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Danfoss FT1555-BM230 Bench Mount Hose Capping System Operator’s Manual

AQ453954047097en-010101

© Danfoss FT1555-BM230 Bench Mount Hose Capping System Operator’s Manual | 2023.04. | 9

Disconnect all incoming electrical power to the FT1555-BM230 
before you start cleaning or maintaining the system. When 

the cleaning or maintenance is complete, you may restore the power 
supply.

Air Filter maintenance

Required tools: 5/64 or 2mm Allen wrench, coarse brush or vacuum 
cleaner with brush. This maintenance procedure can be executed by 
the operator of the machine.

The scheduled cleaning of CapSeal System Air Filters is 

vitally important to the correct temperature and function 

of the heating element and shrinking process. Without proper 

air flow through the system, the heating element can overheat 

which will cause internal damage and overheating of the CapSeal 

Capsule. The amount of airborne contaminants varies from 

location to location. Daily cleaning of the filter and air intake grill 

is required when the machine is in use. If you have any questions 

or concerns about the cleaning procedures or correct operation of 

the unit, please contact us immediately at fpgproductsupport@

danfoss.com or your supplier outside the USA.

1.  Turn off the power switch. Disconnect the FT1555-BM230 from the 

power source and remove the unit from service.

2.  Visually inspect the system for signs of overheating. Examples of 

overheating may include discoloration of the stainless-steel cover, 
cracked or peeling warning labels, or deformation of the rubber 
foot mounts.  

3.  Remove the black plastic filter retainer on the end plate and 

remove the foam filter. Wash the foam filter in warm water with 
soap and dry completely.

4.  Remove the 4 screws that hold the filter base in place, using a 

2mm or 5/64” Allen Wrench (not included)

5.  Use a coarse brush (not included) for removing any debris from 

the heating elements’ air intake grill that could obstruct air flow. 
A vacuum cleaner with brush attachment is also acceptable for 
cleaning.

6.  Reinstall the foam filter and retainer.

7.  Return the FT1555-BM230 to service (see page 4)

Maintenance

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Summary of Contents for FT1555-BM230

Page 1: ...Operator s Manual Danfoss FT1555 BM230 Bench Mount Hose Capping System...

Page 2: ...formation 3 Description of safety symbols in this manual 3 Safety Symbols on the machine 4 Safety Precautions 4 Residual Risks 4 Description and Operating Procedures 5 Product Views FRONT BACK SIDE 5...

Page 3: ...ons are only carried out by people who have been properly trained for those tasks It is also the user s responsibility to make sure that the machine is only used in full accordance with laws and regul...

Page 4: ...e routine preventive maintenance program is up to date If any part of the system is known or suspected to be defective or wrongly adjusted do not use the system until a repair has been made Operation...

Page 5: ...mm ID through 80mm ID Works with fitting hex sizes from 10mm through 78mm or any other shape fitting within the size limitation of the capsule The Air Knife with heat guard has a 110mm center opening...

Page 6: ...t the machine will take 8 minutes to reach the optimal sealing temperature Consult Chart Below Place the CapSeal Capsule over the fitting of the hose or tube assembly Place small or large puck onto th...

Page 7: ...m to 32mm 1 07 to 1 26 x 38X40 30mm to 36mm 1 19 to 1 42 x x 43X45 32mm to 41mm 1 26 to 1 61 x x 46X50 34mm to 44mm 1 34 to 1 73 x x 52X60 41mm to 50mm 1 62 to 1 97 x x 58X60 49mm to 56mm 1 93 to 2 20...

Page 8: ...FRACTIONAL ANGULAR MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL APPLICATION USED ON NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF INSERT C...

Page 9: ...e filter and air intake grill is required when the machine is in use If you have any questions or concerns about the cleaning procedures or correct operation of the unit please contact us immediately...

Page 10: ...al System Bumper Feet 13 FT1555 SMP Small Puck FT1555 LMP Large Puck Problem Cause Solution Capsule does not fit properly Wrong diameter capsule for application Measure outside diameter of the fitting...

Page 11: ...alterations to the machine could lead to serious personal injury Please call Danfoss with any questions regarding the safe operation of the FT1555 BM230 Disposal Electrical and electronic equipment ac...

Page 12: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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