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2 General information

2.1 Requirements

Table 2: Required Drive Component Versions

Component

Version

Comment

The control board of VACON

®

 NXP AC drive Hardware: VB00761 B (141L8026) or newer

Software: NXP00002V198 or newer

The STO and ATEX option board (OPTAF)

Hardware: VB00328 E (141L7786) or newer Check the safety levels of STO in the

product manual.

Table 3: The PC Tools that Can Be Used with the Option Board

PC tool

Version

Comment

NCDrive

2.0.29 or newer

Older versions than this can be used, but they do not show correctly the details of safety
related faults.

VACON

®

 Loader 1.1.12.0 or newer The tool is used to update the option board firmware.

VACON

®

 Safe

1.0.2.0 or newer

The tool is used to parameterize and monitor the option board.

2.2 Safety Levels of the Advanced Safety Option Board

Safety integrity level: SIL 3
Performance level: PL e
Category: Cat 4

2.3 Using the Advanced Safety Option Board

The Advanced safety option board is used to implement safety functions in accordance with the standard EN IEC 61800-5-2. The
option board handles the safe I/O and the monitoring of active safety functions. The option board does not handle the control of
the AC drive. The AC drive can be controlled, for example, with the drive application, or the external process control system can give
the speed reference to the AC drive.
The Advanced safety option board must be used with a subsystem that provides the STO function, it is not possible to use the
Advanced safety option board alone. The STO function is provided, for example, by the OPTAF STO option board. To use the safety
functions that do speed monitoring, an external speed sensor is necessary. The sensor can be a digital or an analog encoder or a
digital proximity sensor.
When using a safe fieldbus, install an option board that supports the fieldbus.
The 

Illustration 4

 shows the configuration of the AC drive with the Advanced safety option board in slot C. The safe fieldbus and the

closed-loop control are optional. The possible configuration and available features can depend on other option boards and their
installation slots.

AN384043247178en-000101 / DPD01919

8 | Danfoss A/S © 2021.08

General information

VACON® NXP Advanced Safety Options

Installation Guide

Summary of Contents for VACON OPTEA

Page 1: ...Installation Guide VACON NXP Advanced Safety Options OPTBL OPTBM OPTBN drives danfoss com...

Page 2: ......

Page 3: ...on Board OPTBL 10 Option Board OPTBM 11 Option Board OPTBN 12 General Information 12 Installation 14 Installation Safety 14 Installing the Option Board 14 Commissioning 16 Preparing for Commissioning...

Page 4: ...1 Manual and Version History Manual version Updates DPD01919A The first published version of this manual DPD01919B Information on the manual added Version history table added Table linking option boa...

Page 5: ...1 3 Approvals and Certificates e30bi948 10 Illustration 1 T V Certificate AN384043247178en 000101 DPD01919 5 Danfoss A S 2021 08 Introduction VACON NXP Advanced Safety Options Installation Guide...

Page 6: ...The tests were executed in accordance with the following documents PROFIsafe Test Specification for F Slaves F Devices and F Hosts Version 2 1 March 2007 This certificate is granted according to the...

Page 7: ...e30bi949 10 Illustration 3 EC Declaration of Conformity AN384043247178en 000101 DPD01919 7 Danfoss A S 2021 08 Introduction VACON NXP Advanced Safety Options Installation Guide...

Page 8: ...IEC 61800 5 2 The option board handles the safe I O and the monitoring of active safety functions The option board does not handle the control of the AC drive The AC drive can be controlled for examp...

Page 9: ...e Control Board e30bi367 10 Illustration 4 An example configuration of the VACON NXP drive with the Advanced safety option board The subsystems that handle safety actions are marked in gray The parame...

Page 10: ...rminal B of digital output 1 7 Dout 2A Terminal A of digital output 2 8 Dout 2B Terminal B of digital output 2 9 24 V 24 V supply for external logic 10 GND 11 Din 1A Terminal A of digital input 1 12 D...

Page 11: ...optional 8 Z Reference signal optional 9 A Unmodified encoder signal loopback 10 A Unmodified encoder signal loopback 11 B Unmodified encoder signal loopback 12 B Unmodified encoder signal loopback 13...

Page 12: ...oder signal loopback 14 Z Unmodified encoder signal loopback The OPTBN option board is similar to the OPTBL option board but in addition the OPTBN option board has a Sin Cos type encoder interface boa...

Page 13: ...ration 8 The Board Identification Sticker on the Advanced Safety Option Board AN384043247178en 000101 DPD01919 13 Danfoss A S 2021 08 Advanced Safety Option Variants VACON NXP Advanced Safety Options...

Page 14: ...damage to the boards Switch off the AC drive before installing removing or replacing option boards on the drive N O T I C E Measure or do a check of the encoder supply voltage of the encoder interface...

Page 15: ...tightly in the clamp The board revision can affect the applicable installation slot e30bi038 10 In IP21 cut free the opening on the cover of the AC drive for the fieldbus cable Install the cables Clo...

Page 16: ...ng guide of the AC drive Refer to the user guide of other subsystems connected to the commissioned drive system Define the parameter file for the Advanced safety option board Make sure that the hardwa...

Page 17: ...he Advanced safety option board The parameterization process of the Advanced safety option board has 4 steps Procedure To select the desired safety functions and features go to Select functions in the...

Page 18: ...verification Adding verification confirmation Calculation of final CRC Parameter file taken into use Parameter file with validation information stored PC Advanced safety option board Send parameter fi...

Page 19: ...erent safety functions can be reported as reques ted or reached The fault F20 source 243 drive conf fault number 2 appears The fault indicates that the parameter file is not tested and validated Print...

Page 20: ...ing on the result of the risk and hazard analysis you can use the safe external acknowledgment signal 1 or the non safe drive acknowledgment 2 The case in Illustration 11 has safe external acknowledgm...

Page 21: ...1 X3 2 STO 2 STO option board OPTAF STO X3 3 GND X3 4 GND SD2 SD1 SD2 SD1 e30bi379 10 Illustration 11 Emergency Stop Configuration with the STO Function and Safe Acknowledgment For some devices used...

Page 22: ...and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequent...

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