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18 | AQ452531257528en-000201

© Danfoss | Climate Solutions | 2023.06

6

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 Commissioning

6.2  Pressure strength test

6.1  Preparations for start-up

  Carry out the leak test on the refrigerating plant in accordance with EN 378-2 or a corresponding

  safety standard 

without the inclusion of the compressor

.

The compressor has undergone trials in the factory and all functions have been tested. There are 
therefore no special running-in instructions.

Check the compressor for transport damage!

INFO

In order to protect the compressor against inadmissible operating 

conditions, high and low-pressure switches controls are mandatory 

on the installation side.

WARNING

When  the  compressor  is  not  running,  depending  on  ambient 

 

temperature  and  amount  of  refrigerant  charge,  it  is  possible 
that  the  pressure  may  rise  and  exceed  permitted  levels  for  the 
compressor. Adequate precautions must be taken to prevent this 
happening (e.g. using a cold storage medium, a receiver tank, a 
secondary refrigerant system, or pressure relief devices).

DANGER

Risk of bursting! 

The compressor must only be pressurised using nitrogen (N

2

).  

Never

 pressurise with oxygen or other gases!

The  maximum  permissible  overpressure  of  the  compressor  must 

not be exceeded at any time during the testing process (see name 
plate data)!

The compressor has been tested in the factory for pressure integrity. If however the entire system is 
to be subjected to a pressure integrity test, respect the following:

  Test the refrigeration circuit in accordance with EN 378-2 or a corresponding safety standard.
  The max. permissible difference pressure amounts to 110 bar.

6.3 

Leak test

Every additional leak test of the compressor or of components attached to the compressor has to be 
carried out as follows:
1.  Apply the test pressure to the low pressure side 
2.  Apply the test pressure to the high pressure side while maintaining the test pressure to the low  
  pressure side
Exclusively dry test gases may be used for the leak test, e.g. nitrogen N2 min 4.6 (= purity 99.996 % 

or higher).

Summary of Contents for BOCK HRX CO2 T H

Page 1: ...AQ452531257528en 000201 BOCK HRX CO2 T H transcritical Operating guide HRX40 2 CO2 T H HRX60 2 CO2 T H Translation of the original instructions...

Page 2: ...fore using the compressor This will avoid misunder standings and prevent damage Improper assembly and use of the compressor can result in serious or fatal injury Observe the safety instructions contai...

Page 3: ...ination 4 4 Connecting the pipelines flange connection 4 5 Pipes 4 6 Laying suction and pressure lines 5 Electrical connection 15 5 1 Information for contactor and motor contactor selection 5 2 Connec...

Page 4: ...s professions with comparable training which enable personnel to assemble install maintain and repair refrigeration and air conditioning systems Personnel must be capable of assessing the work to be c...

Page 5: ...ompressors are pressurised machines and therefore require particular caution and care in handling The maximum permissible overpressure must not be exceeded even for testing purposes Risk of burns Depe...

Page 6: ...0 CO2 T H Four cylinder radial piston compressor with suction gas cooled motor HRX60 CO2 T H Six cylinder radial piston compressor with suction gas cooled motor Suction and discharge connections by me...

Page 7: ...xample 160 0A 1 Type designation 2 Machine number 3 Maximum operating current mains operation 4 Starting current rotor blocked 5 ND LP max permissible operating pressure g Low pressure side HD HP max...

Page 8: ...y in mains operation 8x h When operating in the vacuum range there is a danger of air entering on the suction side This can cause chemical reactions a pressure rise in the condenser and an elevated co...

Page 9: ...or heating option it must be used If this option is not available but the frequency converter has the option to define vertices of the U f characteri stic these must be set as follows Select the first...

Page 10: ...ge pressure bar Unlimited application range at a drive frequency of 12 5 75 Hz Max permissible operating pressure LP HP 1 100 150 bar 1 LP Low pressure HP High pressure Unlimited application range at...

Page 11: ...Suction pressure bar pHD Discharge pressure bar Unlimited application range at a drive frequency of 12 5 65 Hz Max permissible operating pressure LP HP 1 100 150 bar 1 LP Low pressure HP High pressure...

Page 12: ...ient load bearing capacity Single compressor preferably on vibration damper Compound connection basically rigid Provide adequate clearance for maintenance work Do not use in a corrosive dusty damp atm...

Page 13: ...to be installed in the system within the suction line ahead of the compressor suction port ATTENTION Risk of damage Overheating can lead to compressor damage Therefore remove the pipe socket from the...

Page 14: ...t of the suction and pressure lines directly after the compressor is integral to the smooth running and vibration behaviour of the system 4 5 Pipes Pipes and system components must be clean and dry in...

Page 15: ...the same DANGER Risk of electric shock High voltage Only carry out work when the electrical system is disconnected from the power supply All protection equipment switching and monitoring devices must...

Page 16: ...2 High pressure safety monitor Safety chain high low pressure monitoring QA1 Main switch QA2 Compressor contactor EC1 Compressor motor SF1 Control voltage switch 5 3 Circuit diagram for direct start 4...

Page 17: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452531257528en 000201 17 5 6 7 8 9 FC1 FC2 SF1 6 7 PE 9 10 11 PE QA2 BP1 P PE 8 BP2 P 13 14 BT4 L1 L2 L3 N PE...

Page 18: ...ing e g using a cold storage medium a receiver tank a secondary refrigerant system or pressure relief devices DANGER Risk of bursting The compressor must only be pressurised using nitrogen N2 Never pr...

Page 19: ...during and after the filling process the shut off point of the low pressure switch should be set to a value of at least 5 2 bar A refrigerant supplement which may become necessary after start up can b...

Page 20: ...oiding slugging To prevent slugging The complete refrigeration plant must be properly designed All components must be compatibly rated with each other with regard to output particularly the evaporator...

Page 21: ...xiliary devices 7 Maintenance For operation with CO2 the oil type BOCKlub E85 is necessary 7 4 Lubricants oil 7 5 Decommissioning It is essential to ensure good ventilation to avoid danger of suffocat...

Page 22: ...nd safety devices Fuse Consumption category AC3 8 Technical data 1 4 3 2 All specifications are based on the average of the voltage range Flange connection for steel tubes Type No of cylinders Displac...

Page 23: ...fft Blatt 2 0d Betrifft Blatt 2 0e Betrifft Blatt 2 0f Umstellung HRX40 auf 90 Teilung 0f Aufnahme HRX60 Teile Nr 16278 in Zeichnungen 0f Gr e Kabeldurchf hrungen aufgenommen 10940 11090 11032 11257 1...

Page 24: ...FK X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2...

Page 25: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2...

Page 26: ...D GB F E 26 AQ452531257528en 000201 Danfoss Climate Solutions 2023 06...

Page 27: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452531257528en 000201 27...

Page 28: ...28 AQ452531257528en 000201 Danfoss Climate Solutions 2023 06...

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