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Danfoss

 

FT1244 Crimp Machine Operator’s Manual

4 | © Danfoss FT1244 Crimp Machine Operator’s Manual | 2023.05. 

 

AQ439269330776en-000101

Preoperation Procedures

  CAUTION: THIS MACHINE IS TOP HEAVY!

Uncrate the FT1244 crimp machine and inspect the machine for possible shipping damage. The following components are in the tool box.

1 can of high efficiency PTFE grease (Danfoss part number FF91455) 
1 Cone Locator Assembly 
1 Hydraulic Unit Breather Cap

This machine is shipped completely plumbed and wired. The hydraulic unit reservoir has been filled with hydraulic oil.

Remove the pipe plug from the top of the reservoir and install the breather cap. Install the cone locator in the holder.

Installation

Install the machine on a solid floor capable of holding 425 pounds. Secure the machine to the floor with four 5/16” diameter fasteners 
through the slots provided in the base. Position the motor switch (located on the front panel) in the stop position and plug in the cord.

The FT1244 crimp machine is wired for 115V, 60 Hz service and requires a 30 amp circuit breaker or fuse.

Tooling

A tooling set up consists of eight crimp dies and a fitting locator. The locator is used to locate the fitting in the machine. A cone shaped 
locator is used when crimping straight fittings and a series of optional yoke locators is available for locating elbow fittings.

Do not attempt to operate the machine with less than eight (8) dies or intermix dies of different sets.

A die storage area is provided within the machine. Dies should be put away after use to avoid abrasive dust and dirt from sticking to the 
friction surfaces and causing premature wear on dies or other machine components.

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Summary of Contents for FT1244

Page 1: ...Operator s Manual Danfoss FT1244 Crimp Machine...

Page 2: ...9 Maintenance 9 Machine Breakdown 10 11 Hydraulic Breakdown 12 13 Electrical Schematic 14 15 The calibration method for some early model crimp machines used fittings that are no longer supplied by Da...

Page 3: ...feet on the floor Do not operate controls if hands or controls are wet 3 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this machine unless they have read and thoroughly understand thi...

Page 4: ...pable of holding 425 pounds Secure the machine to the floor with four 5 16 diameter fasteners through the slots provided in the base Position the motor switch located on the front panel in the stop po...

Page 5: ...es by pulling the die release pins Det 18 and inserting the dies into the die slots from the outside as shown in illustration 1 Make certain the angled surface on the dies is positioned as illustrated...

Page 6: ...204 150 kit consists of a yoke holder and yokes for tube sizes 4 through 16 no yoke is required when crimping 20 size fittings A spacer is also included to provide the additional clearance required on...

Page 7: ...diameter of 1 90 1 96 The recommended micrometer setting for set up is 739 The micrometer was set to 739 and a sample fitting crimped The crimp diameter obtained was 1 216 The nominal crimp diameter d...

Page 8: ...crimp length Refer to the PowerSource Crimp Spec Tool at danfoss com crimp for crimp spec details which outlines the required crimping information Scribe a mark on the socket at the nipple end at the...

Page 9: ...ings are located using the scribe lines on the socket of the fitting See illustration 4 Maintenance Normal maintenance of the FT1244 crimp machine requires a light film of oil coating over all the exp...

Page 10: ...Danfoss FT1244 Crimp Machine Operator s Manual 10 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Machine Breakdown...

Page 11: ...ment Screw 1 16 222003 4 64S 3 8 16 x 4 00 Soc Hd Cap Screw 4 17 FT1204 3 98 Jaw Cage 1 18 FT1 204 3 35 Release Pin 8 19 FF9339 0508S 5 16 18 x 50 Button Hd Screw 10 22 FT1204 3 27 Spring 1 23 FT1244...

Page 12: ...Danfoss FT1244 Crimp Machine Operator s Manual 12 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Hydraulic Components...

Page 13: ...4 Crimp Machine Operator s Manual 2023 05 13 DETAIL NUMBER PART NUMBER DESCRIPTION NUMBER REQUIRED 1 FT1244 2 6 Power Unit 1 2 2062 6 6S Danfoss Adapter 2 3 FL1348GGG0240 Danfoss Hose Assembly 2 4 203...

Page 14: ...Danfoss FT1244 Crimp Machine Operator s Manual 14 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Electrical Schematic 6...

Page 15: ...ol Relay 1 7 FT1244 2 5 7 Terminal Strip 1 8 FT1244 2 5 8 Jog Reverse Label 1 9 FT1244 2 5 9 Limit Switch Electrical Cord Connector 1 10 FT1244 2 5 10 Limit Switch Lever Arm 1 11 FT1244 2 5 11 Foot Sw...

Page 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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