Danfoss ISD Encoder Box Operating Instructions Manual Download Page 21 | Manualshive

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Danfoss ISD Encoder Box Operating Instructions Manual Download Page 21

5.6.5 Inserting the SD Card

NOTE

The SD card delivered with the encoder box is pre-
formatted and contains the necessary parameter file. If the
SD card has to be replaced, the new SD card must be
formatted and the parameter file copied to it before use.
See chapter

4.3.3.5 SD Card Slot

for further information

about formatting the SD card.

1.

Insert the SD card into the slot above the display.

5.6.6 Connecting the 24 V Power Supply

1.

Assemble the power supply cable according to
the connector pin assignment in chapter

4.3.3 Connections

.

2.

Connect the power supply as described in the
manual for the power supply.

Installation/Fitting

VLT

®

ISD Encoder Box Operating Instructions

MG75F102 - VLT

®

is a registered Danfoss trademark

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Summary of Contents for ISD Encoder Box

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT ISD Encoder Box...

Page 2: ......

Page 3: ...seeable Misuse 10 4 Description 11 4 1 Supported Encoders 11 4 2 ISD Encoder Box Display 11 4 3 Connection Cable Cabling 12 4 3 1 ISD Servo System with 1 Connection Box 12 4 3 2 ISD Servo System with...

Page 4: ...ndard Configuration 20 6 2 Parameter Setting 20 6 2 1 Encoder Box Parameter List 20 6 2 2 Changing the Parameters 20 6 2 3 CAN Settings 20 6 2 4 CAN ID Setting 21 6 3 Switching the Encoder Box on 21 7...

Page 5: ...0 3 Recycling and Disposal 29 10 3 1 Recycling 29 10 3 2 Disposal 29 11 Specifications 30 11 1 Nameplate 30 11 2 Storage 30 11 3 Characteristic Data 30 11 4 Dimensions 31 11 4 1 Front View 31 11 4 2 S...

Page 6: ...ply is switched off at the power supply module To avoid electrical shock fully disconnect the power supply module from the mains before carrying out any maintenance on the ISD servo system or its comp...

Page 7: ...umber Description Number Description 1 Ethernet 7 Master encoder 2 Power supply module 8 Terminating resistor 3 Connection box 9 ISD servomotor 4 Master 10 Hybrid cable DC CAN 5 CAN line 11 DC line 6...

Page 8: ...instructions available with the servo system at all times Compliance with the information in the operating instructions is a prerequisite for Trouble free operation Recognition of product liability c...

Page 9: ...or or the bus lines is are incorrectly connected there is a risk of death serious injury or damage to the unit Always comply with the instructions within these operating instructions as well as nation...

Page 10: ...stem do not interrupt the mains voltage supply to the power supply module and are therefore not allowed to be used as safety switches for the servo system The motor can be brought to a stop by a softw...

Page 11: ...andards for safety technology and who are familiar with the safety concepts of automation engineering Additionally the personnel must be familiar with all the instructions and safety measures describe...

Page 12: ...must be read completely and correctly followed The servo system may not be used in the following application areas Areas with potentially explosive atmospheres Mobile or portable systems Floating or a...

Page 13: ...its an emergency message error code Every error is logged in the encoder box memory and remains in the error history However a maximum of 6 errors and 6 warnings are saved and older events are overwri...

Page 14: ...I Fuse L I CAN 1 In CAN 2 In CAN 3 In CAN 4 In CAN 5 In X11 X12 X13 X14 X15 Fuse L II CAN 1 Out CAN 2 Out CAN 3 Out CAN 4 Out CAN 5 Out X21 X22 X23 X24 X25 BERGHOF AC DC 300 V ISD 410 ISD 410 DC CAN D...

Page 15: ...Signal Outputs 10A Signal Inputs ISD Power Supply Module AC DC Power Supply 300VDC 8 10A Run Err UZK 24V Safe Warn Err CAN ID 5V CAN RS232 Service Set 2 8 6 4 Safety I Safety II Fuse L I CAN 1 In CAN...

Page 16: ...4V X201 CAN I in out GND Lo Hi Vcc GND Lo Hi Vcc CAN II in out GND Lo Hi Vcc GND Lo Hi Vcc in1 in1 in2 in2 in3 in3 GND out1 out1 GND out2 out2 RS 422 X501 X502 X601 X602 Illustration 4 4 Connections o...

Page 17: ...t Hi CAN High Signal Output 0 5 mm2 8 CAN I out VCC CAN Power Supply Output 5 V 0 5 mm2 Table 4 6 Connector Pin Assignment The input and output pin assignment of the CAN plug connectors is the same fo...

Page 18: ...ard SD card with maximum 2 GB memory The memory card must be formatted using file system FAT16 SDHC SD is not supported CAUTION Do not remove or replace the SD card during operation otherwise the cont...

Page 19: ...Pay particular attention to ensuring that the following points are observed carefully Installation may only be performed by qualified staff Installation must be performed with due care and attention...

Page 20: ...30 V Overload protection for 30 V 33 3 V Reverse voltage protection A PTC Polyswitch resistor can be used for over voltage protection and reverse voltage protection tripping current 2 2 A Power input...

Page 21: ...3 3 5 SD Card Slot for further information about formatting the SD card 1 Insert the SD card into the slot above the display 5 6 6 Connecting the 24 V Power Supply 1 Assemble the power supply cable a...

Page 22: ...e Err2 is shown on the 7 segment display The complete encoder box parameter list can be found in chapter 12 2 Encoder Box Parameters 6 2 2 Changing the Parameters In order to modify the encoder specif...

Page 23: ...devices from this mode Note that whilst in ID setting mode it is not possible to communicate with the device COB ID Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x7F2 0 0 new CAN ID Table 6 1 ISD ID Sett...

Page 24: ...s show the operating status LED Description Run Err green red Constant light green Normal operation Flashing LED green Encoder box is being initialised Constant light red Active encoder box error Powe...

Page 25: ...ED Run Err is constantly lit green The last 6 warnings and error messages can be called up on the 7 segment display Press the SET push button repeatedly to scroll through the individual lists These ar...

Page 26: ...tatus of the encoder box via ISD Toolbox In order to do this it is necessary to connect to the CAN bus network via a PC laptop A CAN dongle is required which realises the physical connection between t...

Page 27: ...aced All 12 emergencies can be read by using SDO 8 3 Debugging For debugging purposes the encoder box logs the following information on the SD card with time and date information from the real time cl...

Page 28: ...g the event close the log file on the SD card and send a voltage emergency message If the drop is not enough to shut down the encoder box it remains in a state where the voltage level is verified cont...

Page 29: ...code 8120 8121 hex CAN passive error CAN line I II Fault code 8140 8141 hex Bus off CAN line I II Fault code FF02 hex Write to log failed Ensure the SD card is inserted correctly Check if the file sys...

Page 30: ...e if damaged or worn CAN cable Encoder cable Table 9 1 Overview of Maintenance Tasks 9 2 Inspection during Operation Carry out regular inspections during operation Check the encoder box at regular int...

Page 31: ...pply and wait for the discharge time to elapse 2 Disconnect the electrical cables 3 Dismount the encoder box 10 3 Recycling and Disposal 10 3 1 Recycling Take metals and plastics to recycling stations...

Page 32: ...mbient temperature range Table 11 1 Legend to Illustration 11 1 Ensure that the nameplate is clearly legible 11 2 Storage Store the encoder box in a dry dust free location with low vibration Veff 0 2...

Page 33: ...CAN I CAN II IN OUT GND LO HI VCC GND LO HI VCC in1 in1 in2 in2 in3 in3 GND out1 out1 GND out2 out2 RS 422 X501 X502 X601 X602 IN OUT GND LO HI VCC GND LO HI VCC NC Illustration 11 2 Front View Speci...

Page 34: ...4 2 Side View All dimensions are in mm 130BD100 10 70 78 mm Illustration 11 3 Side View Specifications VLT ISD Encoder Box Operating Instructions 32 MG75F102 VLT is a registered Danfoss trademark 11...

Page 35: ...hich for example can be used to secure gears to a motor shaft CoDeSys Controller Development System a development environment for programming controller applications based on IEC 61131 3 and developed...

Page 36: ...the sensor on the B side of the servomotor Motor shaft Rotating shaft on the A side of the servomotor typically without a key groove Multi turn encoder Describes a digital absolute encoder in which t...

Page 37: ...er in which the absolute position for one revolution remains known SSI Synchronous Serial Interface Toolbox A software tool used for parameter setting and diagnostics of ISD servomotors the ISD connec...

Page 38: ...ues SIM SSI QEP SSI_CRC BiSS SIM General HeartbeatTime Defines the interval for the transmission of the heartbeat in ms 0 disabled Value range 0 65535 ms 0 General MaxAngleDifference Maximum angle dif...

Page 39: ...85 0xC599 QEP QEP Direction Sets the measurement direction 1 encoder position is reversed 0 original encoder position 0 QEP PulsesPerRevolution QEP encoder parameter of pulses revolution For QEP encod...

Page 40: ...CPoly CRC generator polynomial used to verify the data For Hengstler BiSS encoder CRCPoly 0x43 67 67 Table 12 1 Encoder Box Parameters Appendix VLT ISD Encoder Box Operating Instructions 38 MG75F102 V...

Page 41: ...0xFF05 Error BiSS encoder is not connected while start BiSS command is executed No change 0xFF06 Error Encoder is counting in reverse Enter NMT pre operational state 0xFF09 Error QEP failed to detect...

Page 42: ...22 Mode 23 Disposal 29 Documents 6 Due Diligence 9 E Earthing The Encoder Box 18 Electrical Environmental Conditions 18 Emergency Codes 39 Message 25 Encoder Cable 18 Encoders 11 Environmental Condit...

Page 43: ...afety Discharge Time 4 During Installation 17 High Voltage 4 Instructions 7 Unintended Start 4 Warnings 7 4 Safety Operational 8 SD Card 16 19 Service Service 4 Interface On Display 24 SET Push Button...

Page 44: ...www danfoss com drives MG75F102 175R1123 MG75F102 Rev 2012 08 13...

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