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Danfoss ET1280 Crimp Machine Operator’s Manual

AQ439269292775en-000101

© Danfoss ET1280 Crimp Machine Operator’s Manual | 2023.01. | 3

Read and understand the operator’s 
manual before attempting to 
operate any equipment.

 WARNING

Aeroquip hose, hose fittings and 
assembly equipment should be 
used only with other Aeroquip 
hose, hose fittings and assembly 
equipment and Weatherhead 
hose, hose fittings and assembly 
equipment should be used only 
with Weatherhead hose, hose 
fittings and assembly equipment. 
Do not combine or use Aeroquip 
or Weatherhead hose, hose fittings 
and assembly equipment with 
each other, i.e. Aeroquip hose 
with Weatherhead fittings, or with 
hose, hose fittings or assembly 
equipment supplied by another 
manufacturer.

Danfoss hereby disclaims any 
obligation or liability (including 
incidental and consequential 
damages) arising from breach 
or contract, warranty, or tort 
(under negligence or strict liability 
theories) should Aeroquip or 
Weatherhead hose fittings or 
assembly equipment be used 
interchangeably or with any hose, 
fittings or assembly equipment 
supplied by another manufacturer, 
or in the event that product 
instructions for each specified hose 
assembly are not followed.

 WARNING

Failure to follow process and 
product instructions and limitations 
could lead to premature hose 
assembly failures, resulting in 
property damage, serious injury or 
death.

Aeroquip and Weatherhead fitting 
tolerances are engineered to match 
Aeroquip and Weatherhead hose 
tolerances. The combination or 
use of Aeroquip or Weatherhead 
hose and hose fittings with each 
other, i.e. Aeroquip hose with 
Weatherhead fittings, or with hose 
or fittings supplied by another 
manufacturer may result in the 
production of unreliable and/
or unsafe hose assemblies and 
is neither recommended nor 
authorized by Danfoss.

Safety Instructions

1.  PREVENT UNAUTHORIZED 

OPERATION.

Do not permit anyone to operate 
this equipment unless they have 
read and thoroughly understand 
this manual.

2.  WEAR SAFETY GLASSES.

3.  AVOID PINCH POINTS.

Do not rest your hand on the crimp 
ring. Keep your hands clear of all 
moving parts. Do not allow anyone, 
other than the operator, close to the 
equipment while it is in operation.

4.  MAINTAIN DIES WITH CARE. 

Dies used in the ET1280 crimp 
machine are hardened steel, 
offering the best combination of 
strength and wear resistance for 
long life.

Hardened dies are generally brittle 
and care should be taken to avoid 
any sharp impact. Never strike a die 
with a hardened instrument.

5.  USE ONLY SPECIFIED 

AEROQUIP/WEATHERHEAD 
PRODUCTS. 

Make hose assemblies using only 
Aeroquip and Weatherhead hose 
and fittings specified for this 
assembly equipment.

6.  VERIFY CORRECT CRIMP 

DIAMETERS.

Check and verify correct crimp 
diameters of all fittings after 
crimping. Do not put any hose 
assemblies into service if the crimp 
diameters do not meet Danfoss 
crimp specifications.

7.  MAkE SURE ALL DIES ARE 

COMPLETELY IN PLACE

  

and the cage is positioned 
properly on the pressure plate.

8.  DO NOT OVER PRESSURIZE. 

Do not exceed the 10,000 psi 
hydraulic pressure supplied to the 
machine.

NOTE: All components used to 
connect the pump and crimp 
cylinder must meet the criteria 
set forth in the Material Handling 
Institute Specification #IJ100 for 
hydraulic jacking applications.

9.  DIE CHANGE. DO NOT 

INSERT/REMOVE DIES 
WHILE THE POWER IS ON OR 
MACHINE IS IN OPERATION.

10.  SECURE THE EQUIPMENT TO 

A STABLE WORk SURFACE.

Prior to operation, secure the crimp 
machine to a stable work surface 
to prevent the equipment from 
tipping. See pages 4-5 for mounting 
instructions.

11.  UNPLUG THE POWER 

SUPPLY WHEN NOT IN USE.

12.  kEEP WORk AREA CLEAN.

Cluttered areas and benches invite 
accidents.

!

Safety Instructions

!

Summary of Contents for ET1280

Page 1: ...Operator s Manual Danfoss ET1280 Crimp Machine...

Page 2: ...mp Machine Operator s Manual 2023 01 AQ439269292775en 000101 Table of Contents Safety Instructions 3 Specifications and Equipment 4 Set Up 5 Operating Instructions 6 Crimping Procedures 7 Calibration...

Page 3: ...e assemblies and is neither recommended nor authorized by Danfoss Safety Instructions 1 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this equipment unless they have read and thorough...

Page 4: ...ity 50 cubic inches or more 820 cc Pressure Rating 10 000 psi 690 bar Accessories Die Holder Kit FT1380P 2 4 A plate and mounting hardware that can hold two cages This kit attaches to the back of the...

Page 5: ...m Hand tighten the vent cap 3 Caution Provide electrical service with a dedicated circuit per the crimp machine electrical requirements to eliminate the possibility of a low voltage situation 4 Never...

Page 6: ...yle and size of desired hose Refer to the PowerSource Crimp Spec tool at danfoss com crimp for complete and detailed crimp specification information for each hose and fitting style To load the die cag...

Page 7: ...switch in the upward position 5 The crimp switch may be toggled up and down as required to reposition the fitting To crimp the fitting in a Hand Pump Air Hydraulic Pump or 12V DC Pump model activate...

Page 8: ...This can be accomplished by first loosening the two 8 32 set screws in the adjustment knob see Figure 5 and then performing the crimp described above If the actual measured crimp diameter is for exam...

Page 9: ...tion at 50 crimp intervals with high efficiency PTFE grease Danfoss part number T 400 G Periodically remove grease residue that has built up on the sides of the dies and the crimp ring during the crim...

Page 10: ...280C 0002 Barrel Aluminum 1 2 ET1280C 0012 Washer Steel 1 3 ET1280C 0003 Adjustable Knob Steel 1 4 ET1280C 0001 Dial Indicator Aluminum 1 5 ET1280C 0007 Pinch Point Hat Plastic 1 6 FF90625 1 4 20 x 3...

Page 11: ...al Bill of Material Description Qty Req d 1 FT1330 2 9 21 FT1330 2 9 2 Die Spring 8 or 16 2 FT1380 2 9 3 FT1380 2 9 2 Front Plate 1 3 FT1330 2 9 13 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 55 FT1330 2...

Page 12: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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