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Index

A

Accessories, MR4

19

Accessories, MR5

19

Accessories, MR6

20

Accessories, MR7

20

Accessories, MR8

21

Accessories, MR9

21

Approvals and certifications

7

B

Board slot

84

Brake power

128, 129

Brake resistance

126

Brake resistor

127, 127

Brake resistor cable

33

Brake resistor terminal

33

C

Cable installation, MR4-MR7

44

Cable installation, MR8-MR9

48

Cable requirements

31, 32, 32

Cable selection

Control cables

65

Cable sizes

106, 107

Cable sizes, North America

109, 111

Cable stripping lengths

112

Cables, distance between

43

Cabling

Fieldbus

69, 71

Commissioning

92

Commissioning, checks after

94

Commissioning, safety

91

Control connections

130

Control panel

89

Control unit

Components

64

DIP switches

67

Fieldbus terminals

69

Real-time clock

87

Terminals

65

Cooling

27

Cooling space

27

Corner-grounded network

35

D

Delivery

19

Dimensions, flange-mounting

102

Dimensions, wall-mounting

96

Disposal

7

E

EMC jumpers

53, 53, 55, 58, 60

EMC protection level

53

EMC-compliant installation

34

F

Fieldbus

69

Fieldbus grounding

73, 79

Flange-mounting

25

Fuse

32, 32, 33

Fuse sizes

106, 107

Fuse sizes, North America

109, 111

Fuse, North America

33

G

Galvanic isolation barriers

87

Grounding principle

35

H

Heavy duty

126

High overload

125

Horizontal mounting

25

I

Installation space

27

Insulation checks

92

L

Lifting

22

Light duty

126

Low overload

124

M

Maintenance

95

O

Index

Operating Guide  | VACON® 100 Wall-mounted Drives

AQ298036140958en-000101 / DPD01711| 145

Danfoss A/S © 2019.05

Summary of Contents for VACON 100 flow

Page 1: ...Operating Guide VACON 100 Wall mounted Drives VACON 100 INDUSTRIAL VACON 100 FLOW VACON 100 HVAC...

Page 2: ......

Page 3: ...Bag MR5 19 4 2 3 Accessories Bag MR6 20 4 2 4 Accessories Bag MR7 20 4 2 5 Accessories Bag MR8 21 4 2 6 Accessories Bag MR9 21 4 3 Storing the Product 22 4 4 Lifting the Enclosure Sizes MR8 and MR9 22...

Page 4: ...Installing the AC drive in an IT System MR7 55 6 6 3 Installing the AC drive in an IT System MR8 58 6 6 4 Installing the AC drive in an IT System MR9 60 6 7 Installation in a Marine Environment 63 7...

Page 5: ...Drive after Commissioning 94 9 Maintenance 95 9 1 Maintenance Schedule 95 10 Specifications 96 10 1 Weight of the Drive 96 10 2 Dimensions 96 10 2 1 Dimensions for Wall mounting 96 10 2 1 1 Dimensions...

Page 6: ...100 FLOW 525 690 V 122 10 6 9 Power Ratings of VACON 100 HVAC 208 240 V 123 10 6 10 Power Ratings of VACON 100 HVAC 380 500 V 124 10 7 Overload Capability 124 10 8 Brake Resistor Ratings 126 10 8 1 Br...

Page 7: ...applicable safety warning and caution information from https www danfoss com en service and support REMARQUE Vous pouvez t l charger les versions anglaise et fran aise des manuels produit contenant l...

Page 8: ...ertification for the drive are on the nameplate of the drive For more information contact the local Danfoss office or partner Introduction Operating Guide VACON 100 Wall mounted Drives AQ298036140958e...

Page 9: ...ected to mains A contact with this voltage can lead to death or serious injury Do not touch the components of the power unit when the drive is connected to mains Before connecting the drive to mains m...

Page 10: ...t signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the I O functions including the start inputs can change If you ac...

Page 11: ...that is identified with the PE symbol CAUTION CUT HAZARD FROM SHARP EDGES There can be sharp edges in the AC drive that can cause cuts Wear protective gloves when mounting cabling or doing maintenanc...

Page 12: ...nment this product can cause radio interference Take supplementary mitigation measures NOTICE MAINS DISCONNECTION DEVICE If the AC drive is used as a part of a machine the machine manufacturer must su...

Page 13: ...9B and internal fieldbuses was added Information about option boards was updated EC declaration was removed Information about VACON 100 IP00 drive modules was removed Hyperlink to company web page was...

Page 14: ...Code Type AC DRIVE A C B D F E G H I e30bh338 10 A The batch ID C The type code E The mains voltage G The protection rating I The order number of the customer B The VACON order number D The serial num...

Page 15: ...FLOW AC drive HVAC The VACON 100 HVAC AC drive IP54 The optional codes There are many options for example IP54 an AC drive with the protection rating IP54 3 4 Enclosure Sizes The codes for nominal cu...

Page 16: ...closure size 2 208 240 V 0003 MR4 0004 0007 0008 0011 0012 0018 MR5 0024 0031 0048 MR6 0062 0075 MR7 0088 0105 0140 MR8 0170 0205 0261 MR9A 0310 Product Overview Operating Guide VACON 100 Wall mounted...

Page 17: ...500 V 0003 MR4 0004 0005 0008 0009 0012 0016 MR5 0023 0031 0038 MR6 0046 0061 0072 MR7 0087 0105 0140 MR8 0170 0205 0261 MR9A 0310 0386 MR9B Product Overview Operating Guide VACON 100 Wall mounted Dri...

Page 18: ...0034 0041 MR7 0052 0062 0080 MR8 0100 0125 0144 MR9A 0208 0262 MR9B 7 525 690 V 0007 MR6 0010 0013 0018 0022 0027 0034 0041 MR7 0052 0062 0080 MR8 0100 0125 0144 MR9A 0170 0208 0262 MR9B Product Over...

Page 19: ...unding clamps for control cable 3 and the grounding clamps for grounding conductor 2 M4x8 screw 1 Screw for the optional grounding M5x12 screw 1 Screw for the external grounding of the drive Grounding...

Page 20: ...ew for the optional grounding M5x12 screw 1 Screw for the external grounding of the drive Grounding clamp for control cable 3 Control cable grounding Grounding clamp for cable shield size M32 1 Clampi...

Page 21: ...t 15 For cable installation Conical spring washer 11 For cable installation Split spring washer 4 For grounding clamp installation M4x10 pan head screw 2 For touch cover installation IP00 Grounding cl...

Page 22: ...ons A Make sure that the temperature variation is small B Make sure that the humidity is less than 50 4 4 Lifting the Enclosure Sizes MR8 and MR9 Context The weights of AC drives of different enclosur...

Page 23: ...ximum lifting angle is 45 45 e30bh138 10 Illustration 2 Maximum Lifting Angle 4 5 Using the Product Modified Label Context In the accessories bag there is also a product modified label The function of...

Page 24: ...Label Procedure 1 Attach the label on the side of the AC drive to know where to find it 2 If changes are made in the AC drive write the change on the label Receiving the Delivery Operating Guide VACON...

Page 25: ...ll the AC drive with the screws and other components included in the delivery 5 2 Flange mounting Requirements You can also install the AC drive into the cabinet wall with a flange mounting option NOT...

Page 26: ...g and Drive Outline with Flange Table 10 The Dimensions of the Drive MR4 to MR7 in mm in inch Enclosure size C D MR4 357 14 1 152 6 0 MR5 454 17 9 169 6 7 MR6 580 22 8 220 8 7 MR7 680 26 8 286 11 3 Ta...

Page 27: ...ooling air does not go above the maximum ambient operating temperature or below the minimum ambient operating temperature of the drive 5 3 2 Cooling A D A B B C e30bg010 10 A The clearance around the...

Page 28: ...20 4 7 60 2 4 MR6 20 0 8 20 0 8 160 6 3 80 3 1 MR7 20 0 8 20 0 8 250 9 8 100 3 9 MR8 20 0 8 20 0 8 300 11 8 150 5 9 MR9 20 0 8 20 0 8 350 13 8 200 7 9 1 For a drive with IP54 UL Type 12 the minimum cl...

Page 29: ...n 6 Make also sure that the outlet air from the lower drive goes to a different direction than the air intake of the top drive To do this attach a metal plate to the cabinet wall between the drives Wh...

Page 30: ...f Cooling Air Enclosure size The quantity of cooling air m3 h The quantity of cooling air CFM MR4 45 26 MR5 75 44 MR6 190 112 MR7 185 109 MR8 335 197 MR9 620 365 Mounting Operating Guide VACON 100 Wal...

Page 31: ...ith a minimum heat resistance of 70 C 158 F In the selection of the cables and the fuses refer to the nominal output current of the drive Find the nominal output current on the nameplate For informati...

Page 32: ...m temperature of the cable surface is 70 C Use only cables with a concentric copper shield The maximum number of parallel cables is 9 When using parallel cables make sure to obey the requirements of t...

Page 33: ...information on faster fuses speak to the manufacturer The manufacturer can also recommend some high speed Class J UL CSA and aR UL recognised fuse ranges The solid state short circuit protection does...

Page 34: ...1 30 MHz is a maximum of 100 m m A symmetrical power cable with a concentric protection wire A cable for the specified mains voltage We recommend an MCMK cable See illustration 9 Mains ca ble A power...

Page 35: ...EMC protection level C4 To change the EMC protection level from C2 or C3 to C4 see instructions in 6 6 Installation in an IT System 6 3 Grounding Ground the AC drive in accordance with applicable stan...

Page 36: ...the minimum size of the protective earthing conductor NOTICE MALFUNCTION OF FAULT CURRENT PROTECTIVE SWITCHES Because there are high capacitive currents in the AC drive it is possible that the fault...

Page 37: ...emove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit M4x8 e30bh223 10 3 Locate the terminals Electrical Installation Operating Guide VACON 100 Wall mounte...

Page 38: ...ocating the Terminals MR4 MR7 6 4 2 Get Access and Locate the Terminals for MR8 Context Follow these instructions to open the AC drive for installing the cables for example Electrical Installation Ope...

Page 39: ...Remove the cable cover e30bh251 10 M4x8 3 Remove the cable entry plate e30bh252 10 M4x8 4 Remove the EMC shield plate Electrical Installation Operating Guide VACON 100 Wall mounted Drives AQ298036140...

Page 40: ...different than usually especially in MR8 L1 U V W L2 L3 DC DC R R e30bh254 10 6 4 3 Get Access and Locate the Terminals for MR9 Context Follow these instructions to open the AC drive for installing th...

Page 41: ...the AC drive M4x10 e30bh244 10 2 Remove the cable cover M4x8 e30bh245 10 3 Remove the cable entry plate Electrical Installation Operating Guide VACON 100 Wall mounted Drives AQ298036140958en 000101 DP...

Page 42: ...Loosen the screws and remove the sealing plate e30bh247 10 M4x8 5 Remove the EMC shield plate Electrical Installation Operating Guide VACON 100 Wall mounted Drives AQ298036140958en 000101 DPD01711 42...

Page 43: ...her cables If the motor cables are in parallel with other cables obey the minimum distances see table 15 The distances are also valid between the motor cables and the signal cables of other systems Th...

Page 44: ...tandards on Cabling Prerequisites Make sure that the delivery contains all necessary components For the installation the contents of the accessories bag is needed see 4 2 Accessories Open the covers a...

Page 45: ...en putting the cable pull the cable back to make the grommets straight A B C e30bh224 10 A The mains cable C The motor cable B The brake cable Illustration 12 Installing Cables through Grommets 5 With...

Page 46: ...lamps for cable shield B Connect the phase conductors of the mains cable and of the motor cable and the conductors of the brake resistor cable into the correct terminals C Attach the grounding conduct...

Page 47: ...r and also to the terminals that are identified with the PE symbol A To comply with the requirements of the standard EN 61800 5 1 obey the instructions in 6 3 Grounding B If a double grounding is nece...

Page 48: ...L Standards on Cabling Prerequisites Make sure that the delivery contains all necessary components For the installation the contents of the accessories bag is needed see 4 2 Accessories Open the cover...

Page 49: ...the cable pull the cable back to make the grommets straight e30bh277 10 e30bh278 10 3 Attach the grommet and the cable so that the frame of the drive goes into the groove of the grommet A With the pr...

Page 50: ...able and of the motor cable into the correct terminals If a brake resistor cable is used connect its conductors into the correct terminals B Attach the grounding conductor of each cable to a grounding...

Page 51: ...0bh250 10 A The grounding connection Illustration 15 Connecting the Cables MR9 6 If many cables are used on one connector put the cable lugs on top of each other Electrical Installation Operating Guid...

Page 52: ...tor and also to the terminals that are identified with the PE symbol A To comply with the requirements of the standard EN 61800 5 1 obey the instructions in 6 3 Grounding B Connect the protective cond...

Page 53: ...HE AC DRIVE FROM INCORRECT EMC LEVEL The EMC level requirements for the AC drive depend on the installation environment An incorrect EMC level can damage the drive Before connecting the AC drive to th...

Page 54: ...MR5 e30bh299 10 MR6 200 500 V MR6 600 690 V 2 To disconnect the RFI filters from ground remove the EMC jumpers Pull the EMC jumper out with the tool e30bh301 10 Electrical Installation Operating Guid...

Page 55: ...0 Product modified Date Date Date 6 6 2 Installing the AC drive in an IT System MR7 Context Use these instructions to change the EMC protection of the AC drive to level C4 Prerequisites Open the cover...

Page 56: ...2 Remove the EMC jumper Attach the cover of the EMC box again e30bh303 10 3 Find the DC grounding busbar between the terminals R and U To remove the busbar from the frame remove the M4 screw Electric...

Page 57: ...ed Date Date Date Procedure for 600 690 V 1 Remove the EMC jumper e30bh306 10 2 Attach the cable cover 3 Close the cover of the AC drive 4 After the change write The EMC level was changed and the date...

Page 58: ...otection of the AC drive to level C4 Prerequisites Open the cover of the AC drive and remove the cable cover as instructed in 6 4 2 Get Access and Locate the Terminals for MR8 Electrical Installation...

Page 59: ...B e30bh308 10 A The grounding arm is up B The grounding arm is down level C4 Illustration 17 Finding the Grounding Arm MR8 4 Attach the cable cover 5 Close the cover of the AC drive 6 After the change...

Page 60: ...e instructions to change the EMC protection of the AC drive to level C4 Prerequisites Open the cover of the AC drive as instructed in 6 4 3 Get Access and Locate the Terminals for MR9 Electrical Insta...

Page 61: ...bh376 10 5 Attach the cover plate 6 In IP54 attach the fan 7 Attach the cover of the fan 8 After the change write The EMC level was changed and the date on the product modified label If the label is n...

Page 62: ...vel was changed and the date on the product modified label If the label is not yet attached attach it on the drive near the nameplate e30bg773 10 Product modified Date Date Date Electrical Installatio...

Page 63: ...mmet plate the touch shield and the cover of the extension box 4 Close the cover of the AC drive 5 After the change write The EMC level was changed and the date on the product modified label If the la...

Page 64: ...for the signal selection of Analog Input 1 K A fan only in IP54 of MR4 and of MR5 M The location and the default position of the Safe Torque Off STO jumper B The Ethernet connection D The option boar...

Page 65: ...of the LED Status of the drive Blinking slowly Ready Green Run Red Fault Orange Alarm Blinking fast Downloading software 7 2 Control Unit Cabling 7 2 1 Selection of the Control Cables NOTICE CABLE SEL...

Page 66: ...input 4 DI4 14 Digital input 5 DI5 15 Digital input 6 DI6 16 Relay output 1 RO1 NC 21 22 RO1 CM RO1 NO 23 Common for DI1 DI6 CM 11 Common for DI1 DI6 CM 17 Serial bus negative RS485 A Serial bus posi...

Page 67: ...I O board Terminal Signal Default Relay board 1 From term 6 or 12 From term 13 Illustration 21 Standard Relay Board SBF3 RO1 NC RO1 CM RO1 NO RO2 NC RO2 CM RO2 NO TI1 TI1 21 22 23 24 25 26 28 29 e30bh...

Page 68: ...he current signal I 0 20 mA input D ON Illustration 23 The Selections of the DIP Switches Table 18 The Default Positions of the DIP Switches The DIP switch The default position AI1 U AI2 I AO1 I RS485...

Page 69: ...t B Floating Illustration 24 Change the Position of This Switch to Isolate the Digital Inputs from Ground 7 4 Fieldbus Connection 7 4 1 Fieldbus Terminals The drive can be connected to fieldbus with a...

Page 70: ...CON 100 family RJ45 connector does not have speed or activity LEDs Instead it has a single LED in the middle of the AC drive The LED cannot be seen unless the covers are removed The LED works as liste...

Page 71: ...bles The recommended minimum distance is 300 mm Do not let fieldbus cables and motor cables cross each other If it is not possible the fieldbus cables must cross other cables at an angle of 90 Shielde...

Page 72: ...0bh381 10 Illustration 28 Example of Good Routing of Extra Fieldbus Cable NOTICE To prevent shield fracture do not bend the cable too much or run the cable back and forth on the same path Control Unit...

Page 73: ...4 4 2 Grounding the Cable Shield Equipotential bonding refers to using metal parts to make ground potential everywhere in the installation the same the system ground If the ground potential of all the...

Page 74: ...able shield that is connected at both ends causes current to flow in the shield To prevent this the cable shield must be disconnected or cut at some point between the devices Grounding should be done...

Page 75: ...o instructions in 6 4 1 Get Access and Locate the Terminals for MR4 MR7 6 4 2 Get Access and Locate the Terminals for MR8 or 6 4 3 Get Access and Locate the Terminals for MR9 Control Unit Operating Gu...

Page 76: ...Ethernet Cable Installation Location 2 In IP21 cut free the opening on the cover of the AC drive for the Ethernet cable e30bh387 10 3 In IP54 cut a hole in a grommet and move the cable through it Con...

Page 77: ...the grommet so that it stays straight If this is not possible make the connection tight with some insulation tape or a cable tie e30bg086 10 4 Put the cover of the drive back Pull the fieldbus cables...

Page 78: ...Kabel UNITRONICR BUS LD FD P A part number 2170813 or 2170814 Belden 9841 The plug type to be used is 2 5 mm2 AWG13 The theoretical maximum cable length depends on baud rate See the following table f...

Page 79: ...in VACON 100 products does not have jumpers for grounding options Connect the cable shield directly to the frame of the AC drive see illustration 36 and illustration 38 C D B A e30bh384 10 Illustrati...

Page 80: ...s necessary to keep the voltage in state 1 above 200 mV also between the messages Unless the first and last device in the RS485 bus line have a built in bus biasing function you must add a separate ac...

Page 81: ...an be attached to the frame with the grounding clamp for the control cable Strip the cable at a maximum length of 15 mm 0 59 in Do not remove the aluminum shield of the cable 15 mm e30bg842 10 2 Conne...

Page 82: ...s the master device A Find the DIP switches on the left side of the control unit of the drive e30bg845 10 B Set the DIP switch of the RS485 bus termination to the ON position The termination resistors...

Page 83: ...ion resistance causes signal reflections on the line which can disrupt the fieldbus communication Do not power down the last device on the fieldbus line while the fieldbus is active 5 In IP21 unless y...

Page 84: ...ots OPTB1 The I O expander board C D E OPTB2 The Thermistor relay board C D E OPTB4 The I O expander board C D E OPTB5 The Relay board C D E OPTB9 The I O expander board C D E OPTBF The I O expander b...

Page 85: ...is disconnected from mains A contact with this voltage can lead to injury Make sure that there is no voltage in the control terminals before touching the control terminals CAUTION DAMAGE TO OPTION BOA...

Page 86: ...board into the correct slot C D or E The option board has a slot coding because of which it is not possible to install the option board in an incorrect slot B A e30bg849 10 A The slot coding B The opt...

Page 87: ...ons of the RTC in the application guides 7 8 Galvanic Isolation Barriers The control connections are isolated from the mains The ground terminals are permanently connected to the I O ground The digita...

Page 88: ...tion barriers 7 9 Description of the Control Panel 7 9 1 Control Panel and the Keypad The control panel is the interface between the AC drive and the user With the control panel you can control the sp...

Page 89: ...own and to decrease a value H The arrow button LEFT Use it to move the cursor left Illustration 45 Buttons of the VACON 100 Keypad 7 9 2 Displays of the Control Panel There are 2 display types the gra...

Page 90: ...ber of items in the group in question Illustration 46 Graphical Display of the Control Panel A B F C D E e30bu014 10 A The indicators of status C The name of the group or item of the current location...

Page 91: ...e drive are closed DANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains and...

Page 92: ...ed to the motor cable 9 Make sure that the cables do not touch the electrical components of the drive 10 Make sure that the common inputs of the digital input groups are connected to 24 V or ground of...

Page 93: ...phase conductors 1 and 3 and between phase conductors 2 and 3 3 Measure the insulation resistance between each phase conductor and the grounding conductor 4 The insulation resistance must be 1 M at t...

Page 94: ...e in the STOP position 2 Make sure that the motor can be started safely 3 Activate the Start up wizard See the relevant application guide 4 Set the maximum frequency reference that is the maximum spee...

Page 95: ...onths The interval is different in dif ferent environments Check the mains terminals the motor terminals and the control terminals Make sure that the cooling fan operates correctly Make sure that ther...

Page 96: ...sions 10 2 1 Dimensions for Wall mounting 10 2 1 1 Dimensions for Wall mounting for MR4 25 0 98 25 0 98 7 0 28 13 0 51 e30bh139 10 IP21 IP54 112 4 41 147 5 79 128 5 04 100 3 94 313 12 32 100 3 94 328...

Page 97: ...19 16 50 406 15 98 115 4 53 100 3 94 IP21 39 1 54 37 5 1 48 130 5 12 134 5 28 130 5 12 134 5 28 IP54 A Mounting holes for replacing a VACON NX AC drive with a VACON 100 Wall mounted AC drive Illustrat...

Page 98: ...541 21 30 9 0 35 148 5 83 229 9 02 148 5 83 151 5 94 IP21 IP54 42 1 65 43 7 1 72 148 5 83 151 5 94 40 1 57 33 1 30 40 1 57 25 0 98 Illustration 50 Dimensions of the AC Drive MR6 mm in Specifications...

Page 99: ...8 645 25 39 237 9 33 190 7 48 IP21 IP54 160 6 30 211 8 31 160 6 30 217 8 54 9 0 35 16 0 63 51 2 01 25 0 98 50 1 97 Illustration 51 Dimensions of the AC Drive MR7 mm in Specifications Operating Guide V...

Page 100: ...2 5 2 46 114 4 49 3 x 38 3 x 1 50 117 4 61 188 7 40 9 0 35 663 26 10 22 0 87 262 10 31 217 8 54 235 9 25 216 8 50 290 11 42 966 38 03 343 13 50 Illustration 52 Dimensions of the AC Drive MR8 mm in Spe...

Page 101: ...0 284 11 18 27 5 1 08 360 14 17 810 31 89 360 14 17 M8 GND 9 0 35 9 0 35 9 0 35 59 2 32 326 12 84 4 x 81 5 3 21 77 3 03 318 12 52 166 6 54 25 0 98 84 3 31 3 x 42 3 x 1 65 126 4 96 Illustration 53 Dime...

Page 102: ...0 94 113 4 45 357 14 06 341 13 43 102 4 02 72 2 83 18 5 0 73 9 0 35 32 8 1 29 39 1 54 77 3 03 190 7 48 134 5 28 128 5 04 187 7 36 7 0 28 e30bh145 10 Illustration 54 Flange Mounting Dimensions of MR4...

Page 103: ...7 150 5 91 169 6 65 9 0 35 13 0 51 382 15 04 24 0 94 39 1 54 33 1 30 27 5 1 08 100 3 94 214 8 43 114 4 49 11 5 0 45 72 2 83 145 5 71 102 4 02 12 0 47 Illustration 55 Flange Mounting Dimensions of MR5...

Page 104: ...0 16 115 5 4 55 196 7 72 12 0 47 18 0 71 6 0 24 184 7 24 220 8 66 195 7 68 201 7 91 7 0 28 102 4 02 566 22 28 580 22 84 232 9 13 72 2 83 355 6 14 00 e30bh147 10 Illustration 56 Flange Mounting Dimensi...

Page 105: ...of Cable and Fuse Size Information This topic lists the links to find the cable and fuse size tables for VACON 100 wall mounted drives 10 3 2 Cable and Fuse Sizes Mains Voltage 208 240 V and 380 500...

Page 106: ...5 9 6 12 0 16 3x2 5 2 5 1 6 solid 1 4 stranded 1 6 MR5 0018 2 0016 5 18 0 16 0 20 3x6 6 1 10 Cu 1 10 0024 2 0023 5 24 0 23 0 25 3x6 6 1 10 Cu 1 10 0031 2 0031 5 31 0 31 0 32 3x10 10 1 10 Cu 1 10 MR6...

Page 107: ...2x 3x185 57 Al Bolt size M10 Bolt size M8 1 If you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected It is also possible to use a single cable if you obey...

Page 108: ...16 16 Cu 3x25 16 Al 6 70 Cu Al 6 70 0052 6 0052 7 52 0 63 3x25 16 Cu 3x35 16 Al 6 70 Cu Al 6 70 0062 6 0062 7 62 0 63 3x25 16 Cu 3x35 16 Al 6 70 Cu Al 6 70 MR8 0080 6 0080 7 80 0 80 3x35 16 Cu 3x50 21...

Page 109: ...Table 26 Cable and Fuse Sizes Mains Voltage 208 240 V and 380 500 V North America Enclosure size Drive type IL A Fuse Class T J A Mains motor and brake resistor 1 ca ble Cu AWG Mains terminal cable s...

Page 110: ...G 350 kcmil 0205 2 0205 5 205 0 250 350 kcmil 1 AWG 350 kcmil 1 AWG 350 kcmil MR9A 0261 2 0261 5 261 0 350 2x250 kcmil 1 AWG 350 kcmil 1 AWG 350 kcmil 0310 2 0310 5 310 0 400 2x250 kcmil 1 AWG 350 kcm...

Page 111: ...5 10 12 13 0 13 2 0010 7 10 0 15 12 13 0 13 2 0013 7 13 5 20 12 13 0 13 2 0018 6 0018 7 18 0 20 10 13 0 13 2 0022 6 0022 7 22 0 25 10 13 0 13 2 0027 6 0027 7 27 0 30 8 13 0 13 2 0034 6 0034 7 34 0 40...

Page 112: ...unconnected It is also possible to use a single cable if you obey the minimum cross sectional area of the cable 10 4 Cable Stripping Lengths See the illustration for parts of cables to be stripped an...

Page 113: ...5 Tightening Torques of the Terminals Table 30 Tightening Torques of the Terminals in Nm lb in Enclosure size Drive type Mains and motor terminals Grounding clamps for cable shield Grounding clamps f...

Page 114: ...ous cur rent IH A 2 High load abili ty In put cur rent Iin A 2 High loada bility 50 over load cur rent A 2 Loada bility Max cur rent Is 2 s 2 Motor shaft power 3 10 over load 40 C kW Motor shaft powe...

Page 115: ...8 75 0 70 0 112 5 150 0 22 0 18 5 30 0 25 0 0105 105 0 99 0 115 5 88 0 82 1 132 0 176 0 30 0 22 0 40 0 30 0 MR8 0140 140 0 135 1 154 0 114 0 109 0 171 0 210 0 37 0 30 0 50 0 40 0 0170 170 0 162 0 187...

Page 116: ...4 5 46 0 15 0 11 0 20 0 15 0 MR6 0038 38 0 36 7 41 8 31 0 30 5 46 5 62 0 18 5 15 0 25 0 20 0 0046 46 0 43 6 50 6 38 0 36 7 57 0 76 0 22 0 18 5 30 0 25 0 0061 61 0 58 2 67 1 46 0 45 6 69 0 92 0 30 0 22...

Page 117: ...0 8 9 13 5 18 0 10 0 7 5 MR6 0018 18 0 19 9 19 8 13 5 15 2 20 3 27 0 15 0 10 0 0022 22 0 23 3 24 2 18 0 19 8 27 0 36 0 20 0 15 0 0027 27 0 27 2 29 7 22 0 23 1 33 0 44 0 25 0 20 0 0034 34 0 32 8 37 4...

Page 118: ...3 27 0 15 0 10 0 15 0 11 0 0022 22 0 23 3 24 2 18 0 19 8 27 0 36 0 20 0 15 0 18 5 15 0 0027 27 0 27 2 29 7 22 0 23 1 33 0 44 0 25 0 20 0 22 0 18 5 0034 34 0 32 8 37 4 27 0 27 0 40 5 54 0 30 0 25 0 30...

Page 119: ...1 0 27 7 34 1 46 0 7 5 10 0 MR6 0048 48 0 43 8 52 8 62 0 11 0 15 0 0062 62 0 57 0 68 2 96 0 15 0 20 0 MR7 0075 75 0 69 0 82 5 124 0 18 5 25 0 0088 88 0 82 1 96 8 150 0 22 0 30 0 0105 105 0 99 0 115 5...

Page 120: ...1 8 62 0 18 5 25 0 0046 46 0 43 6 50 6 76 0 22 0 30 0 0061 61 0 58 2 67 1 92 0 30 0 40 0 MR7 0072 72 0 67 5 79 2 122 0 37 0 50 0 0087 87 0 85 3 95 7 144 0 45 0 60 0 0105 105 0 100 6 115 5 174 0 55 0 7...

Page 121: ...9 9 0 9 0 9 9 12 2 7 5 0011 11 0 10 5 12 1 18 0 10 0 MR6 0018 18 0 19 9 19 8 27 0 15 0 0022 22 0 23 3 24 2 36 0 20 0 0027 27 0 27 2 29 7 44 0 25 0 0034 34 0 32 8 37 4 54 0 30 0 MR7 0041 41 0 45 3 45 1...

Page 122: ...20 0 10 0 11 0 0018 18 0 15 2 19 8 27 0 15 0 15 0 0022 22 0 19 8 24 2 36 0 20 0 18 5 0027 27 0 23 1 29 7 44 0 25 0 22 0 0034 34 0 27 0 37 4 54 0 30 0 30 0 MR7 0041 41 0 38 4 45 1 68 0 40 0 37 0 0052 5...

Page 123: ...5 0018 18 0 16 1 19 8 4 0 5 0 0024 24 2 21 7 26 4 5 5 7 5 0031 31 0 27 7 34 1 7 5 10 0 MR6 0048 48 0 43 8 52 8 11 0 15 0 0062 62 0 57 0 68 2 15 0 20 0 MR7 0075 75 0 69 0 82 5 18 5 25 0 0088 88 0 82 1...

Page 124: ...0 58 2 67 1 30 0 40 0 MR7 0072 72 0 67 5 79 2 37 0 50 0 0087 87 0 85 3 95 7 45 0 60 0 0105 105 0 100 6 115 5 55 0 75 0 MR8 0140 140 0 139 4 154 0 75 0 100 0 0170 170 0 166 5 187 0 90 0 125 0 0205 205...

Page 125: ...tely 92 of IH or less This is to make sure that the output current is not more than IH during the duty cycle e30bg039 10 I H I H 150 1 min 9 min I H 150 I t Illustration 60 High Overload For more info...

Page 126: ...higher than the set minimum resistance The power handling capacity must be sufficient for the application The light duty cycle is for brake resistor cyclic use 1 LD pulse in a 120 second period The l...

Page 127: ...45 LD 5 21 0 Heavy duty BRR 0045 HD 5 21 0 MR7 Light duty BRR 0061 LD 5 14 0 Heavy duty BRR 0061 HD 5 14 0 MR8 Light duty BRR 0105 LD 5 6 5 Heavy duty BRR 0105 HD 5 6 5 MR9A Light duty BRR 0300 LD 5 3...

Page 128: ...0100 HD 6 9 MR9A 0144 Light duty BRR 0100 LD 6 9 Heavy duty BRR 0100 HD 6 9 0170 0208 Light duty BRR 0208 LD 6 7 Heavy duty BRR 0208 HD 6 7 MR9B 262 Light duty BRR 0416 LD 6 2 5 Heavy duty BRR 0416 H...

Page 129: ...ce and Brake Power Mains Voltage 525 600 V Enclosure size The minimum brake resistance Brake power 1014 VDC kW 1 MR5 100 7 5 MR6 30 22 4 MR7 18 44 8 MR8 9 93 3 MR9A 7 145 MR9B 2 5 183 1 When using rec...

Page 130: ...accuracy 1 Selection of V mA with DIP switches see 7 3 1 Selection of Terminal Functions with DIP Switches 5 Analog input common current Differential input if not connected to ground Allows 20 V comm...

Page 131: ...Selection of V mA with DIP switches see 7 3 1 Selection of Terminal Functions with DIP Switches Short circuit protected 19 Analog output com mon 30 24 V auxiliary input voltage Can be used as an exter...

Page 132: ...tion transformer to limit the short circuit current and the overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 49 The Optional Relay B...

Page 133: ...nnection Input voltage Uin 208 240 V 380 500 V 525 600 V 525 690 V 10 10 Input frequency 50 60 Hz 5 10 Connection to mains Once per minute or less Starting delay 6 s MR4 MR6 8 s MR7 MR9 Network imbala...

Page 134: ...R9 1 5 6 kHz Default 2 kHz For a product that is configured for a C4 installation on IT network the maximum switching frequency is limited to default 2kHz Automatic switching frequency derating in cas...

Page 135: ...40 V 4000 m TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network 525 690 V 2000 m TN and IT systems no corner grounding Voltage for relay outputs Up to 3000 m...

Page 136: ...0 UL Open Type drive has by default category C4 Noise level Average noise level min max sound pressure level in dB A The sound pressure depends on the cooling fan speed which is controlled in accordan...

Page 137: ...Mains supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protec tion Yes Motor overload protection Yes 1 The motor overload protection activates at 110 of the...

Page 138: ...in Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz Control character istics Switching frequency see pa rameter P3 1 2 3 200 500 V MR4 MR6 1 5 10 kHz Default 6 kHz except for 0012 2 003...

Page 139: ...4000 m TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network 525 690 V 2000 m TN and IT systems no corner grounding Voltage for relay outputs Up to 3000 m Allo...

Page 140: ...0 UL Open Type drive has by default category C4 Noise level Average noise level min max sound pressure level in dB A The sound pressure depends on the cooling fan speed which is controlled in accordan...

Page 141: ...Mains supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protec tion Yes Motor overload protection Yes 1 The motor overload protection activates at 110 of the...

Page 142: ...output current IL Ambient temperature max 40 C overload 1 1 x IL 1 min 10 min Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz Control characteris tics Switching frequency see param ete...

Page 143: ...Maximum altitudes 208 240 V 4000 m TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network Voltage for relay outputs Up to 3000 m Allowed up to 240 V 3000 4000 m...

Page 144: ...Mains voltage 500 V 911 VDC Undervoltage trip limit Depends on mains voltage 0 8775 x mains voltage Mains voltage 240 V trip limit 211 VDC Mains voltage 400 V trip limit 351 VDC Mains voltage 500 V t...

Page 145: ...ctions 130 Control panel 89 Control unit Components 64 DIP switches 67 Fieldbus terminals 69 Real time clock 87 Terminals 65 Cooling 27 Cooling space 27 Corner grounded network 35 D Delivery 19 Dimens...

Page 146: ...d 130 S Safety 9 11 Software version 13 Storing the product 22 Strain relief 73 Symbols 9 T Terminal connections 130 Terminals MR4 MR5 MR6 MR7 36 Terminals MR8 38 Terminals MR9 40 Tightening torques g...

Page 147: ...Operating Guide VACON 100 Wall mounted Drives AQ298036140958en 000101 DPD01711 147 Danfoss A S 2019 05...

Page 148: ...uch alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danf...

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