background image

Operation below the minimum frequency for more than
60 s within a period of 600 s triggers 

Alarm 166 ATEX ETR

freq.lim.alarm

. The frequency converter trips.

4.3.4 Maximum Motor Frequency

Do not exceed the maximum allowable output frequency.
The motor data sheet or nameplate shows the maximum
permissible value.

NOTICE

This value can be reduced for long motor cables, sine-
wave filter, or reduced supply voltage.

f

max

=

U

n

− U

loss

U

n

x  f

n

Example

:

Nominal voltage = 480 V

Nominal frequency = 50 Hz

Voltage loss due to supply voltage of 450 V =
30 V

Resulting maximum frequency = 47 Hz

Use the result from the equation as the value set in

4-19 Max Output Frequency

.

4.3.5 Minimum Switching Frequency

Thermal motor losses increase with lower switching
frequencies. Ensure that the frequency converter switching
frequency does not drop below the value stated by the
motor manufacturer.

NOTICE

It is mandatory to compare the minimum switching
frequency requirement of the motor to the minimum
switching frequency of the frequency converter, which is
the default value in 

14-01 Switching Frequency

. If the

frequency converter does not meet this requirement, use
a sine-wave filter.

4.3.6 Disable Protection Mode

In 

protection mode

, the frequency converter derates the

switching frequency below the default in 

14-01 Switching

Frequency

. For example, if the default value is 3 kHz, it can

derate down to 2.5 kHz, depending on EEPROM. Therefore,
disable 

protection mode

 in 

14-26 Trip Delay at Inverter Fault

More information about derating can be found in the

section Derating

 in the frequency converter design guide.

4.3.7 Safe Torque Off Functionality

The desired Safe Torque Off functionality is specified in 

parameter 5-19 Terminal 37 Safe Stop

. When a VLT

®

 PTC

Thermistor Card MCB 112 is mounted, select 1 of the PTC
options to get the full benefit from the alarm handling.
Options 

[4] PTC 1 Alarm

 and 

[5] PTC 1 Warning

 are relevant

when the MCB 112 is the only interrupt device using STO.
Options 

[6] PTC 1 & Relay A

 to 

[9] PTC 1 & Relay W/A

 are

relevant when other safety sensors are also connected to
STO. 

Alarm: The frequency converter coasts. Reset the
alarm manually (via bus, digital I/O, or by pressing
[Reset]). Auto reset does not apply here. For more
details, see 

[4] PTC 1 Alarm

 in 

parameter 5-19 Terminal 37 Safe Stop

Warning: The frequency converter coasts, but
resumes operation when STO and the DI from
X44/10 are disabled. For more details, see 

[5] PTC

1 Warning

 in 

parameter 5-19 Terminal 37 Safe Stop

.

Configuring a digital input in parameter group 

5-1* Digital

Inputs

 makes it possible to give a warning/alarm that

specifies what triggered the Safe Torque Off.

NOTICE

When selecting warning instead of alarm, automatic
restart is enabled. See 

Installation in Combination with

VLT

®

 PTC Thermistor Card MCB 112

 in the 

VLT

®

 Frequency

Converters - Safe Torque Off Operating Instructions

.

Safe Torque Off-related Parameter

5-19  Terminal 37 Safe Stop

To configure the Safe Torque Off functionality, set this parameter.
A warning message makes the frequency converter coast the
motor and enables the automatic restart. An alarm message
makes the frequency converter coast the motor and requires a
manual restart (via a fieldbus, digital I/O, or by pressing [Reset]
on the LCP). When the MCB 112 is mounted, configure the PTC
options to get the full benefit from the alarm handling.

Option:

Function:

[1]

Safe Stop Alarm Coasts the frequency converter

when Safe Torque Off is activated.
Manual reset from LCP, digital input,
or fieldbus.

[3]

Safe Stop
Warning

Coasts the frequency converter
when Safe Torque Off is activated
(terminal 37 off). When Safe Torque
Off circuit is re-established, the
frequency converter continues
without manual reset. 

Commissioning

Operating Instructions

MG33V302

Danfoss A/S © 01/2015 All rights reserved.

15

4

4

Summary of Contents for VLT HVAC Drive FC 102

Page 1: ...At the end of this document you will find links to products related to this catalog You can go directly to our shop by clicking HERE HERE...

Page 2: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT PTC Thermistor Card MCB 112 VLT HVAC Drive FC 102 VLT AQUA Drive FC 202 VLT AutomationDrive FC 302 vlt drives danfoss com...

Page 3: ......

Page 4: ...8 Symbols Abbreviations and Conventions 6 2 Safety 7 2 1 Safety Symbols 7 2 2 Qualified Personnel 7 2 3 Safety Precautions 7 3 Installation 9 3 1 Safety Instructions 9 3 2 Installation of Sensor Circ...

Page 5: ...Warning Code List 19 6 2 2 Description of Alarm Word Warning Word and Extended Status Word 19 7 Technical Specifications 21 7 1 Mains Supply 21 7 2 Control Inputs and Outputs 21 7 3 Ambient Condition...

Page 6: ...tions via email to techcom_change_request danfoss com including a reference to the document version Table 1 1 shows the document version and the changes applied Edition Remarks MG33V3xx Replaces MG33V...

Page 7: ...on device can be used 1 5 4 ATEX ETR Thermal Monitoring NOTICE The ATEX ETR thermal monitoring function only applies to Ex e and Ex n motors and is only available for VLT AutomationDrive FC 302 freque...

Page 8: ...hazardous zone The Ex n motor must be approved for operation in hazardous zones ATEX Zone 2 22 in combination with frequency conveters The motor must be certified for the particular harzardous zone N...

Page 9: ...ge probability of failure on demand value used for low demand operation SFF EN IEC 61508 Safe failure fraction percentage of safe failures and dangerous detected failures of a safety function or a sub...

Page 10: ...tifying safety functions required and allocating SIL to each of the functions Other subsystems and the validity of signals and commands from those subsystems Designing appropriate safety related contr...

Page 11: ...uipment or property damage The motor can start by means of an external switch a serial bus command an input reference signal from the LCP after a cleared fault condition or after the motor and motor t...

Page 12: ...m Permissible Length of Sensor Circuit Wires NOTICE Route the sensor circuit wires as separate control wires It is not allowed to use wires from the supply cable or any other mains cables Use screened...

Page 13: ...erminal on the control card X44 10 Logic output signals the status in case of failure Table 3 2 Terminal Definitions CAUTION RISK OF OVERVOLTAGE Long cables voltage peaks or increased mains voltage ma...

Page 14: ...e 2 Fit the extended LCP frame and terminal cover 3 Fit the LCP or blind cover in the extended LCP frame 4 To indicate that the ATEX module is integrated apply the delivered sticker to the front of th...

Page 15: ...Pay attention to the ambient conditions in chapter 7 Technical Specifications 4 1 1 Monitoring Sensor Resistance 1 Short circuit 2 Tripping is not saved and is not protected against 0 voltage Illustra...

Page 16: ...R PWM CONV 3kHz l 1 5XIM N tOL 10s tCOOL 10min MIN FREQ 5Hz MAX FREQ 85 Hz PWM CONTROL f Hz Ix IM N PTC C DIN 44081 82 Manufacture xx EN 60079 0 EN 60079 7 1180 Ex e ll T3 5 15 25 50 85 0 4 0 8 1 0 1...

Page 17: ...permitted for a limited period of 60 s The actual thermal overload is calculated based on the ETR function selected in 1 90 Motor Thermal Protection and is displayed in 16 18 Motor Thermal Running abo...

Page 18: ...he PTC options to get the full benefit from the alarm handling Options 4 PTC 1 Alarm and 5 PTC 1 Warning are relevant when the MCB 112 is the only interrupt device using STO Options 6 PTC 1 Relay A to...

Page 19: ...utton through a safety relay to terminal 37 Coasts the frequency converter when Safe Torque Off is activated terminal 37 off When Safe Torque Off circuit is re established the frequency converter cont...

Page 20: ...s when the conditions of the PTC are acceptable again temperature of motor has dropped 5 15 Terminal 33 Digital Input 80 PTC Card 1 Connects the digital input of terminal 33 in the FC 302 to the MCB 1...

Page 21: ...gital input of terminal 33 to the MCB 112 which enables the MCB 112 to indicate when STO has been activated from here Table 5 2 Programming Example 2 Alternatively parameter 5 19 Terminal 37 Safe Stop...

Page 22: ...ed To resume normal operation apply 24 V DC to terminal 37 then send a reset signal via bus digital I O or by pressing Reset Warning 68 Safe Stop STO has been activated Normal operation is resumed whe...

Page 23: ...ies that STO is only triggered from MCB 112 Activated Not activated Function Number X44 10 DI STO terminal 37 PTC 1 Alarm 4 PTC 1 Warning 5 PTC 1 Relay A 6 PTC 1 Relay W 7 PTC 1 Relay A W 8 PTC 1 Rela...

Page 24: ...tage level 0 24 V DC Voltage Low 0 PNP 4 V DC High 1 PNP 20 V DC Current 60 mA Logic out X44 10 Output PNP transistor Logical voltage level 0 24 V DC Voltage Low 0 PNP 5 V DC High 1 PNP 10 V DC Curren...

Page 25: ...0 SIL 2 Type A device Table 7 1 Safety Integrity Level SIL EN 61508 MCB 112 MTBF SFF SD SU DD DU Ta 40 C 44 years 96 5 2103 x 10 9 h 41 8 x 10 9 h 1 23 x 10 9 h 81 4 x 10 9 h Table 7 2 Safety related...

Page 26: ...t atmosphere 3 7 Explosive gas atmosphere 3 7 Extended status word 19 F Frequency converter Requirement 13 I Intended use 3 M Maintenance 19 Manual reset 15 Marking D 3 Marking G 3 Maximum current 5 M...

Page 27: ...C 60529 7 8 10 ISO 13849 2 7 Sticker 4 Symbols 6 T Terminals Safe stop T37 10 T1 12 T2 12 X44 1 21 X44 10 4 11 15 19 20 21 X44 12 4 10 12 21 X44 2 21 Test 12 Testing conditions 21 Thermal limitation c...

Page 28: ...Index Operating Instructions MG33V302 Danfoss A S 01 2015 All rights reserved 25...

Page 29: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

Page 30: ...l products Estimated delivery time enquiry in real time Logistics systems for the shipment of materials almost anywhere in the world Purchasing management order record and tracking of shipments To acc...

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