Danfoss MCV104A Manual Download Page 12

INS TALLATION

TABLE D. TABLE D CORRELATES THE PUMP SERIES NUMBER WITH 
THE SERIES NUMBER STAMPED ON THE SIDE OF THE CONTROL 
FEEDBACK LINK PROTRUDING FROM THE CONTROL.

MOUNTING

Follow the procedure outlined below to attach the EDC to the 
pump.

REMOVING THE OLD HARDWARE

1. 

Thoroughly  clean  all  external  surfaces  of  the  pump  and 
control with steam or solvent.  Blow dry.

2. 

Remove the existing control from the pump by removing 
the nine hex head screws from the housing.  Slip the pin on 
the control linkage out of the end of the swashplate drag 
link.  See Swashplate Drag Link diagram.

3. 

which the control was mounted.

4. 

Remove the E-ring from the inside end of the connecting 
pin.  Use caution not to drop the E-ring into the housing 
during the removal.  See Pin Connection diagram.

5. 

Remove the pin from the swashplate drag link and swash-
plate through the case drain port using a magnet or other 
tool.  Remove the drag link.  On some models it may be 
necessary to hold the swashplate off neutral to align it with 
the case drain hole.  See Swashplate Location diagram.

SWASHP LATE DRAG LINK

A highly reliable connection between the swashplate and the 
drag link is necessary for safe operation.  An unreliable connec-

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Series 3X pumps meet this requirement, but all Series 2X units 
not already equipped with an EDC or Hydraulic Displacement 

and E-rings used to attach the original drag link.  Series 20 and 
26 models require a spacer plate between the control and the 
pump housing.

Series 21, 22 and 27 pumps with MDCs require changing of the 
pump Drag Link before mounting EDC.

Series 3X pumps with Serial Number of 82-34-00000 or greater 

units  have  a  clearance  notch  cast  into  the  swashplate  that 
provides additional room for link movement.  Series 3X pumps 

Danfoss.

Prior to mounting any control on a pump, ensure that both the 
control and the control feedback link are correct for the pump 
as  evidenced  by  the  series  number  stamped  on  the  link  and 
the part number labeled on the control body.  See Table D and 
Warning.

SERIES

LINK MARKING

20,

20 (1/4 spacer)

21, 22

21, 22

23

23

24

24

25

25

26

26 (1 1/2 spacer)

27

27

33, 34, 36

33, 34, 36

Swashplate Drag Link/Control Feedback Link 

1124B

Exercise  care  when  placing  the  valve  on  a  surface  before 
mounting on a transmission.  Dropping or otherwise force-
fully setting the valve with the linkage down may break the 
crosslink, resulting in a lack of response to command.

WARNING

© Danfoss, 2013

Connection Between Original Control and Pump.

 

K07116

 •

 Rev A

B

 • September 2013

12

Summary of Contents for MCV104A

Page 1: ...l DEVICE IDENTITY CONFIGURATION SERIES PILOT STYLE MCV104A X 9 XX FEATURES Servo control deadband independent of signal null dead band offers safety combined with accurate and responsive control inter...

Page 2: ...preferred to apply the dual coil versus the single coil EDC Thedualcoilallowstwocommandsourcestobecombined atthetorquemotor theresultingsignalbeingthe erencebe tween the two Dual coil models can be c...

Page 3: ...p Screw 27 K07159 1 Plug 7 K01291 2 Plug 28 K07010 1 O Ring for Item 27 8 K22582 1 Filter Assembly 29 CAUTIO N 4 Do Not Remove Cover Screws 9 K07034 2 Screw Neutral Adjust Cover 30 K02361 1 Piston Pac...

Page 4: ...r Screws 4 K26275 1 3 8 24 PCP Null Access Screw K00920 1 1 4 28 PCP Null Access Screw 5 K28475 1 PCP Cover Kit 6 K21436 1 Silicone Oil Kit 4000 cs 7 K04790 1 Connector O ring 8 K08687 4 Connector Scr...

Page 5: ...used 24 Vdc for low curent models The EDC is designed to be controlled from a dc current source or voltage source Pulse width modulation PWM is not required But if a PWM signal is used avoid a carrie...

Page 6: ...1 4 LG 1 4 20 X 3 LG 1 4 20 X 2 1 2 LG 1 4 20 X 2 1 4 LG 2 5 3 4 2 5 4 3 2 5 3 4 2 5 3 4 2 5 4 3 2 5 Dimensions of the MCV104A in Millimeters Inches Table of Mounting Bolt Dimensions Quantity and Par...

Page 7: ...mount of erential pressure required to move the actuator spool one d e g n a h c e b t o n n a c d n a d n a b d a e d l o o p s r o t a u t c a e h t f o h t d i w band is moved toward or away from t...

Page 8: ...Step Input EDCs Run Into 1000 PSI Load PERFORMANCE Schematic of the Internal Workings of the MCV104A Without Optional Pressure Override Valve Oil Paths Shown Externally For Clarity TIME VS SWASHPLATE...

Page 9: ...ameter 5 2 or 4 gray cable seals accept 2 81 3 49 mm wire diameter 6 2 or 4 blue cable seals accept 3 50 4 21 mm wire diameter See Ordering Information To assemble the female tower connector use the f...

Page 10: ...g the holder down into the detented position to trap the wires in the housing The third rib should be sealed into the housing 8 Plug the shroud connector from the valve into the tower connector just c...

Page 11: ...theproperminimum erential pressure psid level replace the PCP 4 To restore the PCP null requires the hydraulic system to be running and a gage in each control port Locate and remove the null access sc...

Page 12: ...l o r t n o c f o s s o l g n i t l u s e r a h t i w k c a b d e e f f o s s o l n i t l u s e r y a m n o i t Series 3X pumps meet this requirement but all Series 2X units not already equipped with...

Page 13: ...spacer is one quarter inch thick if it is a 26 Series the spacer is 1 1 2 inch thick Other series do not require a spacer One gasket and 3 O rings must be installed on the under side of the spacer 6...

Page 14: ...ge pressure begins to decrease Then slowly turn the adjustment screw coun terclockwise observing the angle of rotation until charge pressuredecreasesagain chargepressurewillriseapproxi mately20psiinne...

Page 15: ...al Coil Packard MCV104A 1 or 5 0 thru 9 0 3 or 4 MCV104A 5 9 2 6 Single Coil MS MCV104A 1 or 5 0 thru 9 0 5 or 6 MCV104A 5 9 2 7 Dual Coil MS MCV104A 1 or 5 0 thru 9 0 7 or 8 MCV104A 6 9 2 2 Single Co...

Page 16: ...MCV104A7927 Pressure Override 5 62 507B MCV104A1927 Servo Ports 6 62 509B MCV104A3927 Pressure Override Servo Ports 7 62K518 MCV104A5932 Intrinsically Safe with FM approval 8 62 522B MCV104A4927 Pres...

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