Danfoss MCV104A Manual Download Page 14

Location of Parts When Installing a New Link and Ball Assembly. Separate Assembly Parts 
Shown for Information Only; Do Not Attempt to Disassemble.

1858

SWASHPLATE FEEDBACK 
SHAFT HOLE

RETAINING
RING

BUSHING

CROSSLINK
BALL
CAVITY

OPTIONAL ORIFICES (2)

LINKAGE
ASSEMBLY

1237B

Use  the  following  procedure  to  bring  the  pump  to  neutral 

once  the  Electrical  Displacement  Control  has  been  mounted.

1.

Install a 300 psi gauge into the charge pressure port on the 

pump.  See the Pump Port Location Drawing.

2.

Using a 9/16-inch wrench, loosen the hex lock nut on the null 

adjustment screw. See Dimensions and Pump Mounting. 

3.

Disconnect  the  electrical  line  at  the  connector.

4.

Start  the  prime  mover  and  run  at  low  idle.

5.

Warm  the  system  up  for  several  minutes  to  bleed  air.

6.

Slowly  increase  the  prime  mover  speed  to  rated  RPM.

7.

If the transmission operates as shown by motor shaft rota-

tion, reduce speed to idle.  Using a 3/16-inch internal hex 

wrench, slowly turn the null adjustment screw clockwise or 

counterclockwise until the transmission does not 

  .

e

t

a

r

e

p

o

Repeat Step 6. 

8.

With a 3/16-inch internal hex wrench, slowly turn the null 

adjustment screw clockwise until charge pressure begins 

to decrease. Then slowly turn the adjustment screw  coun-

terclockwise, observing the angle of rotation, until charge 

pressure decreases again (charge pressure will rise approxi-

mately 20 psi in neutral and drop when going into stroke due 

to the  shifting of the shuttle valve in the motor manifold).

9.

Turn the adjustment screw clockwise half the amount of 

the turn observed in Step 8.  This should be the center of 

neutral.

10. Hold the adjustment screw and securely tighten the hex 

lock nut on the adjustment screw to 14 - 18 foot pounds. 

Note that if a motor is used which does not have a manifold, 

neutral should be adjusted (Steps 8 - 10) by observing the 

motor shaft rotation without a load.

11. Stop the prime mover.

12. Reconnect the electrical line.

13.   

por-

tionally on both sides of the null command. Swashplate 

swashplate feedback shaft, shown in Dimensions and Pump 

Mounting.

To adjust neutral requires operating the pump.  Take the 
necessary safety precautions such as having unnecessary 
personnel stand away from the machine.  Maximum system 
pressure may occur upon start up, and the machine may 
move.  Ensure that the operator is not in a position to be 
injured should the machine move.

PUMP NEUTRAL ADJUSTMENT

PUMP PORT LOCATION DRAWING

CHARGE
PRESSURE
GAUGE
PORT

CASE
DRAIN
PORT

LOCKNUT

NULL
ADJUST

1143A

WARNING

PARTS LOCATION DRAWING

© Danfoss, 2013

K07116

 •

 Rev A

B

 • September 2013

14

Summary of Contents for MCV104A

Page 1: ...l DEVICE IDENTITY CONFIGURATION SERIES PILOT STYLE MCV104A X 9 XX FEATURES Servo control deadband independent of signal null dead band offers safety combined with accurate and responsive control inter...

Page 2: ...preferred to apply the dual coil versus the single coil EDC Thedualcoilallowstwocommandsourcestobecombined atthetorquemotor theresultingsignalbeingthe erencebe tween the two Dual coil models can be c...

Page 3: ...p Screw 27 K07159 1 Plug 7 K01291 2 Plug 28 K07010 1 O Ring for Item 27 8 K22582 1 Filter Assembly 29 CAUTIO N 4 Do Not Remove Cover Screws 9 K07034 2 Screw Neutral Adjust Cover 30 K02361 1 Piston Pac...

Page 4: ...r Screws 4 K26275 1 3 8 24 PCP Null Access Screw K00920 1 1 4 28 PCP Null Access Screw 5 K28475 1 PCP Cover Kit 6 K21436 1 Silicone Oil Kit 4000 cs 7 K04790 1 Connector O ring 8 K08687 4 Connector Scr...

Page 5: ...used 24 Vdc for low curent models The EDC is designed to be controlled from a dc current source or voltage source Pulse width modulation PWM is not required But if a PWM signal is used avoid a carrie...

Page 6: ...1 4 LG 1 4 20 X 3 LG 1 4 20 X 2 1 2 LG 1 4 20 X 2 1 4 LG 2 5 3 4 2 5 4 3 2 5 3 4 2 5 3 4 2 5 4 3 2 5 Dimensions of the MCV104A in Millimeters Inches Table of Mounting Bolt Dimensions Quantity and Par...

Page 7: ...mount of erential pressure required to move the actuator spool one d e g n a h c e b t o n n a c d n a d n a b d a e d l o o p s r o t a u t c a e h t f o h t d i w band is moved toward or away from t...

Page 8: ...Step Input EDCs Run Into 1000 PSI Load PERFORMANCE Schematic of the Internal Workings of the MCV104A Without Optional Pressure Override Valve Oil Paths Shown Externally For Clarity TIME VS SWASHPLATE...

Page 9: ...ameter 5 2 or 4 gray cable seals accept 2 81 3 49 mm wire diameter 6 2 or 4 blue cable seals accept 3 50 4 21 mm wire diameter See Ordering Information To assemble the female tower connector use the f...

Page 10: ...g the holder down into the detented position to trap the wires in the housing The third rib should be sealed into the housing 8 Plug the shroud connector from the valve into the tower connector just c...

Page 11: ...theproperminimum erential pressure psid level replace the PCP 4 To restore the PCP null requires the hydraulic system to be running and a gage in each control port Locate and remove the null access sc...

Page 12: ...l o r t n o c f o s s o l g n i t l u s e r a h t i w k c a b d e e f f o s s o l n i t l u s e r y a m n o i t Series 3X pumps meet this requirement but all Series 2X units not already equipped with...

Page 13: ...spacer is one quarter inch thick if it is a 26 Series the spacer is 1 1 2 inch thick Other series do not require a spacer One gasket and 3 O rings must be installed on the under side of the spacer 6...

Page 14: ...ge pressure begins to decrease Then slowly turn the adjustment screw coun terclockwise observing the angle of rotation until charge pressuredecreasesagain chargepressurewillriseapproxi mately20psiinne...

Page 15: ...al Coil Packard MCV104A 1 or 5 0 thru 9 0 3 or 4 MCV104A 5 9 2 6 Single Coil MS MCV104A 1 or 5 0 thru 9 0 5 or 6 MCV104A 5 9 2 7 Dual Coil MS MCV104A 1 or 5 0 thru 9 0 7 or 8 MCV104A 6 9 2 2 Single Co...

Page 16: ...MCV104A7927 Pressure Override 5 62 507B MCV104A1927 Servo Ports 6 62 509B MCV104A3927 Pressure Override Servo Ports 7 62K518 MCV104A5932 Intrinsically Safe with FM approval 8 62 522B MCV104A4927 Pres...

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