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General instructions

Follow these general procedures when servicing PVG 32 valves:

Avoid injuries or material damage

 Plan the process thoroughly. Block wheels and other moving parts to prevent undesired movement.

Secure against leakage of hydraulic fluid. Hydraulic fluid can cause contamination, cause burns due to
temperature and other injuries due to high pressure. Follow all instructions from machine builder.

Keep it clean

 Cleanliness is the primary mean of assuring long lifetime for the application. Clean the outside of the

valve thoroughly before any disassembly. Cap ports and hoses when opening. Avoid contamination by
both dirt and chemical agents. Clean parts using a clean solvent wash and air dry.

Replace all O-rings and gaskets

 Danfoss recommends inspection of O-rings and gaskets and replacement if wear or contamination

could be relevant. Dried out O-rings and gaskets must be replaced.

Safety precautions

Always consider safety precautions before beginning a service procedure. Protect yourself and others
from injury. Follow instructions from machine manufacture carefully. Read and include the warnings from
the relevant PVG literature in your work planing.

W

Warning

Ensure stable conditions
Manipulation on a mechanical, hydraulic and electrical system can potentially create dangerous

situations. Please ensure that all necessary precautions are taken to prevent dangerous situations.

W

Warning

Release hydraulic pressure in system
Shut down pump and release pressure in all work functions, in tank and pilot pressure if not released by

previous operations

W

Warning

Disengage electrical system
Disengage power supply and system control. If relevant for application, disengage system output e.g.

error pin, direction indicator.

Service Manual

PVE Series 7

General Information

 

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©

 Danfoss | August 2017

AX00000348en-US 0101

Summary of Contents for PVE 7 Series

Page 1: ...Service Manual Electrohydraulic Actuators PVE Series 7 powersolutions danfoss com...

Page 2: ...Revision history Table of revisions Date Changed Rev August 2017 First edition 0101 Service Manual PVE Series 7 2 Danfoss August 2017 AX00000348en US 0101...

Page 3: ...utions 8 PVG with the PVE overview 9 Troubleshooting 9 Connector Overview 10 Hydraulic Principle Variants 12 Exchanging PVE Before replacing or dismounting a PVE 14 Dismounting of PVE 14 Mounting of R...

Page 4: ...ct Analysis ISOBUS Communication standard for CAN J1939 Communication standard for CAN LED Light Emitting Diode LS Load Sensing LVDT Linear Variable Differential Transducer Position sensor NC Normally...

Page 5: ...upply Direct Current also called Vbat for battery voltage US Steering voltage for the PVE control also called VS Danfoss Literature Reference Danfoss literature reference for PVG and PVE products Titl...

Page 6: ...d to ground and will disable any active signal Error pins are signal pins and can only supply very limited power consumption Deviation from recommended torque when mounting parts can harm performance...

Page 7: ...application This can easily introduce misplaced parts and contamination and thereby thread performance and safety Following cleanliness requirements is a prerequisite for service For general descripti...

Page 8: ...r or contamination could be relevant Dried out O rings and gaskets must be replaced Safety precautions Always consider safety precautions before beginning a service procedure Protect yourself and othe...

Page 9: ...valve bridge of the actuator is available in different designs utilizing different regulation principles depending on performance variant The actuator positions the main spool by distributing pilot oi...

Page 10: ...n 2 Pin 3 Pin 4 1x4 AMP Us Udc GND Error 1x4 DEU Us Error GND Udc 1x4 DIN Udc Us Error GND PVEA DI PVEH DI Connector Pin 1 Pin 2 Pin 3 Pin 4 2x4 AMP A Us Udc GND Error 2x4 AMP B DI A DI B GND Udc2 2x4...

Page 11: ...2 3 4 1 1x6 DEUTSCH 1 2 3 4 5 6 2x4 DEUTSCH 3 4 1 2 1 2 3 4 A B 1x4 DIN 1 2 3 4 1x4 AMP 2418 1 2 3 4 1x6 AMP 1 2 3 4 5 6 2x4 AMP 1 2 3 4 Service Manual PVE Series 7 General Information Danfoss August...

Page 12: ...dc Ramp Ramp SV1 SV2 P109126 Principle of PVEM 2 1 0 Pp LVDT SV2 SV1 Micro controller Power Supply UDC US Error LED P109132 Principle PVEA 2 1 0 Pp Micro controller Power Supply NP DI_B DI_A Udc LED E...

Page 13: ...or For warranty claims please verify and describe below points before replacing actuator Function of external parts Spool can move as expected when activated by PVM Pilot pressure is available Control...

Page 14: ...ng of it b Ensure all O rings are in place c Ensure new bolts are present d Ensure presence of eventually electrical connector sealing e Eventually clean off excessive oil with a soft tissue PVE must...

Page 15: ...must be tested after manufactures guidelines After service the PVG must be tested according to manufactures guidelines Ensure that safety functions and performance apply to demands Before restart blee...

Page 16: ...Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Tradin...

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