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Danfoss

 

FT1555-BM230 Bench Mount Hose Capping System Operator’s Manual

10 | © Danfoss FT1555-BM230 Bench Mount Hose Capping System Operator’s Manual | 2023.04. 

 

AQ453954047097en-010101

All electrical components comply with the relevant safety regulations. Repairs to the electrical components should only be performed by a qualified 
electrician. Otherwise, the user may run the risk of accidents.

Advised Spare parts 

Troubleshooting

Repairs

Part Number Item

Description

Exploded view #

230V-AK

2.0 AK

UC-HG5000E

HG5000E 230V Heat Gun

6

UC-1955K22

CSS- Plastic Fan Guard with Filter Insert

12

UC-2572K25

CapSeal System Bumper Feet

13

FT1555-SMP

Small Puck

FT1555-LMP

Large Puck

Problem

Cause

Solution

Capsule does not fit properly

Wrong diameter capsule for application

Measure outside diameter of the fitting and use 
advised capsule.

Capsule doesn’t shrink

Machine is turned off/ Not heated to max 
temp. 

Turn on machine as described in section 2.4 
Reference Time chart on page 7

Capsules melt during shrinking 
process

Temperature is too high. 
Holding capsule in the AK for more than 
5 seconds

Check foam filter and air inlet of the Heat gun. 
Clean both filters as described under 3.1. 
Check temperature settings. Display on heat 
gun should read as follows: 
FT1555-BM230 325-330ºC

Unit doesn’t blow air

Faulty electrical 
Overheating

Check breaker and power supply. 
Check filters and clean as described under 3.1

Summary of Contents for FT1555-BM230

Page 1: ...Operator s Manual Danfoss FT1555 BM230 Bench Mount Hose Capping System...

Page 2: ...formation 3 Description of safety symbols in this manual 3 Safety Symbols on the machine 4 Safety Precautions 4 Residual Risks 4 Description and Operating Procedures 5 Product Views FRONT BACK SIDE 5...

Page 3: ...ons are only carried out by people who have been properly trained for those tasks It is also the user s responsibility to make sure that the machine is only used in full accordance with laws and regul...

Page 4: ...e routine preventive maintenance program is up to date If any part of the system is known or suspected to be defective or wrongly adjusted do not use the system until a repair has been made Operation...

Page 5: ...mm ID through 80mm ID Works with fitting hex sizes from 10mm through 78mm or any other shape fitting within the size limitation of the capsule The Air Knife with heat guard has a 110mm center opening...

Page 6: ...t the machine will take 8 minutes to reach the optimal sealing temperature Consult Chart Below Place the CapSeal Capsule over the fitting of the hose or tube assembly Place small or large puck onto th...

Page 7: ...m to 32mm 1 07 to 1 26 x 38X40 30mm to 36mm 1 19 to 1 42 x x 43X45 32mm to 41mm 1 26 to 1 61 x x 46X50 34mm to 44mm 1 34 to 1 73 x x 52X60 41mm to 50mm 1 62 to 1 97 x x 58X60 49mm to 56mm 1 93 to 2 20...

Page 8: ...FRACTIONAL ANGULAR MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL APPLICATION USED ON NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF INSERT C...

Page 9: ...e filter and air intake grill is required when the machine is in use If you have any questions or concerns about the cleaning procedures or correct operation of the unit please contact us immediately...

Page 10: ...al System Bumper Feet 13 FT1555 SMP Small Puck FT1555 LMP Large Puck Problem Cause Solution Capsule does not fit properly Wrong diameter capsule for application Measure outside diameter of the fitting...

Page 11: ...alterations to the machine could lead to serious personal injury Please call Danfoss with any questions regarding the safe operation of the FT1555 BM230 Disposal Electrical and electronic equipment ac...

Page 12: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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