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Danfoss FT1244 Crimp Machine Operator’s Manual

AQ439269330776en-000101

© Danfoss FT1244 Crimp Machine Operator’s Manual | 2023.05. | 5

Operating Instructions

HOSE PREPARATION

Select the proper hose and fitting style for the desired application. Some hose styles require the removal of a length of hose cover prior to 
crimping. This is referred to as “Skiving.” 

PROPER CRIMP DIE INSTALLATION

Remove the clear plastic guard.

Select the crimp dies specified in the PowerSource Crimp Spec Tool at danfoss.com/crimp for the selected hose style and size.

Liberally lubricate all sliding surfaces of the crimp dies with high efficiency PTFE grease (Danfoss part number T-400-G). Do not lubricate 
the crimping surface of the dies. Also lubricate the crimp ring where the crimp dies slide.

Install the crimp dies by pulling the die release pins (Det. 18) and inserting the dies into the die slots from the outside as shown in 
illustration 1. Make certain the angled surface on the dies is positioned as illustrated. Inserting crimp dies in any other position may result 
in damage to the machine. Remove crimp dies in the opposite manner.

SETTING THE LOCATOR 
STRAIGHT FITTINGS

The purpose of the locator is to properly position the fitting within the crimp dies area and to provide a positive back stop so no visual 
alignment is required after initial set up. The cone shaped locator is used for locating all sizes of straight fittings.

Refer to illustration 1 for proper fitting location using the cone locator. Position the fitting and socket as shown (the 1/32” will move flush 
with the end of the crimp die during the crimp cycle). Slide Det. 3 until Det. 1 seats into the fitting. Run nut (Det. 4) against Det. 3. It may 
be necessary to adjust Det. 1 into Det. 3 for more clearance. Lock with Det. 2.

Illustration 1

Summary of Contents for FT1244

Page 1: ...Operator s Manual Danfoss FT1244 Crimp Machine...

Page 2: ...9 Maintenance 9 Machine Breakdown 10 11 Hydraulic Breakdown 12 13 Electrical Schematic 14 15 The calibration method for some early model crimp machines used fittings that are no longer supplied by Da...

Page 3: ...feet on the floor Do not operate controls if hands or controls are wet 3 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this machine unless they have read and thoroughly understand thi...

Page 4: ...pable of holding 425 pounds Secure the machine to the floor with four 5 16 diameter fasteners through the slots provided in the base Position the motor switch located on the front panel in the stop po...

Page 5: ...es by pulling the die release pins Det 18 and inserting the dies into the die slots from the outside as shown in illustration 1 Make certain the angled surface on the dies is positioned as illustrated...

Page 6: ...204 150 kit consists of a yoke holder and yokes for tube sizes 4 through 16 no yoke is required when crimping 20 size fittings A spacer is also included to provide the additional clearance required on...

Page 7: ...diameter of 1 90 1 96 The recommended micrometer setting for set up is 739 The micrometer was set to 739 and a sample fitting crimped The crimp diameter obtained was 1 216 The nominal crimp diameter d...

Page 8: ...crimp length Refer to the PowerSource Crimp Spec Tool at danfoss com crimp for crimp spec details which outlines the required crimping information Scribe a mark on the socket at the nipple end at the...

Page 9: ...ings are located using the scribe lines on the socket of the fitting See illustration 4 Maintenance Normal maintenance of the FT1244 crimp machine requires a light film of oil coating over all the exp...

Page 10: ...Danfoss FT1244 Crimp Machine Operator s Manual 10 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Machine Breakdown...

Page 11: ...ment Screw 1 16 222003 4 64S 3 8 16 x 4 00 Soc Hd Cap Screw 4 17 FT1204 3 98 Jaw Cage 1 18 FT1 204 3 35 Release Pin 8 19 FF9339 0508S 5 16 18 x 50 Button Hd Screw 10 22 FT1204 3 27 Spring 1 23 FT1244...

Page 12: ...Danfoss FT1244 Crimp Machine Operator s Manual 12 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Hydraulic Components...

Page 13: ...4 Crimp Machine Operator s Manual 2023 05 13 DETAIL NUMBER PART NUMBER DESCRIPTION NUMBER REQUIRED 1 FT1244 2 6 Power Unit 1 2 2062 6 6S Danfoss Adapter 2 3 FL1348GGG0240 Danfoss Hose Assembly 2 4 203...

Page 14: ...Danfoss FT1244 Crimp Machine Operator s Manual 14 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Electrical Schematic 6...

Page 15: ...ol Relay 1 7 FT1244 2 5 7 Terminal Strip 1 8 FT1244 2 5 8 Jog Reverse Label 1 9 FT1244 2 5 9 Limit Switch Electrical Cord Connector 1 10 FT1244 2 5 10 Limit Switch Lever Arm 1 11 FT1244 2 5 11 Foot Sw...

Page 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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