Danfoss vlt aqua Design Manual Download Page 6

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1.1.2 Available Literature for VLT

AQUA DriveFC 200

VLT

AQUA Drive Instruction Manual MG.20.Mx.yy provides the neccessary information for getting the drive up and running.

VLT

AQUA Drive High Power Instruction Manual MG.20.Px.yy provides the neccessary information for getting the HP drive up and running.

VLT

AQUA Drive Design Guide MG.20.Nx.yy contains all the technical information about the drive and customer design and applications.

VLT

AQUA Drive Programming Guide MN.20.Ox.yy provides information on how to program and includes complete parameter descriptions.

VLT

AQUA Drive FC 200 Profibus MG.33.Cx.yy

VLT

AQUA Drive FC 200 DeviceNet MG.33.Dx.yy

Output Filters Design Guide MG.90.Nx.yy

VLT

AQUA Drive FC 200 Cascade Controller MI.38.Cx.yy

Application Note MN20A102: Submersible Pump Application

Application Note MN20B102: Master/Follower Operation Application

Application Note MN20F102: Drive Closed-loop and Sleep Mode

Instruction MI.38.Bx.yy: Installation Instruction for Mounting Brackets Enclosure type A5, B1, B2, C1 and C2 IP21, IP55 or IP66

Instruction MI.90.Lx.yy: Analog I/O Option MCB109

Instruction MI.33.Hx.yy: Panel through mount kit

x = Revision number
yy = Language code

Danfoss technical literature is also available online at

www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/TeDocumentation.htm

1.1.3 Symbols

Symbols used in this guide.

NOTE!

Indicates something to be noted by the reader.

Indicates a general warning.

Indicates a high-voltage warning.

Indicates a default setting

1 How to Read this Design Guide

VLT

AQUA Drive Design Guide

1-2

MG.20.N5.22 - VLT

is a registered Danfoss trademark

Summary of Contents for vlt aqua

Page 1: ...al brake control 2 28 Extreme running conditions 2 28 Safe Stop Operation optional 2 32 3 VLT AQUA Selection 3 1 General Specifications 3 1 Efficiency 3 19 Special Conditions 3 25 Options and Accessor...

Page 2: ...ections 5 49 Installation of misc connections 5 51 Safety 5 54 EMC correct Installation 5 54 Residual Current Device 5 58 6 Application Examples 6 1 Potentiometer Reference 6 2 Automatic Motor Adaptat...

Page 3: ...us RTU Message Framing Structure 7 14 How to Access Parameters 7 19 Examples 7 20 Danfoss FC Control Profile 7 25 8 Troubleshooting 8 1 9 Index 9 1 VLT AQUA Drive Design Guide Contents MG 20 N5 22 VLT...

Page 4: ...Contents VLT AQUA Drive Design Guide MG 20 N5 22 VLT is a registered Danfoss trademark...

Page 5: ...Danfoss makes no warranty or representation neither expressed nor implied with respect to this documentation including its quality performance or fitness for a particular purpose In no event shall Dan...

Page 6: ...200 Cascade Controller MI 38 Cx yy Application Note MN20A102 Submersible Pump Application Application Note MN20B102 Master Follower Operation Application Application Note MN20F102 Drive Closed loop an...

Page 7: ...rad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nominal motor voltage UM N Parameter par Protective Extra Low Voltage PELV Printed Circuit Boar...

Page 8: ...OG The motor frequency when the jog function is activated via digital terminals fM The motor frequency fMAX The maximum motor frequency fMIN The minimum motor frequency fM N The rated motor frequency...

Page 9: ...s the relationship between the reference input at 0 value typically 0 V 0 mA 4 mA and the resulting reference The minimum reference value set in par 3 02 Miscellaneous Analog Inputs The analog inputs...

Page 10: ...duty LCP The Local Control Panel LCP makes up a complete interface for control and programming of the adjustable frequency drive The control panel is detachable and can be installed up to 9 8 ft 3 m f...

Page 11: ...ared and the trip state is canceled by activating reset or in some cases by being programmed to reset automatically Trip may not be used for personal safety Trip Locked A state entered in fault situat...

Page 12: ...the line power supply The lower the power factor the higher the IRMS for the same kW per formance IRMS I1 2 I5 2 I7 2 In 2 In addition a high power factor indicates that the different harmonic curren...

Page 13: ...djustable frequency drive is connected to line power Make sure that the line power supply has been disconnected and that the necessary time has passed before removing motor and line plugs 7 Please not...

Page 14: ...p 11 90 kW 150 350 hp 110 250 kW 450 1350 hp 315 1000 kW 525 600 1 10 hp 0 75 kW 7 5 kW 15 125 hp 11 90 kW 450 1600 hp 315 1200 kW 525 690 15 125 hp 11 90 kW 60 550 hp 45 400 kW 600 1600 hp 450 1200 k...

Page 15: ...cordance with the Low voltage Directive of January 1 1997 The directive applies to all electrical equipment and appliances used in the 50 1 000 V AC and the 75 1 500 V DC voltage ranges Danfoss CE lab...

Page 16: ...labeled components or by testing the EMC of the system If he chooses to use only CE labeled components he does not have to test the entire system 2 3 3 Danfoss Adjustable frequency drive and CE Label...

Page 17: ...rmal failure in the adjustable frequency drive A typical indicator of excessive levels of airborne particles is the presence of dust particles around the adjustable frequency drive fan In very dusty e...

Page 18: ...f proportionality for such fans and pumps For further information see the text The Laws of Proportionality 2 7 2 The Clear Advantage Energy Savings The very clear advantage of using an adjustable freq...

Page 19: ...f flow pressure and power consumption on RPM Q Flow P Power Q1 Rated flow P1 Rated power Q2 Reduced flow P2 Reduced power H Pressure n Speed regulation H1 Rated pressure n1 Rated speed H2 Reduced pres...

Page 20: ...Energy savings Pshaft Pshaft output Flow distribution over 1 year 2 Introduction to the VLT AQUA Drive VLT AQUA Drive Design Guide 2 8 MG 20 N5 22 VLT is a registered Danfoss trademark 2...

Page 21: ...equency drive can vary the speed of the fan or pump thereby obtaining variable control of flow and pressure Furthermore an adjustable frequency drive can quickly adapt the speed of the fan or pump to...

Page 22: ...r soft starter is widely used Such motor starters are not required if an adjustable frequency drive is used As illustrated in the figure below an adjustable frequency drive does not consume more than...

Page 23: ...ration Mode it is possible to select whether either open loop or closed loop is to be used 2 8 2 Control Structure Open loop Figure 2 4 Open loop structure In the configuration shown in the illustrati...

Page 24: ...e The table shows under which conditions either the Local Reference or the Remote Reference is active One of them is always active but both can not be active at the same time NOTE Local Reference will...

Page 25: ...ling can be configured to work with applications requiring advanced control such as multiple setpoints and multiple feedbacks Three types of control are common Single Zone Single Setpoint Single Zone...

Page 26: ...ler since this has the smaller difference feedback is higher than setpoint resulting in a negative difference If Multi Setpoint Min 13 is selected Zone 2 s setpoint and feedback is sent to the PID con...

Page 27: ...Open loop and Closed loop Operation A block diagram of how the drive produces the Remote Reference is shown below VLT AQUA Drive Design Guide 2 Introduction to the VLT AQUA Drive MG 20 N5 22 VLT is a...

Page 28: ...ce resources and the bus reference are added to produce the total external reference The external reference the preset reference or the sum of the two can be selected to be the active reference Finall...

Page 29: ...V connected to terminals 50 10 V 53 input and 55 common 3 Pressure feedback via transmitter 0 10 Bar 4 20 mA connected to terminal 54 Switch S202 behind the local control panel set to ON current input...

Page 30: ...r speed 4 12 4 14 4 19 10 Hz Motor min speed 50 Hz Motor max speed 50 Hz Drive max output frequency Switch from open loop to closed loop 1 00 Closed loop 3 4 Configure the feedback to the PID controll...

Page 31: ...edback signal stabilizes Then reduce the proportional gain by 40 60 3 Set par 20 94 PID Integral Time to 20 sec and reduce it until the feedback signal begins to oscillate If necessary start and stop...

Page 32: ...or enclosure This is best done by using integrated shield clamps so as to avoid twisted shield ends pigtails These increase the shield impedance at higher frequencies which reduces the shield effect a...

Page 33: ...to be installed and commissioned by a professional Class A Group 1 C3 adjustable frequency drives installed in the second environment industrial with a supply voltage lower than 1 000 V Class A Group...

Page 34: ...125 hp 0 75 90 kW 525 600 V T6 150 No No No No 15 125 hp 11 90 kW 525 690 V T7 Yes No No No No 60 1600 hp 45 1200 kW 525 690 V T7 150 No No No No H3 0 34 60 hp 0 25 45 kW 200 240 V T2 75 50 10 Yes No...

Page 35: ...lied by the line power impedance for the frequency in question The total voltage distortion THD is calculated on the basis of the individual voltage harmonics using this formula THD U 2 5 U 2 7 U 2 N...

Page 36: ...are higher than the requirements for the home and office environment All Danfoss adjustable frequency drives comply with the requirements for the industrial environment and consequently comply also w...

Page 37: ...the electrical supply is of the PELV type and the installation is made as described in local national regulations on PELV supplies All control terminals and relay terminals 01 03 04 06 comply with PEL...

Page 38: ...f time indicated in the Safety Precautions section Shorter time is allowed only if indicated on the nameplate for the specific unit Leakage Current The ground leakage current from the adjustable frequ...

Page 39: ...below figure shows a typical braking cycle The intermittent duty cycle for the resistor is calculated as follows Duty Cycle tb T T cycle time in seconds tb is the braking time in seconds as part of t...

Page 40: ...ustable frequency drive the wires must be twisted For enhanced EMC performance a metal shield can be used 2 15 Extreme running conditions Short Circuit Motor Phase Phase The adjustable frequency drive...

Page 41: ...he motor load determine how long it takes for the inverter to coast Static Overload in VVCplus mode When the adjustable frequency drive is overloaded the torque limit in par 4 16 4 17 is reached the c...

Page 42: ...s The ETR feature calculates the motor temperature based on the actual current and speed The calculated temperature is visible as a readout parameter in par 16 18 Motor Thermal in the adjustable frequ...

Page 43: ...6 k 10 8 k Digital 10 V 800 2 7 k Analog 10 V 3 0 k 3 0 k NOTE Ensure that the chosen supply voltage follows the specification of the thermistor element utilized Summary With the Torque limit feature...

Page 44: ...us motors Safe stop activation i e removal of 24 V DC voltage supply to terminal 37 does not provide electrical safety NOTE The safe stop function of the FC 202 can be used for asynchronous and synchr...

Page 45: ...3 VLT AQUA Selection 3 1 General Specifications VLT AQUA Drive Design Guide 3 VLT AQUA Selection MG 20 N5 22 VLT is a registered Danfoss trademark 3 1 3...

Page 46: ...00 6 40 12 27 18 30 Max cable size line power motor brake mm 2 AWG 2 0 2 4 4 10 10 7 35 2 50 1 0 95 4 0 Max input current Continuous 1 x 200 240 V A 12 5 15 20 5 24 32 46 59 111 172 Intermittent 1 x...

Page 47: ...4 50 6 00 Max cable size line power motor brake mm 2 AWG 2 0 00031 0 0062 in 2 0 2 4 mm 2 4 10 AWG Max input current Continuous 3 x 200 240 V A 1 6 2 2 3 2 4 1 5 9 6 8 9 5 11 3 15 0 Intermittent 3 x 2...

Page 48: ...187 Continuous kVA 208 V AC kVA 8 7 11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 95 4 0 120 250 MCM Max input current Continuous 3 x 200 2...

Page 49: ...Continuous kVA 460 V AC kVA 11 6 16 7 27 1 51 8 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 120 4 0 Max input current Continuous 1 x 380 440 V A 33 48 78 151 Intermittent 1 x 380...

Page 50: ...460 V AC kVA 0 9 1 3 1 7 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size line power motor brake mm 2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 1 2 1 6 2 2 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Inter...

Page 51: ...6 6 22 2 26 30 5 42 3 50 6 62 4 73 4 102 123 Continuous kVA 460 V AC kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 120 4 0 120 4...

Page 52: ...5 528 660 820 880 968 1089 1232 1386 1606 1892 Continuous 3 x 441 480 V A 190 240 302 361 443 540 678 730 780 890 1050 1160 1380 1530 Intermittent 3 x 441 480 V A 209 264 332 397 487 594 746 803 858 9...

Page 53: ...kg 82 91 112 123 138 221 236 277 Weight enclosure IP 21 kg 96 104 125 136 151 263 272 313 1004 1004 1004 1004 1246 1246 Weight enclosure IP 54 kg 96 104 125 136 151 263 272 313 1299 1299 1299 1299 154...

Page 54: ...1 7 2 5 2 8 3 9 5 0 6 1 9 0 11 0 18 1 21 9 26 7 34 3 41 51 4 61 9 82 9 100 130 5 Continuous kVA 575 V AC kVA 1 7 2 4 2 7 3 9 4 9 6 1 9 0 11 0 17 9 21 9 26 9 33 9 40 8 51 8 61 7 82 7 99 6 130 5 Max ca...

Page 55: ...ontinuous kVA 575 V AC kVA 12 9 17 9 21 9 26 9 33 8 40 8 51 8 61 7 82 7 99 6 Continuous kVA 690 V AC kVA 15 5 21 5 26 3 32 3 40 6 49 62 1 74 1 99 2 119 5 Max cable size line power motor brake mm 2 AWG...

Page 56: ...575 656 693 839 978 1087 1219 1449 Continuous 3 x 690 V A 54 73 86 108 131 155 192 242 290 344 400 450 500 570 630 730 850 945 1060 1260 Intermittent 3 x 690 V A 59 80 95 119 144 171 211 266 319 378 4...

Page 57: ...4 10771 1227 2 13835 1559 2 18281 Weight enclosure IP00 kg 82 82 82 82 82 82 91 112 123 138 151 221 221 236 277 Weight enclosure IP21 kg 6 96 96 96 96 96 96 104 125 136 151 165 263 263 272 313 1004 10...

Page 58: ...sponds typically to 15 below the adjustable frequency drive s lowest rated supply voltage Power up and full torque cannot be expected at AC line voltage lower than 10 below the adjustable frequency dr...

Page 59: ...ply voltage PELV Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level...

Page 60: ...d other high voltage terminals Pulse inputs Programmable pulse inputs 2 Terminal number pulse 29 33 Max frequency at terminal 29 33 110 kHz push pull driven Max frequency at terminal 29 33 5 kHz open...

Page 61: ...Chassis IP 21kit Type 1 IP55 Type12 IP 66 Enclosure type B1 B2 IP 21 Type 1 IP55 Type12 IP 66 Enclosure type B3 B4 IP20 Chassis Enclosure type C1 C2 IP 21 Type 1 IP55 Type 12 IP66 Enclosure type C3 C4...

Page 62: ...le The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB connection is not galvanically isolated from protection ground Only use an isolated...

Page 63: ...efficiency is just as good as with line operation The efficiency of the motor depends on the type of motor In the range of 75 100 of the rated torque the efficiency of the motor is practically constan...

Page 64: ...ss section length shielded or unshielded inductance The natural induction causes an overshoot UPEAK in the motor voltage before it stabilizes itself at a level depending on the voltage in the intermed...

Page 65: ...568 0 800 FC 202 P15KT2 Cable length m AC line voltage V Rise time sec Vpeak kV dU dt kV sec 30 240 0 556 0 650 0 935 100 240 0 592 0 594 0 802 150 240 0 708 0 587 0 663 FC 202 P18KT2 Cable length m...

Page 66: ...400 0 310 2 564 150 400 0 370 1 190 1 770 FC 202 P7K5T4 Cable length m AC line voltage V Rise time sec Vpeak kV dU dt kV sec 5 500 0 04755 0 739 8 035 50 500 0 207 4 548 150 500 0 6742 1 030 2 828 FC...

Page 67: ...eak kV dU dt kV sec 5 480 0 368 1 270 2 853 50 480 0 536 1 260 1 978 100 480 0 680 1 240 1 426 150 480 0 712 1 200 1 334 FC 202 P55KT4 Cable length m AC line voltage V Rise time sec Vpeak kV dU dt kV...

Page 68: ...kV dU dt kV sec 30 690 0 38 1 513 3 304 30 575 0 23 1 313 2 750 30 690 1 1 72 1 329 0 640 1 With Danfoss dU dt filter FC 202 P450 P1M2 T7 Cable length m AC line voltage V Rise time sec Vpeak kV dU dt...

Page 69: ...ttern which can be set to 60 AVM or SFAVM in parameter 14 00 A enclosures 60 AVM Pulse Width Modulation Figure 3 1 Derating of Iout for different TAMB MAX for enclo sure A using 60 AVM SFAVM Stator Fr...

Page 70: ...MB MAX for enclo sure C using 60 AVM in normal torque mode 110 over torque SFAVM Stator Frequency Asyncron Vector Modulation Figure 3 8 Derating of Iout for different TAMB MAX for enclo sure C using S...

Page 71: ...ng 60 AVM in Normal torque mode 110 over torque Note P400 only SFAVM Stator Frequency Asyncron Vector Modulation Figure 3 14 Derating of Iout for different TAMB MAX for en closure D at 690 V using SFA...

Page 72: ...ambient temperature TAMB or max output current Iout should be derated in accordance with the diagram shown Figure 3 19 Derating of output current versus altitude at TAMB MAX for frame sizes A B and C...

Page 73: ...lower than half of the rated value the motor must be supplied with additional air cooling or a motor designed for this type of operation may be used An alternative is to reduce the load level of the m...

Page 74: ...ng a motor cable with a rated cross section If a cable with a larger cross section is used reduce the output current by 5 for every step the cross section is increased Increased cable cross section le...

Page 75: ...ivered in the option set so that the option will fit under the extended LCP frame Fit the extended LCP frame and terminal cover Fit the LCP or blind cover in the extended LCP frame Connect power to th...

Page 76: ...ated from other inputs outputs on the MCB 101 and in the control card of the drive Digital analog outputs in the MCB 101 are galvanically isolated from other inputs outputs on the MCB 101 but not from...

Page 77: ...up 6 3 6 4 and 16 76 Number of analog voltage inputs Standardized input signal Tolerance Resolution Max Input impedance 2 0 10 V DC 20 V continuously 10 bits Approximately 5 K ohm 3 6 5 Digital outpu...

Page 78: ...terminal load DC 5 V 10 mA Max switching rate at rated load min load 6 min 1 20 sec 1 1 IEC 947 part 4 and 5 When the relay option kit is ordered separately the kit includes Relay Module MCB 105 Exten...

Page 79: ...y terminals must be disconnected Do not mix live parts high voltage with control signals PELV Select the relay functions in par 5 40 Function Relay 6 8 par 5 41 On Delay Relay 6 8 and par 5 42 Off Del...

Page 80: ...drive 0 9 A Max cable length 246 ft 75 m Input capacitance load 10 uF Power up delay 0 6 s The inputs are protected Terminal numbers Terminal 35 external 24 V DC supply Terminal 36 external 24 V DC su...

Page 81: ...sion of analog I O selection available on control card e g for multi zone control with three pressure transmitters Turning the adjustable frequency drive into a de central I O block supporting a Build...

Page 82: ...x analog outputs supplying 0 10 V DC NOTE Please note the values available within the different standard groups of resistors E12 Closest standard value is 470 creating an input of 449 9 and 8 997 V E...

Page 83: ...oup for readout and write 18 3 See also Programming Guide Parameter groups for set up 26 4 26 5 and 26 6 See also Programming Guide 3 x analog outputs Output signal level Resolution Linearity Max load...

Page 84: ...r It can be used to extend the basic cascade with three relays and even up to eight relays with the Advanced Cascade Control card installed While the cascade controller is designed for pumping applica...

Page 85: ...tion slot B The cascade controller is capable of controlling a mix of variable speed and fixed speed pumps Possible configurations are described in more detail in the next section For simplicity of de...

Page 86: ...rake energy is generated in the motor and sent back into the adjustable frequency drive If the energy cannot be transported back to the motor it will increase the voltage in the drive DC line In appli...

Page 87: ...ble length between and unit 9 8 ft 3 m Communication std RS 485 Ordering no 130B1113 Ordering no 130B1114 Figure 3 26 LCP kit with graphical LCP fasteners 9 8 ft 3 m cable and gasket Figure 3 27 LCP k...

Page 88: ...used the brim must be fitted to cover the top inlet Place the base part C at the bottom of the drive and use the clamps from the acces sory bag to correctly fasten the cables Holes for cable connecto...

Page 89: ...ltage distortion also affecting other equipment powered by the same transformer Voltage distortion is increasing losses causes premature aging and worst of all erratic operation The majority of harmon...

Page 90: ...he du dt ratio is reduced in comparison with the installation without filter Sine wave filters Sine wave filters are designed to allow only low frequencies to pass High frequencies are consequently sh...

Page 91: ...stallation When using multiple adjustable frequency drives in one enclosure it is recommended that each drive is mounted on its own back panel and supported along the mid section of the panel These du...

Page 92: ...825 176F1850 7 2 ft 2200 mm 176F0299 Kit Contents Ductwork components Mounting hardware Gasket material Delivered with D3 and D4 frame kits 175R5639 Mounting templates and top bottom cut out for Ritta...

Page 93: ...e Installation NEMA 3R Kit for Rittal enclosures This section is for the installation of NEMA 3R kits available for the adjustable frequency drive frames D3 D4 and E2 These kits are designed and teste...

Page 94: ...he D3 and D4 is 391 m 3 h 230 cfm The minimum door fan airflow required at the drive maximum ambient for the E2 is 782 m 3 h 460 cfm If the ambient is below maximum or if additional components and hea...

Page 95: ...ts of the adjustable frequency drive via the door fan and to maintain the IP21 NEMA 1 or IP54 NEMA 12 degrees of enclosure protections Figure 3 32 Drive on pedestal There is one pedestal that fits bot...

Page 96: ...er for fixing holes in floor Mount the drive on the pedestal and using the enclosed bolts attach it to the pedestal as shown in the illustration Figure 3 35 Mounting the drive to the pedestal NOTE Ple...

Page 97: ...F8447 E1 FC102 202 450 hp 315 kW 350 hp 250 kW 176F0253 176F0255 176F0257 176F0258 176F0260 FC102 202 500 600 HP 355 450 kW 450 550 HP 315 400 kW 176F0254 176F0256 176F0257 176F0259 176F0262 525 690 V...

Page 98: ...switch be removed from the input plate for easier installation and then be reinstalled on the input plate after the input plate has been installed on the drive NOTE For further information please see...

Page 99: ...the NAMUR standard for drive input and output terminals This requires MCB 112 PTC Thermistor Card and MCB 113 Extended Relay Card RCD Residual Current Device Uses the core balance method to monitor g...

Page 100: ...contactors temperature probes LEDs and or other electronic hardware Diagnostics include a dry DC ok contact a green DC ok LED and a red overload LED External Temperature Monitoring Designed for monito...

Page 101: ...xample above a Profibus LON works option and a General purpose I O option is included in the drive Ordering numbers for VLT AQUA Drive standard variants can also be located in the chapter How to Selec...

Page 102: ...power shield E66 IP66 F21 IP21 kit without backplate G21 IP21 kit with backplate P20 IP20 chassis with backplate P21 IP21 NEMA Type 1 w backplate P55 IP55 NEMA Type 12 w backplate RFI filter 16 17 HX...

Page 103: ...ofibus DP V1 A4 MCA 104 DeviceNet AN MCA 121 Ethernet IP B options 31 32 BX No option BK MCB 101 General purpose I O option BP MCB 105 Relay option BO MCB 109 Analog I O option BY MCO 101 Extended Cas...

Page 104: ...55 NEMA Type 12 w backplate RFI filter 16 17 HX No RFI filter H1 RFI filter class A1 B H2 RFI filter class A2 H3 RFI filter class A1 B reduced cable length H4 RFI filter class A2 A1 Brake 18 X No brak...

Page 105: ...BP MCB 105 Relay option BO MCB 109 Analog I O option BY MCO 101 Extended Cascade Control C0 options 33 34 CX No options C1 options 35 X No options 5 MCO 102 Advanced Cascade Control C option software...

Page 106: ...t Top entry kit for Profibus connection only A enclosures 130B05241 Terminal blocks Screw terminal blocks for replacing spring loaded terminals 1 x 10 pin 1 x 6 pin and 1 x 3 pin connectors 130B1116 B...

Page 107: ...B1118 130B1218 Options for C0 Mounting kit for frame size A2 and A3 1 57 in 40 mm for one C option 130B7530 Mounting kit for frame size A2 and A3 2 36 in 60 mm for C0 C1 option 130B7531 Mounting kit f...

Page 108: ...sory bag A3 Accessory bag frame size A3 130B0510 Accessory bag A5 Accessory bag frame size A5 130B1023 Accessory bag B1 Accessory bag frame size B1 130B2060 Accessory bag B2 Accessory bag frame size B...

Page 109: ...688 175G6691 P200 506 A 250 175G6609 175G6610 175G6631 175G6632 P250 578 A 315 2x 175G6610 2x 175G6632 P315 648 A 400 2x175G6611 2x175G6633 P400 380 415 V 60 Hz IAHF N Typical Motor Used HP Danfoss or...

Page 110: ...g the adjustable frequency drive and filter is pre calculated based on 400 V 480 V a typical motor load 4 pole and 110 torque 500 525 V 50 Hz IAHF N Typical Motor Used kW Danfoss ordering number Adjus...

Page 111: ...P37K P45K 101 90 130B2331 130B2296 P55K P75K 144 A 110 132 130B2333 130B2298 P90K P110 180 A 160 130B2334 130B2299 P132 217 A 200 130B2335 130B2300 P160 289 A 250 130B2331 2333 130B2301 P200 324 A 315...

Page 112: ...130B2448 130B2413 38 A P11K P22K P22K 4 kHz 60 Hz 130B2307 130B2281 48 A P15K P30K P30K 3 kHz 60 Hz 130B2308 130B2282 62 A P18K P37K P37K 3 kHz 60 Hz 130B2309 130B2283 75 A P22K P45K P55K 3 kHz 60 Hz...

Page 113: ...0B2324 130B2344 45 55 55 75 115 2 130B2325 130B2345 75 90 90 110 165 2 130B2326 130B2346 110 132 150 160 260 2 130B2327 130B2347 180 200 220 250 303 2 130B2329 130B2348 260 315 430 1 5 130B2241 130B22...

Page 114: ...kW 175 hp 132 kW 3 kHz 60 Hz 130B2401 130B2390 280 A 175 hp 132 kW 250 hp 160 kW 3 kHz 60 Hz 130B2401 130B2390 280 A 250 hp 160 kW 300 hp 200 kW 3 kHz 60 Hz 130B2402 130B2391 400 A 300 hp 200 kW 350 h...

Page 115: ...55 55 75 115 3 130B2417 130B2426 75 90 90 110 165 3 130B2418 130B2427 110 132 150 160 260 3 130B2419 130B2428 180 200 220 250 310 3 130B2420 130B2429 260 315 430 3 130B2235 130B2238 300 400 375 500 5...

Page 116: ...200 37 0987 110 110 P1K1 1 1 130 152 145 0 065 1820 120 145 0 26 1920 120 150 100 14 1005 110 110 P1K1 1 1 130 152 145 0 065 1820 120 145 0 26 1920 120 150 200 27 0989 110 110 P1K5 1 5 81 110 90 0 095...

Page 117: ...9 161 150 0 43 1844 120 150 3 7 1944 120 300 200 7 2X098 5 110 110 P5K5 5 5 62 5 115 110 0 6 1845 120 110 4 7 1945 120 120 200 6 2X099 0 110 110 P7K5 7 5 45 3 83 7 80 0 85 1846 120 80 6 1 1946 120 82...

Page 118: ...8 77 2122 600 110 110 P110 110 8 8 10 7 7 3 153 2123 600 7 3 93 2123 600 110 110 P132 132 6 6 8 9 4 7 185 2124 600 4 7 113 2124 600 110 110 P160 160 6 6 7 3 4 7 224 2125 600 4 7 137 2125 600 110 110...

Page 119: ...5 How to Install 5 1 Mechanical Installation Page intentionally left blank VLT AQUA Drive Design Guide 5 How to Install MG 20 N5 22 VLT is a registered Danfoss trademark 5 1 5...

Page 120: ...bottom mounting holes Figure 5 2 Top and bottom mounting holes B4 C3 C4 only Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery All measureme...

Page 121: ...h mm Enclosure B 90 90 130 130 242 242 242 165 231 308 370 308 370 With one C option B 130 130 170 170 242 242 242 205 231 308 370 308 370 Backplate B 90 90 130 130 242 242 242 165 231 308 370 308 370...

Page 122: ...ttom mounting hole Lifting eye and mounting holes Lifting eye IP21 54 IP21 54 Enclosure F1 Enclosure F2 All measurements in mm Base plate mount Enclosure F3 Enclosure F4 5 How to Install VLT AQUA Driv...

Page 123: ...81 2281 2281 2281 Width Backplate B 420 420 408 408 600 585 1400 1800 2000 2400 Depth C 380 380 375 375 494 494 607 607 607 607 Dimensions brackets mm inch Center hole to edge a 22 0 9 22 0 9 22 0 9 2...

Page 124: ...injury especially when installing large units The adjustable frequency drive is cooled by air circulation To protect the unit from overheating it must be ensured that the ambient temperature does not...

Page 125: ...ncy drive is without built in fuses ensure that the external fuses are rated correctly 5 2 2 Receiving the Adjustable Frequency Drive When receiving the adjustable frequency drive make sure that the p...

Page 126: ...4 Recommended lifting method frame sizes D and E NOTE The lifting bar must be able to handle the weight of the adjustable frequency drive See Mechanical Dimensions for the weight of the different fram...

Page 127: ...he adjustable frequency drive but is not attached to Unit SizesF1 F461 64 frames during shipment The plinth is required to allow airflow to the drive to provide proper cooling The Unit SizesF6 frames...

Page 128: ...e adjustable frequency drive to allow airflow and cable access In addition space in front of the unit must be considered to allow the panel door to be opened Figure 5 9 Space in front of IP21 IP54 enc...

Page 129: ...is 782 m 3 h 460 cfm If the ambient is below maximum or if additional components and heat loss are added within the enclosure a calculation must be made to ensure the proper airflow is provided to co...

Page 130: ...is not mounted the adjustable frequency drive may trip on Alarm 69 Pwr Card Temp Figure 5 11 Example of proper installation of the gland plate Frame size D1 D2 Frame size E1 Cable entries viewed from...

Page 131: ...size F3 Frame size F4 F1 F4 Cable entries viewed from the bottom of the adjustable frequency drive 1 Place conduits in marked areas VLT AQUA Drive Design Guide 5 How to Install MG 20 N5 22 VLT is a re...

Page 132: ...before the adjustable frequency drive is placed on the pedestal 5 2 9 IP21 Drip Shield Installation frame size D1 and D2 To comply with the IP21 rating a separate drip shield is to be installed as exp...

Page 133: ...7 3 7 3 7 3 3 0 6 0 6 C1 18 22 37 55 10 10 10 10 3 0 6 C2 30 45 75 90 14 24 14 24 14 14 14 14 3 3 0 6 0 6 Table 5 3 Tightening of terminals 5 3 2 Removal of Knockouts for Extra Cables 1 Remove the ca...

Page 134: ...2 rated line power supply wires terminated separately according to EN 50178 The AC line input connection is fitted to the line power supply switch if one is included NOTE Make sure that the AC line vo...

Page 135: ...Figure 5 15 How to connect to the line power supply and grounding with disconnector A5 enclosure VLT AQUA Drive Design Guide 5 How to Install MG 20 N5 22 VLT is a registered Danfoss trademark 5 17 5...

Page 136: ...d motor cable to terminals labeled MOTOR 5 Fasten shielded cable to the decoupling plate with screws and washers from the accessory bag All types of three phase asynchronous standard motors can be con...

Page 137: ...th within 10 between the inverter module terminals and the first common point of a phase The recommended common point is the motor terminals F2 F4 requirements Motor phase cable quantities must be 3 6...

Page 138: ...on The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard Danfoss recommends using the fuses mentioned in tables 5 3 and 5 4 to protect se...

Page 139: ...80 480 V type gG 11K 63A1 380 480 V type gG 15K 63A1 380 480 V type gG 18K 63A1 380 480 V type gG 22K 63A1 380 480 V type gG 30K 80A1 380 480 V type gG 37K 100A1 380 480 V type gG 45K 125A1 380 480 V...

Page 140: ...kW Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 11K KTS R40 JKS 40 JJS 40 5014006 040 KLS R40 A6K 40R 15K KTS R40 JKS 40 JJS 40 5014006 040 KLS R40 A6K 40R 18K KTS R50 JKS 50 JJS 50 5014...

Page 141: ...C Type RK1 K37 1K1 KTS R6 JKS 6 JJS 6 5017906 006 KLS R6 ATM R6 A6K 6R 1K5 2K2 KTS R10 JKS 10 JJS 10 5017906 010 KLS R10 ATM R10 A6K 10R 3K0 KTS R15 JKS 15 JJS 15 5017906 016 KLS R16 ATM R16 A6K 16R 4...

Page 142: ...9URD33D08A0900 20 630 32 900 P355 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 P400 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 Table 5 11 Frame size E Line fuses 380 500 V Size Type B...

Page 143: ...170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 Table 5 15 Frame size E 525 690 V Size Type Bussmann PN Rating Siba Internal Bussmann Option P630 170M7081 1600 A 700 V 20 695 32 1600 170M7082 P71...

Page 144: ...iver see illustration Figure 5 17 Frame sizes A1 A2 A3 B3 B4 C3 and C4 Figure 5 18 Frame sizes A5 B1 B2 C1 and C2 5 3 9 Control Terminals Drawing reference numbers 1 10 pole plug digital I O 2 3 pole...

Page 145: ...sert the cable in the adjacent circular hole 4 Remove the screwdriver The cable is now mounted to the ter minal To remove the cable from the terminal 1 Insert a screw driver1 in the square hole 2 Pull...

Page 146: ...from the accessory bag to the front of the ad justable frequency drive 2 Connect terminals 18 and 27 to 24 V terminal 12 13 Default settings 18 Start 27 stop inverse Figure 5 21 Terminal 37 available...

Page 147: ...drive input impedance Analog in analog out Again the electronics used puts a limitation on the cable length NOTE Noise is always a factor to be reckoned with 5 3 13 Electrical Installation Control Ca...

Page 148: ...common inputs terminal 20 55 39 to avoid ground currents from both groups to affect other groups For example switching on the digital input may disturb the analog input signal NOTE Control cables must...

Page 149: ...used to enable termination on the RS 485 port terminals 68 and 69 See drawing Diagram showing all electrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S20...

Page 150: ...fications in the Design Guide See section General Specifications for correct dimensioning of motor cable cross section and length Shielding of cables Avoid installation with twisted shield ends pigtai...

Page 151: ...to be interconnected separately 1 Protected Ground Connection NOTE In motors without phase insulation paper or other in sulation reinforcement suitable for operation with volt age supply such as a ad...

Page 152: ...02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number L1...

Page 153: ...6 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number L1 L2 L3 9 Line pow...

Page 154: ...e sizes D Figure 5 28 Position of ground terminals IP21 NEMA type 1 and IP54 NEMA type 12 NOTE D2 and D4 shown as examples D1 and D3 are equivalent 5 How to Install VLT AQUA Drive Design Guide 5 36 MG...

Page 155: ...NEMA 1 and IP 54 NEMA 12 frame size E1 Figure 5 30 Compact IP 00 Chassis with disconnect fuse and RFI filter frame size E2 VLT AQUA Drive Design Guide 5 How to Install MG 20 N5 22 VLT is a registered...

Page 156: ...e see fuse tables for part number 3 Line 8 AUX Fan R S T 100 101 102 103 91 92 93 L1 L2 L1 L2 L1 L2 L3 9 Line power ground 4 Brake 10 Motor R R U V W 81 82 96 97 98 T1 T2 T3 Figure 5 31 Position of gr...

Page 157: ...anual Motor Starters 7 SMPS Fuse See fuse tables for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part numbers 4 Line 9 Line Fus...

Page 158: ...98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L...

Page 159: ...98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L...

Page 160: ...s for part numbers 3 Line power 5 Line Fuses F3 and F4 3 pieces R S T See fuse tables for part numbers 91 92 93 6 Contactor Relay Coil 230 V AC N C and N O Aux Contacts L1 L2 L3 7 Circuit Breaker Shun...

Page 161: ...is made on the power card Terminal No Function 100 101 102 103 Auxiliary supply S T Internal supply S T The connector located on the power card provides the AC line voltage connection for the cooling...

Page 162: ...gh Overload Kraus Naimer KG250 T303 5 5 2 Line power disconnectors frame size D E and F Frame size Power Voltage Type D1 D3 P90K P110 380 500 V P90K P132 525 690 V ABB OETL NF200A D2 D4 P132 P200 380...

Page 163: ...0 kA when this option is added See the drive label for SCCR rating 5 5 4 F Frame Line Power Contactors Frame size Power Voltage Type F3 P450 P500 380 500 V P630 P800 525 690 V Eaton XTCE650N22A F3 P56...

Page 164: ...Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor m...

Page 165: ...Reference par 3 03 Motor Speed Low Limit par 4 11 or 4 12 Motor Speed High Limit par 4 13 or 4 14 Ramp up Time 1 s par 3 41 Ramp down Time 1 s par 3 42 5 7 1 Safe Stop Installation To carry out an ins...

Page 166: ...2 i e line power supply is not interrupted The test step is passed if the motor reacts with a coast and the mechanical brake if connected is activated 2 Then send reset signal via Bus Digital I O or R...

Page 167: ...t current IINV for the adjustable frequency drive NOTE When motors are connected in parallel par 1 29 Au tomatic Motor Adaptation AMA cannot be used Problems may arise at start and at low RPM values i...

Page 168: ...5 How to Install VLT AQUA Drive Design Guide 5 50 MG 20 N5 22 VLT is a registered Danfoss trademark 5...

Page 169: ...ameplate 5 9 Installation of misc connections 5 9 1 RS 485 Bus Connection One or more adjustable frequency drives can be connected to a control or master using the RS 485 standardized interface Termin...

Page 170: ...MCT 10 All drives are equipped with a serial communication port We provide a PC tool for communication between PC and adjustable frequency drive called the VLT Motion Control Tool MCT 10 Set up softw...

Page 171: ...stable frequency drives Documentation and print out of parameter settings incl diagrams Ext User Interface Preventive Maintenance Schedule Clock settings Timed Action Programming Smart Logic Controlle...

Page 172: ...pects of EMC Emission and EMC Test Results Good engineering practice to ensure EMC correct electrical installation Use only braided shielded armored motor cables and braided shielded armored control c...

Page 173: ...ance provided the above guidelines for engineering practice are followed If the installation is not carried out according to the guidelines and if non shielded cables and control wires are used some e...

Page 174: ...cable Transfer impedance ZT can be assessed on the basis of the following factors The conductibility of the shield material The contact resistance between the individual shield conductors The shield c...

Page 175: ...otential between the adjustable frequency drive and the PLC etc is different electric noise may occur that will disturb the entire system Solve this problem by fitting an equal izing cable next to the...

Page 176: ...pears a DC content may develop in the faulty current If RCD relays are used you must observe local regulations Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and f...

Page 177: ...default Figure 6 1 Terminal 37 Available only with Safe Stop Func tion 6 1 2 Pulse Start Stop Terminal 18 start stop par 5 10 9 Latched start Terminal 27 Stop par 5 12 6 Stop inverse Par 5 10 Digital...

Page 178: ...d out if the rated motor current is minimum 35 of the rated output current of the adjustable frequency drive AMA can be carried out on up to one oversize motor It is possible to carry out a reduced AM...

Page 179: ...event action has been executed the sequence starts over again from event 1 action 1 The illustration shows an example with three events actions 6 1 5 Smart Logic Control Programming A new useful facil...

Page 180: ...Reference 1 Ex 0 zero Set the timer 0 for constant running speed in par 13 20 SL Controller Timer 0 Ex 2 sec Set Event 1 in par 13 51 SL Controller Event 1 to True 1 Set Event 2 in par 13 51 SL Contro...

Page 181: ...tains constant pressure while eliminating pressure surges resulting in reduced system stress and quieter operation in pumping systems Fixed Lead Pump The motors must be of equal size The BASIC cascade...

Page 182: ...d of the lead pump reaches the de staging frequency the fixed speed pump will be cut out de staged The lead pump continues to ramp up then ramps down to a stop and the two relays are cut out After a t...

Page 183: ...in BASIC cascade controller with one variable speed pump lead and two fixed speed pumps a 4 20 mA transmitter and system safety interlock 6 1 11 Fixed Variable Speed Pump Wiring Diagram VLT AQUA Drive...

Page 184: ...zed will cut in the contactor corresponding to the pump controlled by the relay For example RELAY 1 cuts in contactor K1 which becomes the lead pump K1 blocks K2 via the mechanical interlock preventin...

Page 185: ...out built in relays are de energized Safety Interlock Coast to stop Cut out built in relays are de energized Function of buttons on the Local Control Panel Variable speed pump lead Fixed speed pumps H...

Page 186: ...6 Application Examples VLT AQUA Drive Design Guide 6 10 MG 20 N5 22 VLT is a registered Danfoss trademark 6...

Page 187: ...bus cabling and always follow good common installation practice Low impedance ground connection of the shield at every node is very important also at high frequencies This can be achieved by connectin...

Page 188: ...d pair cables are recommended in or der to reduce noise between conductors Figure 7 1 Network Terminal Connection Figure 7 2 Control card terminals 7 1 3 VLT AQUA Hardware Set up Use the terminator di...

Page 189: ...transmitting a request and receiving a response 8 37 Max inter char delay Specify a maximum delay time between two received bytes to ensure timeout if transmission is interrupted 7 1 5 EMC Precautions...

Page 190: ...8 bytes for process data and a long format of 16 bytes that also includes a parameter channel A third message format is used for texts 7 2 1 VLT AQUA with Modbus RTU The FC protocol provides access to...

Page 191: ...yte Each character is secured via a parity bit which is set at 1 when it reaches parity i e when there is an equal number of 1 s in the 8 data bits and the parity bit in total A character is completed...

Page 192: ...justable frequency drive is either 1 31 or 1 126 1 Address format 1 31 Bit 7 0 address format 1 31 active Bit 6 is not used Bit 5 1 Broadcast address bits 0 4 are not used Bit 5 0 No Broadcast Bit 0 4...

Page 193: ...2 words and contains Control word and reference value from master to slave Status word and present output frequency from slave to master Parameter block The parameter block is used to transfer parame...

Page 194: ...Write parameter value in RAM word 0 0 1 1 Write parameter value in RAM double word 1 1 0 1 Write parameter value in RAM and EEPROM double word 1 1 1 0 Write parameter value in RAM and EEPROM word 1 1...

Page 195: ...an index 7 4 10 Parameter Value PWE The parameter value block consists of 2 words 4 bytes and the value depends on the defined command AK The master prompts for a parameter value when the PWE block c...

Page 196: ...operational sign in the message 7 4 12 Conversion The various attributes of each parameter are displayed in the section Factory Settings Parameter values are transferred as whole numbers only Convers...

Page 197: ...ch always occur in the defined sequence PCD 1 PCD 2 Control message master slave control word Reference value Control message slave master Status word Present output frequency VLT AQUA Drive Design Gu...

Page 198: ...number 4 14 is 19E in hexadecimal The response from the slave to the master will be 7 5 2 Reading a parameter value Read the value in par 3 41 Ramp 1 Ramp Up Time PKE 1155 Hex Read parameter value in...

Page 199: ...y message and send it Controllers communicate using a master slave technique in which only one device the master can initiate transactions called queries The other devices slaves respond by supplying...

Page 200: ...h adjustable frequency drive or device decodes it to determine which device is being addressed Modbus RTU messages addressed to zero are broadcast messages No response is permitted for broadcast messa...

Page 201: ...use to take the action defined by the function code This can include items such as coil or register addresses the quantity of items to be handled and the count of actual data bytes in the field 7 8 7...

Page 202: ...stop 05 Quick stop No quick stop 06 Freeze freq No freeze freq 07 Ramp stop Start 08 No reset Reset 09 No jog Jog 10 Ramp 1 Ramp 2 11 Data not valid Data valid 12 Relay 1 off Relay 1 on 13 Relay 2 of...

Page 203: ...through 4999 50000 Input data Adjustable frequency drive control word register CTW 50010 Input data Bus reference register REF 50200 Output data Adjustable frequency drive status word register STW 50...

Page 204: ...sponse message For a full explanation of the structure of an exception i e error response please refer to the section Modbus RTU Message Framing Structure Function Field Error Code in data field decim...

Page 205: ...tributes for each parameter can be seen in the section on factory settings Since a parameter value can only be transferred as a whole number a conversion factor must be used to transfer decimals Pleas...

Page 206: ...The coil status in the response message is packed as one coil per bit of the data field Status is indicated as 1 ON 0 OFF The LSB of the first data byte contains the coil addressed in the query The ot...

Page 207: ...xample HEX Slave Address 01 adjustable frequency drive address Function 05 write single coil Coil Address HI 00 Coil Address LO 40 64 decimal Coil 65 Force Data HI FF Force Data LO 00 FF 00 ON Error C...

Page 208: ...00 Coil Address LO 10 coil address 17 Quantity of Coils HI 00 Quantity of Coils LO 10 16 coils Byte Count 02 Force Data HI Coils 8 1 20 Force Data LO Coils 10 9 00 ref 2000hex Error Check CRC Respons...

Page 209: ...ss 3029 No of Points HI 00 No of Points LO 02 Par 3 03 is 32 bits long i e 2 registers Error Check CRC Response The register data in the response message are packed as two bytes per register with the...

Page 210: ...06 Register Address HI 03 Register address 999 Register Address LO E7 Register address 999 Preset Data HI 00 Preset Data LO 01 Error Check CRC Response Response the normal response is an echo of the q...

Page 211: ...13 Parameter set up selection lsb 14 Parameter set up selection msb 15 No function Reverse Explanation of the Control Bits Bits 00 01 Bits 00 and 01 are used to choose between the four reference valu...

Page 212: ...ency drive can only be stopped by the following Bit 03 Coasting stop Bit 02 DC braking Digital input par 5 10 Terminal 18 Digital Input to par 5 15 Terminal 33 Digital Input programmed to DC braking C...

Page 213: ...04 is activated provided that Control word bit 12 is chosen in par 5 40 Function Relay Bit 13 14 Selection of set up Use bits 13 and 14 to choose from the four menu set ups according to the shown tabl...

Page 214: ...cy drive controls are ready but the power component does not necessarily receive any power supply in case of external 24 V supply to controls Bit 01 Drive ready Bit 01 1 The adjustable frequency drive...

Page 215: ...output frequency is within the defined limits Bit 11 No operation in operation Bit 11 0 The motor is not running Bit 11 1 The adjustable frequency drive has a start signal or the output frequency is...

Page 216: ...16 bit word in integers 0 32767 the value 16384 4000 Hex corre sponds to 100 Negative figures are formatted by means of 2 s com plement The Actual Output frequency MAV is scaled in the same way as th...

Page 217: ...tor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also the table on the following page Alarms that are trip locked offer additiona...

Page 218: ...missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 35 Out of frequency ranges X X 36 Line failure...

Page 219: ...Overload Trip X 243 Brake IGBT X X 244 Heatsink temp X X X 245 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare part X 251 New Type Code X X Ta...

Page 220: ...000 32768 AMA Not OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error 17 00020000 131072 Internal Fault 10 V Low 18 00040000 262144 Brake Overload Brake Overload 19 00080000 52428...

Page 221: ...Bag Control Terminals 4 8 Acoustic Noise 3 20 Adjustable Frequency Drive Profile 7 25 Aggressive Environments 2 5 Air Humidity 2 5 Airflow 5 11 Aluminum Conductors 5 20 Ama 6 2 Analog I o Option Mcb...

Page 222: ...le Length 5 29 Control Cable Terminals 5 27 Control Cables 5 54 Control Cables 5 30 Control Cables 5 29 Control Card Performance 3 17 Control Card 10 V Dc Output 3 17 Control Card 24 V Dc Output 3 16...

Page 223: ...ample Of Closed loop Pid Control 2 16 Extended Cascade Controller Mco 101 And Advanced Cascade Controller Mco 102 3 40 External 24 V Dc Supply 3 36 External Fan Supply 5 43 External Temperature Monito...

Page 224: ...Kit In Rittal 3 47 Installation Of Line Power Shield For Adjustable Frequency Drives 3 54 Installation On Pedestal 3 51 Insulation Resistance Monitor irm 3 55 Intermediate Circuit 2 28 3 20 Ip 21 4x T...

Page 225: ...Motor Phases 2 28 Motor Protection 3 14 5 49 Motor Rotation 5 51 Motor Thermal Protection 7 29 Motor Thermal Protection 2 30 5 51 Motor Voltage 3 20 Mounting Of Decoupling Plate 5 18 Multi zone Contr...

Page 226: ...res 3 14 Protocol Overview 7 4 Pt1000 Temperature Sensor 3 38 Public Supply Network 2 23 Pulse Inputs 3 16 Pulse Start stop 6 1 Pulse Width Modulation 3 25 Pump Staging With Lead Pump Alternation 6 6...

Page 227: ...a 5 47 Surroundings 3 17 Switches S201 S202 And S801 5 31 Switching Frequency 5 20 Switching Frequency 5 32 System Status And Operation 6 6 T Terminal 37 2 32 Terminal Blocks 4 6 The Clear Advantage E...

Page 228: ...ge Level 3 16 Vvcplus 1 7 W Warning Against Unintended Start 2 1 What Is Ce Conformity And Labeling 2 3 What Is Covered 2 4 Wire Access 5 10 Index VLT AQUA Drive Design Guide 9 8 MG 20 N5 22 VLT is a...

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