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PVG with the PVE overview

The PVG is a sectional spool valve stack with up to 12 individually controlled proportional valves. The PVG
with the PVE can be operated as single valves or several valves in cooperation. The oil flow out of the
work section (A- or B-port) can be controlled by a combination of the following:

PVE controlling the spool position using pilot oil pressure.

A handle (PVM) in mechanical interface with the spool.

The analog PVE Series 7 is an electro-hydraulic actuator used to control a single work section of a PVG
proportional valve group. The PVE Series 7 actuator program includes variants with different
performance levels and features for PVG 32/100/120/128/256.

The actuator positions the main spool in a PVG work section in order to control either the flow or the
pressure of the oil distributed to/from the work function. The control signal to the actuator is an analog
voltage signal, enabling the user to operate the work function remotely by means of a joystick, a
controller or the like.

The electro-hydraulic solenoid valve bridge of the actuator is available in different designs, utilizing
different regulation principles, depending on performance variant. The actuator positions the main spool
by distributing pilot oil pressure to either side of it, pressurizing one side by pilot pressure while relieving
the opposite side to tank and vice versa. All proportional actuators feature a closed-loop spool control
and continuous fault monitoring.

The analog PVE Series 7 actuator program features five different main hydraulic principle variants
(PVEO/M/A/H/S). The different hydraulic principles combined with the different solenoid valve regulation
principles determine whether the actuator controls the spool proportionally according to a demand
signal or ON/OFF according to a voltage signal.

Valve section - standard mounted - seen from PVP with naming

Troubleshooting

The Service Manuals for PVG 32 and PVG 100 have a thorough description of system troubleshooting and
parts troubleshooting. Please look for descriptions there before starting with the actuator. The actuator is
an electrohydraulic subsystem used for moving the spool and thereby opens the valve for work flow.

Service Manual

PVE Series 7

General Information

 

©

 Danfoss | August 2017

AX00000348en-US 0101 | 9

Summary of Contents for PVE 7 Series

Page 1: ...Service Manual Electrohydraulic Actuators PVE Series 7 powersolutions danfoss com...

Page 2: ...Revision history Table of revisions Date Changed Rev August 2017 First edition 0101 Service Manual PVE Series 7 2 Danfoss August 2017 AX00000348en US 0101...

Page 3: ...utions 8 PVG with the PVE overview 9 Troubleshooting 9 Connector Overview 10 Hydraulic Principle Variants 12 Exchanging PVE Before replacing or dismounting a PVE 14 Dismounting of PVE 14 Mounting of R...

Page 4: ...ct Analysis ISOBUS Communication standard for CAN J1939 Communication standard for CAN LED Light Emitting Diode LS Load Sensing LVDT Linear Variable Differential Transducer Position sensor NC Normally...

Page 5: ...upply Direct Current also called Vbat for battery voltage US Steering voltage for the PVE control also called VS Danfoss Literature Reference Danfoss literature reference for PVG and PVE products Titl...

Page 6: ...d to ground and will disable any active signal Error pins are signal pins and can only supply very limited power consumption Deviation from recommended torque when mounting parts can harm performance...

Page 7: ...application This can easily introduce misplaced parts and contamination and thereby thread performance and safety Following cleanliness requirements is a prerequisite for service For general descripti...

Page 8: ...r or contamination could be relevant Dried out O rings and gaskets must be replaced Safety precautions Always consider safety precautions before beginning a service procedure Protect yourself and othe...

Page 9: ...valve bridge of the actuator is available in different designs utilizing different regulation principles depending on performance variant The actuator positions the main spool by distributing pilot oi...

Page 10: ...n 2 Pin 3 Pin 4 1x4 AMP Us Udc GND Error 1x4 DEU Us Error GND Udc 1x4 DIN Udc Us Error GND PVEA DI PVEH DI Connector Pin 1 Pin 2 Pin 3 Pin 4 2x4 AMP A Us Udc GND Error 2x4 AMP B DI A DI B GND Udc2 2x4...

Page 11: ...2 3 4 1 1x6 DEUTSCH 1 2 3 4 5 6 2x4 DEUTSCH 3 4 1 2 1 2 3 4 A B 1x4 DIN 1 2 3 4 1x4 AMP 2418 1 2 3 4 1x6 AMP 1 2 3 4 5 6 2x4 AMP 1 2 3 4 Service Manual PVE Series 7 General Information Danfoss August...

Page 12: ...dc Ramp Ramp SV1 SV2 P109126 Principle of PVEM 2 1 0 Pp LVDT SV2 SV1 Micro controller Power Supply UDC US Error LED P109132 Principle PVEA 2 1 0 Pp Micro controller Power Supply NP DI_B DI_A Udc LED E...

Page 13: ...or For warranty claims please verify and describe below points before replacing actuator Function of external parts Spool can move as expected when activated by PVM Pilot pressure is available Control...

Page 14: ...ng of it b Ensure all O rings are in place c Ensure new bolts are present d Ensure presence of eventually electrical connector sealing e Eventually clean off excessive oil with a soft tissue PVE must...

Page 15: ...must be tested after manufactures guidelines After service the PVG must be tested according to manufactures guidelines Ensure that safety functions and performance apply to demands Before restart blee...

Page 16: ...Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Tradin...

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