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2 Installation

2.1 Safety Information

N O T I C E

QUALIFIED PERSONNEL

Only qualified, Danfoss authorized personnel are allowed to install the parts described in these installation instructions.

Disassembly and reassembly of the frequency converter must be done in accordance with the service guide.
Use the standard fastener torque values from the service guide, unless the torque value is specified in these instructions.

W A R N I N G

ELECTRICAL SHOCK HAZARD

Danfoss frequency converters contain dangerous voltages when connected to mains voltage. Improper installation, and instal-
ling or servicing with power connected, can cause death, serious injury, or equipment failure.

Only use qualified electricians for the installation.
Disconnect the frequency converter from all power sources before installation or service.
Treat the frequency converter as live whenever the mains voltage is connected.
Follow the guidelines in these instructions and local electrical safety codes.

W A R N I N G

DISCHARGE TIME

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not pow-
ered. High voltage can be present even when the warning LED indicator lights are off. Failure to wait the specified time after
power has been removed before performing service or repair work can result in death or serious injury.

Stop the motor.
Disconnect AC mains and remote DC-link power supplies, including battery back-ups, UPS, and DC-link connections to other
frequency converters.
Disconnect or lock the motor.
Disconnect any brake option.
Disconnect any regen/load share option.
Wait for the capacitors to discharge fully. The minimum waiting time is listed on the frequency converter label and also in the
following discharge time table.
Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
are fully discharged.

Table 6: Discharge Time

Frame

Minimum waiting time

Fx09–Fx10

20 minutes

E1h–E4h

40 minutes

Fx11–Fx12

40 minutes

AN361427984575en-000101 / 130R0770 | 3

Danfoss A/S © 2022.03

Installation

IGBT Module Replacement for Fx09-Fx12 and E1h–E4h

Installation Guide

Summary of Contents for iC7 Series

Page 1: ...ing kits Table 3 IGBT Module Replacement Kits for iC7 Series Fx09 Fx12 Frequency Converters Kit number Description 176F3944 IGBT dual module 300 A 1200 V Fx09 176F3945 IGBT dual module 450 A 1200 V Fx...

Page 2: ...900 A T4 T5 176F6643 IGBT module 600 A 1700 V T7 176F6644 IGBT module 650 A 1700 V T7 176F6711 IGBT brake module 450 A E1 E3 176F6646 IGBT brake module 450 A E2 E4 1 3 Items Supplied The following par...

Page 3: ...N I N G DISCHARGE TIME The frequency converter contains DC link capacitors which can remain charged even when the frequency converter is not pow ered High voltage can be present even when the warning...

Page 4: ...results in a poor thermal bond and causes premature IGBT failure Ensure that the environment is free of airborne dust and contaminants while applying the thermal grease Clean the heat sink using a clo...

Page 5: ...unting screws and hand tighten them The IGBT module requires either 4 or 10 screws to fasten it to the heat sink Following the fastener tightening sequence shown in Illustration 3 slowly tighten maxim...

Page 6: ...lb Busbar connection torque Nm in lb Diagram Screw tightening order 176F3944 3 3 29 3 3 29 A 1 2 3 4 176F3945 3 3 29 3 3 29 A 1 2 3 4 176F3949 3 3 29 3 3 29 A 1 2 3 4 176F3943 4 5 40 9 0 80 B 1 2 3 4...

Page 7: ...ies Drives Kit number Mounting torque Nm in lb Busbar connection torque Nm in lb Diagram Screw tightening order 176F6641 3 3 29 4 0 35 A 1 2 3 4 176F6642 4 5 40 9 0 80 B 1 2 3 4 5 6 7 8 9 10 176F6643...

Page 8: ...quotation or order confirmation Danfoss cannot accept any responsibility for possible errors in catalogues brochures videos and other material Danfoss reserves the right to alter its products without...

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