 Unpacking table Please note that it is recommended to have...

Page 14: ...mounting holes Figure 3 2 Top and bottom mounting holes B4 C3 C4 only Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery All measurements in...

Page 15: ...0 130 130 242 242 242 165 231 308 370 308 370 With one C option B 130 130 170 170 242 242 242 205 231 308 370 308 370 Backplate B 90 90 130 130 242 242 242 165 231 308 370 308 370 Distance between mou...

Page 16: ...e size B4 Frame size C3 Frame size C4 1 2 only available in units with brake chopper For DC link connection load sharing the connector 1 can be ordered separately Code no 130B1064 An eight pole connec...

Page 17: ...0 225 b mm 100 100 100 200 200 200 200 200 225 200 225 1 Drill holes in accordance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the adjusta...

Page 18: ...life of the adjustable frequency drive is reduced if derating for ambient temperature is not taken into account 3 2 6 Field Mounting For field mounting the IP 21 IP 4X top TYPE 1 kits or IP 54 55 uni...

Page 19: ...14 3 0 6 D1 D3 110 132 110 132 19 19 9 6 9 6 19 0 6 D2 D4 160 250 160 315 19 19 9 6 9 6 19 0 6 E1 E2 315 450 355 560 19 19 19 9 6 19 0 6 F1 F43 Table 4 1 Tightening of terminals 1 For different cable...

Page 20: ...125A1 200 240 V type gG 30K 160A1 200 240 V type gG 37K 200A1 200 240 V type aR 45K 250A1 200 240 V type aR 380 480 V 1K1 10A1 380 500 V type gG 2K2 3K0 16A1 380 500 V type gG 4K0 5K5 25A1 380 500 V...

Page 21: ...e to the adjustable frequency drive P110 P200 380 500 V type gG P250 P450 380 500 V type gR Table 4 8 Additional High Power Non UL compliance UL Compliance Adjustable frequency drive Bussmann Bussmann...

Page 22: ...V adjustable frequency drives A6KR fuses from FERRAZ SHAWMUT may substitute for A2KR for 240 V adjustable frequency drives A50X fuses from FERRAZ SHAWMUT may substitute for A25X for 240 V adjustable...

Page 23: ...wer The ground connection cable cross section must be at least 0 016 in2 10 mm2 or 2 rated line power wires terminated separately according to EN 50178 or IEC 61800 5 1 unless national regulations spe...

Page 24: ...W 37 45 kW 22 30 kW 37 45 kW 380 480 V 1 1 4 0 kW 5 5 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5 kW 22 37 kW 37 55 kW 75 90 kW 45 55 kW 75 90 kW 525 600 V 1 1 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW...

Page 25: ...igure 4 3 When mounting cables first mount and tighten ground cable The ground connection cable cross section must be at least 0 016 in2 10 mm2 or 2 rated line power wires terminated separately accord...

Page 26: ...tighten wires Figure 4 5 Finally tighten support bracket on line power wires NOTE With single phase A3 use L1 and L2 terminals 4 Electrical installation VLT HVAC Drive Instruction Manual 4 8 MG 11 A9...

Page 27: ...wer disconnect switch Note that a cable clamp is used Figure 4 7 How to connect to line power and grounding with a line power disconnect switch NOTE With single phase A5 use L1 and L2 terminals VLT HV...

Page 28: ...ing for B3 without RFI Figure 4 10 How to connect to line power and grounding for B3 with RFI NOTE With single phase B1 use L1 and L2 terminals NOTE For correct cable dimensions please see the section...

Page 29: ...ifications for correct dimensioning of motor cable cross section and length Use a shielded armored motor cable to comply with EMC emission specifications or install the cable in a metal conduit Keep t...

Page 30: ...nductor surface has to be clean oxidation must be removed and the area must be sealed by neutral acid free Vaseline grease before the conductor is connected Furthermore the terminal screw must be reti...

Page 31: ...kW 22 30 kW 37 45 kW 380 480 V 1 1 4 0 kW 5 5 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5 kW 22 37 kW 37 55 kW 75 90 kW 45 55 kW 75 90 kW 525 600 V 1 1 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5...

Page 32: ...e motor ground then place motor U V and W wires in the plug and tighten them Figure 4 17 Mount cable clamp to ensure 360 degree connection between chassis and shield ensure that the outer insulation o...

Page 33: ...tor cable is removed under the EMC clamp 4 1 14 Motor connection for B1 and B2 Figure 4 19 First terminate the motor ground then place motor U V and W wires in the terminal and tighten them Please ens...

Page 34: ...or U V and W wires in the terminal and tighten them Please ensure that the outer insulation of the motor cable is removed under the EMC clamp 4 1 16 Motor connection for C1 and C2 Figure 4 22 First te...

Page 35: ...insulation of the motor cable is removed under the EMC clamp 4 1 18 Wiring Example and Testing The following section describes how to terminate and access control wires For an explanation of the funct...

Page 36: ...e shielded armored Enclosure A B C D F A B C D F Brake resistor 81 82 Terminals R R NOTE Dynamic brake calls for extra equipment and safety considerations For further information please contact Danfos...

Page 37: ...issipation in the brake resistor by using a line switch or contactor to disconnect the line power from the adjustable frequency drive Only the adjustable frequency drive should control the contactor N...

Page 38: ...par group 5 4 Relays No 01 02 make normally open 01 03 break normally closed 04 05 make normally open 04 06 break normally closed 4 Electrical installation VLT HVAC Drive Instruction Manual 4 20 MG 1...

Page 39: ...d B2 enclosures Figure 4 33 Terminals for relay connection C1 and C2 enclosures The relay connections are shown in the cut out with relay plugs from the accessory bag fitted VLT HVAC Drive Instruction...

Page 40: ...y Figure 4 35 Terminals for relay connections for B4 Figure 4 36 Terminals for relay connections for C3 and C4 Located in the upper right corner of the adjustable frequency drive 4 Electrical installa...

Page 41: ...l 05 normal open 400 V AC Terminal 06 normal closed 240 V AC Relay 1 and relay 2 are programmed in par 5 40 Function Relay par 5 41 On Delay Relay and par 5 42 Off Delay Relay Additional relay outputs...

Page 42: ...e existing jumper between terminal 12 and 37 should not be removed for the unit to be able to run Figure 4 39 Step 3 Insert the other end in terminal 12 or 13 Note For units with the Safe Stop functio...

Page 43: ...move the cursor use the left and right arrow buttons This enables speed changes by larger increments Figure 4 44 Step 8 Press the Off button to stop the motor again Figure 4 45 Step 9 Change two moto...

Page 44: ...30BT248 Figure 4 46 Access to control terminals for A2 A3 B3 B4 C3 and C4 enclosures Remove front cover to access control terminals When replacing the front cover ensure proper fastening by applying a...

Page 45: ...nection Figure 4 48 Control terminals all enclosures 4 1 26 Electrical Installation and Control Cables Figure 4 49 Diagram showing all electrical terminals Terminal 37 present for units with safe stop...

Page 46: ...ion result in 50 60 Hz ground loops due to noise from line power supply cables If this occurs break the shield or insert a 100 nF capacitor between shield and chassis NOTE The common of digital analog...

Page 47: ...re that the adjustable frequency drive and motor are connected and that power is applied to the adjustable frequency drive NOTE Before power up ensure that connected equipment is ready for use Step 1...

Page 48: ...Input to No function 0 2 Press QUICK MENU select Q3 Function Set ups select Q3 1 General Settings select Q3 10 Adv Motor Settings and scroll down to par 1 29 Automatic Motor Adaptation AMA Automatic M...

Page 49: ...eplate data or too big difference between the motor power size and the adjustable frequency drive power size Step 4 Set speed limit and ramp time Set up the desired limits for speed and ramp time par...

Page 50: ...4 Electrical installation VLT HVAC Drive Instruction Manual 4 32 MG 11 A9 22 VLT is a registered Danfoss trademark 4...

Page 51: ...ional groups 1 Numeric display 2 Menu key and LEDs changing parameters and switching be tween display functions 3 Navigation keys and LEDs 4 Operation keys and LEDs NOTE Parameter copy is not possible...

Page 52: ...Select the desired data value and press OK Navigation Keys Back for stepping backwards Arrow keys are used for navigating between parameter groups parameters and within parameters OK is used for choos...

Page 53: ...han one adjustable frequency drive is connected to a master use parallel connections Figure 5 6 Connection example In order to avoid potential equalizing currents in the screen ground the cable screen...

Page 54: ...ommissioning adjustable frequency drives on line Saving settings for all adjustable frequency drives Replacing an adjustable frequency drive in a network Simple and accurate documentation of adjustabl...

Page 55: ...siness Area Motion Controls 5 1 6 Tips and tricks For the majority of HVAC applications the Quick Menu Quick Set up and Function Set up provide the simplest and quickest access to all the typical para...

Page 56: ...e aware that they have different impacts according to the below description Recommended initialization via par 14 22 Operation Mode 1 Select par 14 22 Operation Mode 2 Press OK 3 Select Initialization...

Page 57: ...e time as powering up the Graphical LCP GLCP 2b Press Menu while the LCP 101 Numerical Display is pow ering up 3 Release the keys after 5 s 4 The adjustable frequency drive is now programmed according...

Page 58: ...5 How to operate the adjustable frequency drive VLT HVAC Drive Instruction Manual 5 8 MG 11 A9 22 VLT is a registered Danfoss trademark 5...

Page 59: ...button 5 Press OK 6 Press OK again for Fan Functions 7 Choose Broken Belt Function by pressing OK 8 With button choose 2 Trip The adjustable frequency drive will now trip if a broken fan belt is detec...

Page 60: ...ird digit before the comma 5 Change 0 to 1 by using the button 6 Use the button to highlight the digit 2 7 Change 2 to 0 with the button 8 Press OK The new ramp down time is now set to 100 seconds It...

Page 61: ...it and par 0 03 Regional Settings depend on which region of the world the adjustable frequency drive is supplied to but can be re programmed as required par 5 40 Function Relay is an array where one m...

Page 62: ...age 2 20 Suomi Part of Language package 1 22 English US Part of Language package 1 27 Greek Part of Language package 1 28 Bras port Part of Language package 1 36 Slovenian Part of Language package 1 3...

Page 63: ...0 1000 V Enter the nominal motor voltage according to the motor nameplate data The default value corre sponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor...

Page 64: ...p up Time Range Function 10 00 s 1 00 3600 00 s Enter the ramp up time i e the acceleration time from 0 RPM to par 1 25 Motor Nominal Speed Choose a ramp up time such that the output current does not...

Page 65: ...value in par 4 53 Warning Speed High to the same value as set in par 4 13 Motor Speed High Limit RPM 4 14 Motor Speed High Limit Hz Range Function 50 60 0 Hz par 4 12 par 4 19 Hz Enter the maximum lim...

Page 66: ...low current low 14 Above current high 15 Out of speed range 16 Below speed low 17 Above speed high 18 Out of feedb range 19 Below feedback low 20 Above feedback high 21 Thermal warning 25 Reverse 26 B...

Page 67: ...161 Running reverse 165 Local ref active 166 Remote ref active 167 Start cmd active 168 Hand mode 169 Auto mode 180 Clock Fault 181 Prev Maintenance 190 No Flow 191 Dry Pump 192 End Of Curve 193 Slee...

Page 68: ...yellow LED lights 130BT111 10 Figure 6 3 Step 2 Press the Quick Menus button quick menu choices appear 130BT112 10 Figure 6 4 Step 3 Use the up down navigation keys to scroll down to Function set ups...

Page 69: ...p 7 Use the up down navigation keys to navigate between the different choices Press OK VLT HVAC Drive Instruction Manual 6 How to program the adjustable frequency drive MG 11 A9 22 VLT is a registered...

Page 70: ...r 20 04 Feedback 2 Conversion par 6 27 Terminal 54 Live Zero par 6 14 Terminal 53 Low Ref Feedb Value par 20 05 Feedback 2 Source Unit par 6 00 Live Zero Timeout Time par 6 15 Terminal 53 High Ref Fee...

Page 71: ...7 Over voltage Control par 22 83 Speed at No Flow RPM par 1 73 Flying Start par 22 84 Speed at No Flow Hz par 1 71 Start Delay par 22 85 Speed at Design Point RPM par 1 80 Function at Stop par 22 86 S...

Page 72: ...e value 1615 Frequency Motor frequency i e the output frequency from the adjustable frequency drive in percent 1616 Torque Nm Present motor load as a percentage of the rated motor torque 1617 Speed RP...

Page 73: ...pulses applied to terminal 27 in digital output mode 1670 Pulse Output 29 Hz Actual value of pulses applied to terminal 29 in digital output mode 1671 Relay Output bin View the setting of all relays...

Page 74: ...The value of the reference for extended Closed loop Controller 2 2138 Ext 2 Feedback Unit The value of the feedback signal for extended Closed loop Controller 2 2139 Ext 2 Output The value of the outp...

Page 75: ...01 Running Hours 1502 kWh Counter 1600 Control Word 1601 Reference Unit 1602 Reference 1603 Status Word 1605 Main Actual Value 1609 Custom Readout 1610 Power kW 1611 Power hp 1612 Motor voltage 1613 F...

Page 76: ...70 Pulse Output 29 Hz 1671 Relay Output bin 1672 Counter A 1673 Counter B 1675 Analog In X30 11 1676 Analog In X30 12 1677 Analog Out X30 8 mA 1680 Fieldbus CTW 1 1682 Fieldbus REF 1 1684 Comm Option...

Page 77: ...25 HS Temp PC6 9926 HS Temp PC7 9927 HS Temp PC8 0 22 Display Line 1 3 Small Option Function Select a variable for display in line 1 right position 1610 Power kW The options are the same as those list...

Page 78: ...the LCP to change a character Use the and buttons to move the cursor When a character is highlighted by the cursor this character can be changed A character can be inserted by placing the cursor betwe...

Page 79: ...Open loop Motor speed is determined by applying a speed reference or by setting desired speed when in hand mode Open loop is also used if the adjustable frequency drive is part of a closed loop contro...

Page 80: ...torque load characteristic of the motor but in addition the AEO feature will adapt the voltage exactly to the current load situation thereby reducing energy consumption and audible noise from the mot...

Page 81: ...Flying Start is enabled par 1 71 Start Delay has no function Search direction for flying start is linked to the setting in par 4 10 Motor Speed Direction Clockwise 0 Flying start search in clockwise...

Page 82: ...f adjustable frequency drive is wanted 1 Thermistor warning Activates a warning when the connected thermistor in the motor reacts in the event of motor over temperature 2 Thermistor trip Stops trips t...

Page 83: ...This parameter cannot be adjusted while the motor is running NOTE Digital inputs should be set to No operation see par 5 1 2 00 DC Hold Preheat Current Range Function 50 0 160 Enter a value for holdin...

Page 84: ...ion 0 000 Ref erenceFeed backUnit 999999 999 par 3 03 Referen ceFeedbackUnit Enter the Minimum Reference The minimum reference is the lowest value obtainable by summing all references The minimum refe...

Page 85: ...be used for the first reference signal par 3 15 Reference 1 Source par 3 16 Reference 2 Source and par 3 17 Reference 3 Source define up to three different reference signals The sum of these referenc...

Page 86: ...Operation in both a clockwise and anti clockwise direction will be allowed NOTE The setting in par 4 10 Motor Speed Direction has impact on the Flying Start in par 1 73 Flying Start 4 53 Warning Speed...

Page 87: ...a status signal on terminal 27 or 29 and on relay output 01 or 02 4 64 Semi Auto Bypass Set up Option Function 0 OFF No function 1 Enabled Starts the semi automatic bypass set up and continue with th...

Page 88: ...All Hand start 53 All Auto start 54 All DigiPot Increase 55 All DigiPot Decrease 56 All DigiPot Clear 57 All Counter A up 60 29 33 Counter A down 61 29 33 Reset Counter A 62 All Counter B up 63 29 33...

Page 89: ...External Interlock Time After applying a signal to the input the reaction described above will be delayed with the time set in par 22 00 External Interlock Delay 8 Start Select start for a start stop...

Page 90: ...all other commands will be disregarded See 24 0 Fire Mode 52 Run Permissive The input terminal for which the Run permissive has been programmed must be logic 1 before a start command can be accepted...

Page 91: ...four options 130 138 Pump1 Interlock Pump9 Interlock For the above 9 setting options par 25 10 must be set to On 1 The function will also depend on the setting in par 25 05 Fixed Lead Pump If set to...

Page 92: ...rence 20 Freeze output 21 Speed up 22 Slow 23 Set up select bit 0 24 Set up select bit 1 34 Ramp bit 0 36 Mains failure inverse 37 Fire Mode 52 Run permissive 53 Hand start 54 Auto start 55 DigiPot in...

Page 93: ...8 Run on ref no warn 9 Alarm 10 Alarm or warning 11 At torque limit 12 Out of current range 13 Below current low 14 Above current high 15 Out of speed range 16 Below speed low 17 Above speed high 18...

Page 94: ...ut E 85 SL digital output F 160 No alarm 161 Running reverse 165 Local ref active 166 Remote ref active 167 Start cmd active 168 Hand mode 169 Auto mode 180 Clock Fault 181 Prev Maintenance 190 No Flo...

Page 95: ...n set in par 6 01 Live Zero Timeout Function will be activated if the input signal on terminal 53 or 54 is below 50 of the value in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current pa...

Page 96: ...the time constant This is a first order digital low pass filter time constant for suppressing electrical noise in terminal 53 A high time constant value improves damping but also increases the time de...

Page 97: ...xample this to be used if the analog outputs are used as part of a de central I O system e g when used not as part of any adjustable frequency drive related control functions but for feeding a buildin...

Page 98: ...144 Ext Closed loop 2 4 20 mA 0 100 145 Ext Closed loop 3 4 20 mA 0 100 NOTE Values for setting the minimum reference is found in open loop par 3 02 Minimum Reference and for closed loop par 20 13 Min...

Page 99: ...ues 100 by using a formula as follows 20 mA desired maximum current 100 i e 10mA 20 mA 10 mA 100 200 EXAMPLE 1 Variable value OUTPUT FREQUENCY range 0 100 Hz Range needed for output 0 50 Hz Output sig...

Page 100: ...5 EXAMPLE 3 Variable value REFERENCE range Min ref Max ref Range needed for output Min ref 0 Max ref 100 0 10 mA Output signal 0 or 4 mA is needed at Min ref set par 6 51 Terminal 42 Output Min Scale...

Page 101: ...er to avoid torque ripple on the motor shaft 1 On The overmodulation function generates an extra voltage of up to 8 of Umax output voltage without overmodulation which results in an extra torque of 10...

Page 102: ...ovide temperature feedback using a pressure sensor The temperature of the refrigerant is calculated using the following for mula Temperature A2 ln Pe 1 A1 A3 where A1 A2 and A3 are refrigerant specifi...

Page 103: ...ails 0 Linear 1 Square root 2 Pressure to temperature 20 20 Feedback Function Option Function This parameter determines how the three possible feedbacks will be used to control the output frequency of...

Page 104: ...The sum of Setpoint 1 and any other references that are enabled see par group 3 1 will be used as the PID controller s setpoint reference 5 Multi Setpoint Min Multi setpoint minimum 5 sets up the PID...

Page 105: ...wo is illustrated by the following examples Example 1 Multi zone single setpoint In an office building a VAV variable air volume VLT HVAC Drive system must ensure a minimum pressure at selected VAV bo...

Page 106: ...hen the feedback is greater than the setpoint reference This is common for pressure controlled supply fan and pump applications 1 Inverse Inverse 1 causes the adjustable frequency drive s output frequ...

Page 107: ...tion Function 0 Disabled 1 Enabled Select Enabled for detecting when the motor operates with a speed as set in par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz 22 23 No Flow Fun...

Page 108: ...tor torque 22 62 Broken Belt Delay Range Function 10 s 0 600 s Sets the time for which the broken belt conditions must be active before carrying out the action selected in par 22 60 Broken Belt Functi...

Page 109: ...ontrol card and all option cards 6 Analog In Out Parameters used to program the functions associated with all analog inputs and analog outputs for the terminals on the control card and General Purpose...

Page 110: ...er e g C F etc defining the range of the reference setpoint for each controller defining where each of the references setpoints and feedback signals come from e g which analog input or the BMS HLI pro...

Page 111: ...sed loop operation Option cards added to the unit enable additional parameters associated with the option device 6 1 8 Changing Data 1 Press the Quick Menu or Main Menu key 2 Use and keys to find para...

Page 112: ...ers are changed both as a group of numeric data values and as numeric data values using an infinite number of variables 6 1 12 Readout and Programming of Indexed Parameters Parameters are indexed when...

Page 113: ...s manual 0 xx Operation Display 10 xx CAN Serial Communication Bus 1 xx Load Motor 11 xx LonWorks 2 xx Brakes 13 xx Smart Logic Controller 3 xx Reference Ramps 14 xx Special Functions 4 xx Limits Warn...

Page 114: ...3 All set ups TRUE Uint16 0 24 Display Line 3 Large 1502 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Cust Readout 0 30 Custom Readout Unit 1 All set up...

Page 115: ...Format null 1 set up TRUE Uint8 0 72 Time Format null 1 set up TRUE Uint8 0 74 DST Summertime 0 OFF 1 set up TRUE Uint8 0 76 DST Summertime Start ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 77 DST Sum...

Page 116: ...set ups TRUE 0 Uint16 1 51 Min Speed Normal Magnetizing RPM ExpressionLimit All set ups TRUE 67 Uint16 1 52 Min Speed Normal Magnetizing Hz ExpressionLimit All set ups TRUE 1 Uint16 1 6 Load Depend Se...

Page 117: ...it All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 2 Uint32 2 12 Brake Power Limit kW Express...

Page 118: ...RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 5 R...

Page 119: ...nt High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning Refere...

Page 120: ...int8 5 31 Terminal 29 digital Output 0 No operation All set ups TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 0 No operation All set ups TRUE Uint8 5 33 Term X30 7 Digi Out MCB 101 0 No operation All se...

Page 121: ...All set ups TRUE Uint8 5 68 Pulse Output Max Freq X30 6 5000 Hz All set ups TRUE 0 Uint32 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Contr...

Page 122: ...et ups TRUE 5 Int16 6 24 Terminal 54 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 26 Terminal 54 Filter Time Cons...

Page 123: ...ups TRUE 2 N2 6 54 Terminal 42 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 6 Analog Output X30 8 6 60 Terminal X30 8 Output 0 No operation All set ups TRUE Uint8 6 61 Terminal X30 8 Min Scale...

Page 124: ...s TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 54 Reverse Select null All set ups TRUE Uint8 8 55 Set up Select 3 Logic OR Al...

Page 125: ...55 No baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE...

Page 126: ...Uint16 10 13 Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A Al...

Page 127: ...rofile All set ups TRUE Uint8 11 15 LON Warning Word 0 N A All set ups TRUE 0 Uint16 11 17 XIF Revision 0 N A All set ups TRUE 0 VisStr 5 11 18 LonWorks Revision 0 N A All set ups TRUE 0 VisStr 5 11 2...

Page 128: ...ionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operat...

Page 129: ...set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integratio...

Page 130: ...nt32 15 23 Historic Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 3 Alarm Log 15 30 Alarm Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Alarm Log Value 0 N A All set ups FA...

Page 131: ...FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE...

Page 132: ...red hp 0 000 hp All set ups FALSE 3 Int32 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000...

Page 133: ...l set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog...

Page 134: ...t32 18 12 Fire Mode Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A...

Page 135: ...10 0000 N A All set ups TRUE 4 Uint32 20 32 User defined Refrigerant A2 2250 00 N A All set ups TRUE 2 Int32 20 33 User defined Refrigerant A3 250 000 N A All set ups TRUE 3 Uint32 20 6 Sensorless 20...

Page 136: ...Uint8 21 21 Ext 1 Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 10000 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentation Time 0 00 s All set ups TRUE 2 Uint16...

Page 137: ...xtPID3Unit All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Output 0 All...

Page 138: ...Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups TRUE 2 Uint32 22 4 Sleep Mo...

Page 139: ...nt16 22 84 Speed at No Flow Hz SR All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM SR All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz SR All set ups TRUE 1 Uint16 22 87 Pressure at...

Page 140: ...t ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trendi...

Page 141: ...unction 0 Disabled 2 set ups TRUE Uint8 24 11 Bypass Delay Time 0 s 2 set ups TRUE 0 Uint16 24 9 Multi Motor Funct 24 90 Missing Motor Function 0 Off All set ups TRUE Uint8 24 91 Missing Motor Coeffic...

Page 142: ...nt16 25 4 Staging Settings 25 40 Ramp down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold ExpressionLimit All set ups TRUE 0 Uint8 2...

Page 143: ...nt8 25 83 Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not reset...

Page 144: ...UE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42 5 Filter Time Constant 0 00...

Page 145: ...be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip lo...

Page 146: ...e U missing X X X par 4 58 Missing Motor Phase Function 31 Motor phase V missing X X X par 4 58 Missing Motor Phase Function 32 Motor phase W missing X X X par 4 58 Missing Motor Phase Function 33 Sof...

Page 147: ...DC Overvolt Brake Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Soft charge fault DC Voltage High Braking 14 00004000 16384 Line ph Loss Line ph Loss Out of Spee...

Page 148: ...r a given time depending on the unit To check whether the supply voltage matches the adjustable frequency drive see the section General Specifications WARNING ALARM 9 Inverter overloaded The adjustabl...

Page 149: ...ove the brake resistor Warning There is a risk of substantial power being transmitted to the brake resistor if the brake transistor is short circuited ALARM WARNING 28 Brake check failed Brake resisto...

Page 150: ...nd speed combination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control Card Overtemperature Control card overtemperature The cut out temperature of the contr...

Page 151: ...r vibrations at certain frequencies try the following Speed Bypass parameters 4 6 Overmodulation parameter 14 03 set to off Switching pattern and frequency parameters 14 0 Resonance Dampening paramete...

Page 152: ...7 Troubleshooting VLT HVAC Drive Instruction Manual 7 8 MG 11 A9 22 VLT is a registered Danfoss trademark 7...

Page 153: ...13 8 18 4 Continuous kVA 208 V AC kVA 2 38 2 70 3 82 4 50 6 00 Max cable size line power motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x 200 240 V A 5 9 6 8 9 5 11 3 15 0 Intermittent 3 x...

Page 154: ...6 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 B4 35 2 95 4 0 120 250 MCM With line power disconnect switch included 16 6 35 2 35 2 70 3 0 185 kcmi...

Page 155: ...0 11 0 Continuous kVA 460 V AC kVA 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size line power motor brake mm 2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Interm...

Page 156: ...Continuous kVA 460 V AC kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 B4 35 2 95 4 0 120 MCM250 With line power disconnect swit...

Page 157: ...t Continuous at 400 V A 204 251 304 381 463 Continuous at 460 480 V A 183 231 291 348 427 Max cable size line power motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 185 2 x 350 mc...

Page 158: ...90 647 733 787 Continuous at 460 480 V A 531 580 667 718 Max cable size line pow er motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake m...

Page 159: ...e mo tor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size line power mm2 AWG2 8x240 8x500 mcm Max cable size loadsharing mm2 AWG2 4x120 4x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm...

Page 160: ...575 V AC kVA 2 4 2 7 3 9 4 9 6 1 9 0 11 0 17 9 21 9 26 9 33 9 40 8 51 8 61 7 82 7 99 6 130 5 Max cable size IP 21 55 66 line power motor brake mm 2 AWG 2 4 10 10 7 25 4 50 1 0 95 4 0 120 MCM25 0 Max...

Page 161: ...575 V KVA 54 73 86 108 130 Continuous KVA at 690 V KVA 65 87 103 129 157 Max input current Continuous at 550 V A 60 77 89 110 130 Continuous at 575 V A 58 74 85 106 124 Continuous at 690 V A 58 77 87...

Page 162: ...V KVA 185 229 289 347 Max input current Continuous at 550 V A 158 198 245 299 Continuous at 575 V A 151 189 234 286 Continuous at 690 V A 155 197 240 296 Max cable size line power motor load share and...

Page 163: ...5 408 453 Continuous at 575 V A 339 390 434 Continuous at 690 V A 352 400 434 Max cable size line power mo tor and load share mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm Max ca...

Page 164: ...input current Continuous at 550 V A 504 574 607 Continuous at 575 V A 482 549 607 Continuous at 690 V A 482 549 607 Max cable size line power mo tor and load share mm2 AWG 4x240 4x500 mcm 4x240 4x500...

Page 165: ...4x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm 6x185 6x350 mcm Max external pre fuses A 1 1600 2000 Est power loss at rated max load W 4 575 V F1 F2 10771 12272 13835 15592 18281 Est power lo...

Page 166: ...ions are included Further options and customer load may add up to 30W to the losses Though typical only 4W extra for a fully loaded control card or options for slot A or slot B each Although measureme...

Page 167: ...ates to the adjustable frequency drive s nominal torque Cable lengths and cross sections Max motor cable length shielded armored VLT HVAC Drive 492 ft 150 m Max motor cable length unshielded unarmored...

Page 168: ...z open collector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 k Pulse input accuracy 0 1 1 kHz Max erro...

Page 169: ...ad 2 3 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Max terminal load DC 13 1 on 4 5 NO Inductiv...

Page 170: ...1800 3 EN 61000 6 3 4 EN 55011 IEC 61800 3 EMC standards Immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See section on special conditions Control c...

Page 171: ...equency drive trips if the intermediate circuit voltage is too low or too high The adjustable frequency drive is protected against ground faults on motor terminals U V W VLT HVAC Drive Instruction Man...

Page 172: ...eeds As a response to a critical level the adjustable frequency drive can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the adjustable freque...

Page 173: ...here is no need for additional cooling or de rating of the motor In the graphs shown below the typical VT curve is below the maximum torque with de rating and maximum torque with forced cooling at all...

Page 174: ...8 Specifications VLT HVAC Drive Instruction Manual 8 22 MG 11 A9 22 VLT is a registered Danfoss trademark 8...

Page 175: ...8 Brake Function 2 10 6 26 Branch Circuit Protection 4 1 Broken Belt Delay 22 62 6 50 Broken Belt Function 22 60 6 50 Broken Belt Torque 22 61 6 50 C Cable Lengths And Cross sections 8 15 Changes Made...

Page 176: ...mmertime 0 74 6 21 Dst summertime End 0 77 6 21 Dst summertime Start 0 76 6 21 E Electrical Installation 4 27 Electrical Ratings 1 2 Electronic Waste 1 5 Etr 7 4 Example Of Changing Parameter Data 6 1...

Page 177: ...21 6 49 Low Speed Detection 22 22 6 49 M Main Menu 6 52 Main Menu Mode 6 53 Main Menu Structure 6 55 Main Reactance 6 22 Maximum Reference 3 03 6 26 Mct 10 5 4 Mechanical Dimensions 3 3 Mechanical Mou...

Page 178: ...48 Pid Proportional Gain 20 93 6 48 Preset Reference 3 10 6 27 Profibus Dp v1 5 4 Protection And Features 8 18 Pulse Inputs 8 16 Q Quick Menu 6 52 Quick Menu Mode 6 1 Quick Set up Parameters 6 4 Quick...

Page 179: ...38 Terminal 53 Low Voltage 6 10 6 38 Terminal 54 Filter Time Constant 6 26 6 39 Terminal 54 High Ref feedb Value 6 25 6 39 Terminal 54 High Voltage 6 21 6 38 Terminal 54 Live Zero 6 27 6 39 Terminal...

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