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Danfoss VLT 5000 Series, Installation Startup Check List, Page: 7 / 45

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Danfoss VLT 5000 Series Installation Startup Check List Download Page 7

7

Pre-Installation Check

•

Be sure the Line Power, AFD and Motor have the same voltage 
range

•

Insure that all hand tools and kits are available.

Before installing the drive, check to be sure that the power line, the drive, and the motor are 
all rated for the same voltage. It may be necessary to check the wiring inside the motor's 
conduit box to confirm its voltage rating.

Options and kits:

Part numbers for Dynamic Brake Resistors, additional RFI Filters, LCP Remote mounting kit, 
serial communication cards, application cards, additional relay cards, LC Filters and 
Terminal Lug Kits are covered in the catalog.

Summary of Contents for VLT 5000 Series

Page 1: ...rmal applications Because of the flexibility of these drives there may be some specialized applications that are not specifically covered by these instructions In that case refer to the documentation...

Page 2: ...onent DANGER Because the drive uses large electrolytic capacitors in its power circuitry it can maintain a dangerous voltage level for up to 15 minutes after power has been removed Therefore always be...

Page 3: ...Manual provides general information on topics like mounting clearances drive fuses terminal tightening torques and drive parameters From the Customer a Connection Diagram might be available which prov...

Page 4: ...150 0 110 0 5005 4 0 3 0 5200 200 0 132 0 5006 5 0 4 0 5250 250 0 160 0 5008 7 5 5 5 5300 300 0 200 0 5011 10 0 7 5 5350 350 0 250 0 5016 15 0 11 0 5450 450 0 315 0 5022 20 0 15 0 5500 500 0 355 0 50...

Page 5: ...alog number is VLT 5011 P T2 CN1 ST R0 DL F00 A00 When ordered the Catalog Number is converted into a Sales Number which is much less cumbersome In the example above 178B3372 is the Sales Number The S...

Page 6: ...Chassis IP 20 CN1 Compact NEMA 1 IP 20 C54 Compact NEMA 12 IP 54 Hardware EB ST means Standard SB means Standard with Brake EB means Extended with brake load sharing the 300 500Hp have EX and DX whic...

Page 7: ...line the drive and the motor are all rated for the same voltage It may be necessary to check the wiring inside the motor s conduit box to confirm its voltage rating Options and kits Part numbers for...

Page 8: ...wn the motor nameplate information This will be important later during programming A conversion between HP and kW must be calculated 1Hp 0 75kW In the example 20Hp 15kW Motor Power ___________________...

Page 9: ...technical data of the instruction manual for the drive you are installing to certify that the drive is able to handle the maximum current of the motor In the example above a 100Hp 75kW motor uses 125a...

Page 10: ...ding start motors must be wired for run Insure that there are no power correction capacitors between the drive and the motor These types of capacitors must always be located on the incoming power to t...

Page 11: ...L fuses must be wired on the incoming power side of the drive The types of fuses are shown in the technical data section of the instruction manual In the example above fuses and a disconnect switch ar...

Page 12: ...bient air for cooling it is important to observe the limitations on ambient air temperature and elevation Contact the Service Department if you think that the mounting location of the drive compromise...

Page 13: ...sses along the entire length of the heat sink If a drive with no option panel is not mounted directly to a vertical flat surface it is important to see if this leaves any heat sink fins exposed in the...

Page 14: ...provide enough space above and below the drive to ensure proper flow of cooling air To determine the necessary clearances see the installation section of the Instruction Manual pages 43 44 The smalle...

Page 15: ...s mounted it is important to keep the drive as free as possible from concrete dust and similar dirt If the drive does not have power applied to it it should be kept covered If the drive must be powere...

Page 16: ...to be covered is general wiring practices The other sections cover power or line wiring from the drive to incoming power brake wiring The motor wiring covers the connections between the drive and the...

Page 17: ...outs for conduit entry Larger drives provide a removable conduit entry plate It is important to remove this plate before drilling or punching it When a drive is supplied with an auxiliary enclosure it...

Page 18: ...ne is for the power wiring between the drive and the controlled motor and the third is for the control wiring Because the wiring from the drive to the motor carries high frequency electrical pulses it...

Page 19: ...ve Refer to the Instruction Manual for fuse sizing In order to fulfill the requirements of Underwriters Laboratory UL as was stated on page 11 all drives must be provided with fast acting input power...

Page 20: ...ontrol card is 24Vdc Do NOT connect 120 240 460 575 to Control terminals Use Relay 01 02 03 for 120 or 240Vac The maximum voltage for the control circuit must not exceed 24Vdc A separate relay termina...

Page 21: ...onnect switch back to the drive s start circuit Then if the disconnect is opened while the drive is running the drive immediately shuts off When the disconnect switch is closed the drive begins from a...

Page 22: ...the dynamic brake resistor is used a considerable amount of time 48 seconds then a 40 brake resistor is used On Extended with Brake EB units there is an additional terminal block added to the R R term...

Page 23: ...Relay Outputs This next section covers control wiring It covers Digital Input Wiring first followed by Analog Inputs Analog Outputs are covered followed by Digital Outputs then Relay Outputs It is alw...

Page 24: ...coasting stop inverse command If terminal 27 does not see 24Vdc the drive is not enabled and it does not operate A display on the front of the drive gives a clear indication when this occurs After pre...

Page 25: ...NO switch The Jog frequency is set by parameter 213 and the ramp to the jog frequency is set by parameter 211 Note that the opposite side of the switch goes to terminal 12 which is a source of 24Vdc...

Page 26: ...Stop Inverse Push Button Switch Normally Closed NC Some options Normally closed switch is programmed for Stop Inverse Inverse means that the command Stop is given when 24Vdc is gone Stop Command is se...

Page 27: ...modate more stop commands Any switch opens stops the motor If more stop commands are needed the diagram above shows multiple NC PB stop switches using one Digital Input If any of the 5 switches are op...

Page 28: ...rt Stop Power comes from terminal 12 a source of 24Vdc Terminal 18 is programmed for Latched Start and terminal 16 is programmed for Stop Inverse When the NC PB stop switch is closed sending 24Vdc to...

Page 29: ...rminal 17 is wired directly to 24Vdc and is set to Freeze Reference In later revisions of software there is a parameter 330 which can be programmed for freeze reference without using terminal 17 There...

Page 30: ...is OFF the drive stops The switch wired to terminal 19 determines direction when the drive is ON With 0Vdc going to terminal 19 programmed for Reversing the drive goes forward When 24Vdc goes into te...

Page 31: ...above one switch is used to start multiple drives The 24Vdc from the first drive is being sent to the other drives Notice that a wire most be connected between all the Digital Input commons terminal 2...

Page 32: ...s used to start the drive in either direction and turn it OFF in the center position Notice that 24Vdc from terminal 12 goes to the center of the switch When the switch is completed to terminal 18 is...

Page 33: ...minals 32 and 33 see 0Vdc the preset speed follows the value placed in parameter 215 So when the 4 position rotary switch is in position 1 parameter 215 is the reference In position 2 terminal 32 sees...

Page 34: ...t program setups Notice the binary chart for setups 1 through 4 In order for the setup change to work parameter 004 must be set for Multi Setup A DPDT double pole double throw relay is used when posit...

Page 35: ...indicates direction 24Vdc Power for the encoder comes from terminals 12 or 13 and common is wired to terminal 39 Only terminals 33 and 32 can be wired for an encoder This arrangement must use 24Vdc 5...

Page 36: ...wired to terminal 55 which is the Analog Input common The middle tap is wired to terminal 53 terminal 54 if a second pot is used Parameter 309 minimum 0Vdc and 310 maximum 10Vdc sets the usable volta...

Page 37: ...ference which causes the drive to go in reverse if programmed correctly Observe the graph to the right It is not possible to change the minimum reference parameter 204 to a negative number but a negat...

Page 38: ...es One Pot controlling multiple drives In the example above one potentiometer is used to send a 0 10Vdc reference to the top drive To send this same reference signal to the next drive terminals 53 are...

Page 39: ...rminal 55 common for the Analog Inputs The negative side of the transmitter is wired to terminal 60 to complete the circuit Parameter 314 is setup for Feedback with parameter 315 setting the minimum 4...

Page 40: ...n the drive The signal from the transmitter is wired to terminal 60 mA input on the drive There must be a connection between terminal 55 AI common and terminal 39 in order for the signal to work Param...

Page 41: ...terminal 45 default is 0 to Fmax frequency Each AO option has 3 output selections 0 20mA 4 20mA or 0 32 000 pulses If 0 Fmax is used for terminal 45 the meter can be trimmed by adjusting parameter 202...

Page 42: ...of the slave Terminal 42 of the master is wired to terminal 60 of the slave Notice that commons must be attached terminal 39 of the master to terminal 55 of the slave Parameter 202 in the master sets...

Page 43: ...gnal terminal 42 from the master drive 1 is connected to a digital input terminal 17 of the slave drive 2 Terminal 17 or 29 can be used but it must be programmed for Pulse Reference The common termina...

Page 44: ...ts have the same 35 options as the Digital Outputs but without any power they are dry contacts There are 2 relays in the VLT 5000 The most commonly used relay is referred to as Relay 1 because it uses...

Page 45: ...r configurations should NOT be used The address for each drive is set in parameter 500 from address 1 to 126 The default address is 1 If more than 31 drives are attached a repeater should be used to a...

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