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521B0881   DKCFN.PI.020.F1.02

10. Commissioning:

Bleeding the filter

Turn on the water and open the ball valve. Press the red button several 

times to bleed the filter housing. Repeat until no more air escapes from 

the filter, just water.  

Bleeding the pump

Untighten the bleeding plug of the pump approximately one-two 

revolutions. Bleed the pump until no more air escapes from the pump.

Close and tighten the bleeding plug!  

 

Repeat the bleeding procedure for filter and pump after short 

operation of the pump to prevent any remaining air from accumulating 

in the pump.

Direction of rotation

 

Check the direction of rotation of the motor by briefly starting the 

motor and watch the cooling fan. During this, the high-pressure 

connection should not be connected (pressure less testing.) The fan 

wheel has to turn clockwise. Compare with the arrow on the pump 

or pump support. 

 

 

If the direction is incorrect, swap two supply phases and check 

again. With units with drive motor FCM 300 please check the 

programming (see section on programming of the FCM 300 below).  

Flushing the system

The Plug&Spray

TM

 units are protected from factory against corro-

sion and frost with MPG (monopropylene glycol). Flush the system 

thoroughly before connecting the application to the high-pressure 

discharge connection.

 

Insufficient flushing can cause bacteria growth resulting in health 

problems!

Adjusting the pressure relief valve

A pressure relief valve, type VRH 30 CA cartridge is installed in the 

common connection block of the Plug&Spray

TM

 units allowing adjusting 

the discharge pressure between 25 and 140 bar. 

Adjust the desired pressure at zero flow, by means when all nozzles 

(consumers) are not in operation.

In units with variable speed, the relief pressure valve should always 

be adjusted slightly higher than the PID controller set point, i.e. at set 

point 70 bar, set the relief valve to at least 80-85 bar.

Untighten the retaining nut, turn the adjustment screw until the 

desired pressure is read on the manometer, and tighten the retaining 

nut to fix the setting. 

Summary of Contents for Nessie Plug&Spray NPS 1CS

Page 1: ...e Ionized Reverse Osmosis Danfoss defines clean tap water as water filtered to 10 m absolute value than 5000 This means that the water is filtered to a level where 99 995 of all particles larger than1...

Page 2: ...The units come in a constant speed version with IEC or Nema electric motor as well as in a version with constant pressure regulation using a Danfoss FCM 300 variable speed drive motor The Plug SprayT...

Page 3: ...The upper support part is inserted into the bottom part during instal lation and joined together with the supplied screws NB The mounting plate must be fixed to the floor with 4 bolts to secure the sy...

Page 4: ...directions must be followed under any circumstance 8 1 Basic unit without electrical connecting box Constant speed version CS Electric motor The electric motor is a standard IEC or Nema AC motor and...

Page 5: ...ired and prepared for direct power supply connection The following connections must be made 3 phase power supply 3 400 V Start signal through external potential free contact Fault relay Please refer t...

Page 6: ...alve preventing return flow into the supply The water temperature must be kept between 3 and 50 C respec tively 37 and 122 F The supply pressure must not exceed 2 and 4 bar In case of unstable or peak...

Page 7: ...nd check again With units with drive motor FCM 300 please check the programming see section on programming of the FCM 300 below Flushing the system The Plug SprayTM units are protected from factory ag...

Page 8: ...als 1000 rpm 33 Hz for NPS 10 12 5 VS equals 1000 rpm 202 max output frequency 50 Hz equals 3000 rpm 85 Hz for NPS 10 12 5 equals 2400 rpm 215 Preset reference 1 Depends on application see description...

Page 9: ...ter housing and the used cartridge Attach the gaskets on both ends thin type to the new cartridge Insert the new cartridge Please be careful with the O ring in the filter housing Turn the filter house...

Page 10: ...l h 75 l h 100 l h Maxi mum flow at 100 bar 75 l h 100 l h 200 l h 300 l h 500 l h 750 l h 1000 l h 300 l h 450 l h 600 l h 1000 l h 1350 l h 1750 l h Motor type 0 55 kW 6 pole 0 75 kW 4 pole 1 5 kW 4...

Page 11: ...0 55 kW NPS 1 CS IEC 180N0671 Electric motor 0 75 kW NPS 2 CS IEC 180N0371 Electric motor 1 5 kW NPS 3 2 4 CS IEC 180N0021 Electric motor 2 2 kW NPS 6 3 CS IEC 180N0280 Electric motor 3 kW NPS 10 CS...

Page 12: ...12 521B0881 DKCFN PI 020 F1 02 Produced by Danfoss A S Danfoss Industri Service G1 Advertising 06 08 LN BPV E...

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