Danfoss Control C.2 User Manual Download

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Summary of Contents for Control C.2

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Page 2: ...erman Date of revision 2022 10 11 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communi...

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Page 4: ...4 4 Start screen 16 5 Crimp using workpiece table 17 5 1 Start screen 17 5 2 Select workpiece specification 18 5 3 Verify and adjust settings 21 6 Crimp without workpiece table 24 6 1 Start screen 24...

Page 5: ...51 8 Instructions for action 53 8 1 Start up control 53 8 2 Changing the crimping dies 54 8 3 Check with calliper Option 55 8 4 Calibration 58 9 Error messages 61 9 1 Error message Oil filter contami...

Page 6: ...economically 1 1 Storage This Operation Manual is a document also applicable in connection with the Operation Manual of the machine therefore represents an integral part of the machine and must be kep...

Page 7: ...the individual selection in the basic settings If another user interface xml file is being used than the one de scribed in the Operation Manual the affected Operation Manual must be observed 1 3 Abbr...

Page 8: ...EX Transfer Software ICC Industrial Crimp Calculator UPMS UNIFLEX Paperless Management System 1 4 Accessories The machine may be fitted with accessories A list of the available ac cessories is include...

Page 9: ...ing is supplemented by a triangular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warni...

Page 10: ...mpliance with intended purpose Use not in compliance with the intended purpose impose risks for life and health Consequences resulting from use not in compli ance with the intended purpose shall be un...

Page 11: ...Motor On button 3 Illuminated Motor on button Off 4 Illuminated foot switch 5 Illuminated Open tool button 6 Illuminated Close tool button 7 Locking lever angle setting 8 Control panel of control The...

Page 12: ...y result in work related musculosceletal disor ders and reduce productivity Make sure that operators have sufficient periods of relief and recreation 3 3 Operation modes The control provides for the f...

Page 13: ...or external but tons e g the dual foot switch Close tool button Dual foot switch The right foot switch is used to close the tool Depth stop The tool is closed automatically when the workpiece acti va...

Page 14: ...on grey background The control is operated via the control panel Tip on the relevant control element either with finger or with a suitable pointer ATTENTION Risk of damage to machinery Hard objects o...

Page 15: ...If figures or letters have to be entered a keyboard or number field showing the permissible range of values will be displayed after touch ing the control panel...

Page 16: ...Start screen The following control screens are opened from the start screen Workpiece table Crimp without workpiece table Machine settings The figures are described in more detail in the Sections belo...

Page 17: ...5 Crimp using workpiece table 5 1 Start screen This screen is used to select the Danfoss product range from the list Select settings from favourites Select the product range Return to previous screen...

Page 18: ...his screen is used to select the hose type workpiece from the list Confirm the highlighted workpiece Return to previous screen By making an entry in the Filter field the workpiece list may be fil tere...

Page 19: ...ng coupling to the hose type workpiece from the two lists the nominal width is selected first subsequently a coupling matching the nominal width is selected Confirm the selected tool and continue in t...

Page 20: ...of the crimping dies please refer to the machine Operation Manual The quick die change system has to be used to change the crimping dies The die wrench has to be used to change the crimping dies The...

Page 21: ...meter Screen Permissible ovality Screen Crimping field length Screen Crimping field length tolerance Direct input of forming dimension via input field possible as an alternative Display current positi...

Page 22: ...dditional settings see following screen Help only if available otherwise logo Back to selection of product range Favourites even remain unchanged if the data are reloaded from a USB storage medium Ent...

Page 23: ...piece until the machine opens them again holding time Pre select the number of workpieces to be pro cessed If 0 is entered a deliberate number of forming processes may be performed without a message a...

Page 24: ...table 6 1 Start screen The following control screen is opened by pressing the manual opera tion button Manual operation Semi automatic operation Machine settings The figures are described in more det...

Page 25: ...ted If a new forming dimension is entered the set crimping die diameter is adjusted automatically The crimping die table is searched for the next pos sible crimping die which is smaller or equal to th...

Page 26: ...ing process The screen for approaching the change position for crimping dies is opened Please refer to Change crimping dies in Section 5 Option Label printer Green display automatic printing activate...

Page 27: ...m database Read data using a scanner option Return to Start screen When the machine is switched from Semi automatic operation to Manual operation forming to a diameter is activated pressure distance l...

Page 28: ...sion diameter is the diameter to which the tool is adjusted If a new forming dimension is entered the set crimping die diameter is adjusted automatically The crimping die table is searched for the nex...

Page 29: ...he pressure will not be maintained the crimping dies remain in their position and can only be opened manually by acti vating the button Enter the crimping die diameter into the control Option Crimping...

Page 30: ...us mechanisms in the machine act on com pensating the spring back of the workpiece so that the target value is reached The displayed value achieved may therefore deviate from the target value entered...

Page 31: ...tool does not automatically open after the form ing process The screen for approaching the change position for crimping dies is opened Please refer to Change crimping dies in Section 5 Save the displ...

Page 32: ...NIFLEX Label System Option in Section 5 Return to previous screen Set machine switch For machines with this option the crimping dies are closed at two dif ferent speeds rapid Closing slow Forming The...

Page 33: ...ta record from input field Enter forming pressure to be operated by the ma chine Enter opening diameter The current diameter at which the machine is set is accepted as opening diameter Proportional sh...

Page 34: ...he crimping dies remain in their position and can only be opened manually by acti vating the button Enter the crimping die diameter into the control Option Crimping die thickness The symbol with the i...

Page 35: ...ious mechanisms in the machine act on com pensating the spring back of the workpiece so that the target value is reached The value achieved may therefore deviate from the target value en tered Display...

Page 36: ...orming pro cess The tool does not automatically open after the form ing process The screen for approaching the change position for crimping dies is opened See Crimping die replacement in Section 5 Sav...

Page 37: ...utomatic printing deactivated Activate button The screen for the printer set tings is opened See UNIFLEX Label System Option in Section 5 Return to previous screen Set machine switch For machines with...

Page 38: ...n a label see UNIFLEX LAGEL SYSTEM ULS in Section 5 For recording unit quantities for instance two va cant unit counters are available The unit counters may be used independently The counter reading m...

Page 39: ...ected by a touch and is then highlighted grey Name of data record Forming dimension diameter Forming pressure Crimping die diameter Opening diameter Next data record Filter data records according to t...

Page 40: ...anned code the data record table is searched for the appropriate name If a data record with the same name is found the related settings are loaded and the relevant screen for starting production is di...

Page 41: ...The codes processed by the scanner can be taken from the de scription enclosed to the scanner...

Page 42: ...creens may be opened one after the other 7 1 User log in Enter user name UNIFLEX default user Enter password UNIFLEX default user Screen Total number Screen Software version xx_x x Screen Active contr...

Page 43: ...ds includ ing names and forming data The requested data record is selected by a touch and is then highlighted grey Delete selected data record from database Confirm the selected data and continue in t...

Page 44: ...rol console to be used for storage media certified by UNIFLEX only Load data from an USB storage medium into the control Load data from the control onto the USB storage The data upload from USB storag...

Page 45: ...mping die data records may be adjusted deleted or entered List of saved crimping die data records Add crimping die data record The new crimping die data record is automatically sorted numerically in t...

Page 46: ...next screen In the crimping die editor all crimping die data records of the man ufacturer are included when the machine is delivered 7 5 Operating interface Return to previous screen Proceed to next...

Page 47: ...nistration In this screen users may be created or deleted in addition pass words or the user level may be modified User name The user name consists of an alphanumerical string without spaces UNIFLEX d...

Page 48: ...Delete user Save user data Return to previous screen Return to first machine settings screen database Proceed to next screen Creating a user 1 Select Add user 2 Enter user name 3 Enter password 4 Sele...

Page 49: ...h regard to machine operation In total up to ten different user levels can be set up The user level administrator cannot be deleted or changed At the factory one administrator level is set up The mach...

Page 50: ...nguage The currently set language is shown at the top Select the appropriate language by touching the flag 1 Return to previous screen Return to first machine settings screen database Proceed to next...

Page 51: ...g plates The dimension depends on the geometry of the tool and cannot be changed Screen Outside the permissible range the ma chine may build up a maximum pressure of x bar without causing the machine...

Page 52: ...s up to this time Pressure setting When a new forming diameter is entered the diameter entered here is automatically set for the forming pressure PFM and PFC only Time in milliseconds after switchover...

Page 53: ...Uniflex 4 in order to switch to the CONTROL C 2 The Uniflex logo is shown before the first machine settings screen opens database 3 Set requested language 1 4 Proceed to next screen 5 Set requested u...

Page 54: ...tly 8 2 Changing the crimping dies In this screen the steps for exchanging the crimping dies are shown The quick die change system has to be used to change the crimping dies The die wrench has to be u...

Page 55: ...in the Op eration Manual of the respective machine 8 3 Check with calliper Option The forming result including a freely selectable tolerance range may be checked by using a calliper For this purpose...

Page 56: ...rol is disrupted Calliper settings See Pre set calliper in Section 5 Displays the relevant measuring points front cen tre back The recorded values are also saved in the UDL under their relevant letter...

Page 57: ...meter Measuring result of the diameter as the mean value of the individually measured values Rules Green display the workpiece is within the per missible tolerance Red display the workpiece is not wit...

Page 58: ...ance value is indicated behind the symbol Measuring result of the conicity as the mean value of the individually measured values Rules Green display the workpiece is within the per missible tolerance...

Page 59: ...shown in this screen and the next screen Select the UNIFLEX calibration mandrel with the in dicated number Insert crimping dies with the indicated size Position the calibration mandrel thin end in the...

Page 60: ...h button Calibration was successful Calibration was not successful repeat calibration process Accept calibration and return to first machine set tings screen database The machine may also be calibrate...

Page 61: ...tion Manual of the machine 2 Acknowledge error message by pressing the button and the OK button in the message window The error message may also appear in the event of a low ambient temperature Operat...

Page 62: ...ONTROL C 2 1 Start StartCenter 6 by a double click The screen Transfer is opened and the transfer is started 2 Terminate transfer by pressing Cancel 3 Activate the Settings button 4 4 Start Service Co...

Page 63: ...ain at the main switch Restore CONTROL C 2 1 Start StartCenter 6 by a double click The screen Transfer is opened and the transfer is started 2 Terminate transfer by pressing Cancel 3 Activate the Sett...

Page 64: ...14 Remove USB storage medium 15 Confirm the message Restore operation successfully completed with OK 16 The machine control is restarted automatically and is then ready for operation again...

Page 65: ...ded for machine calibration Calb CtrlC Pressure Force Monitoring PFM UTS Software Notebook UTS CtrlC 2 bar code scanner BCR CtrlC ULS label printer with connection cable and soft ware package ULS 2_C...

Page 66: ...ion 807 600 Position Number Article number Designation 1 1 807 710 Control panel 800 mm C 2 with memory card 2 1 807 374 Uniflex Touch Panel 3 1 807 066 Emergency stop unit 4 1 800 061 Motor Start but...

Page 67: ...Panel 3 1 807 067 Emergency stop button complete as from ap prox 10 2016 date of production 4 1 800 061 Motor Start button 5 1 800 060 Motor Stop button 6 1 807 068 Button Foot pedal switching 7 1 800...

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