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16 DKDHR 

VI.GP.N2.02 

Danfoss District Energy

Instructions   Water 

Heaters

14.0  Maintenance

Maintenance work

Is only to be carried out by qualified and authorised personnel.

Visual control and heat meter reading is to be performed by the janitor or other 

supervisor (the heat meter is not part of the delivery) 

Inspection

  

The operator or other authorised personnel is obliged to perform inspections at 

regular intervals and if necessary carry out maintenance work according to these 

and other instructions.  Within the scope of the above maintenance work all strain-

ers should be cleaned (see photo to the right), all connections should be tightened 

and the operation of the safety valves should be checked by turning the valve head 

in the indicated direction.

Rinsing / cleaning of plate heat exchanger

Brazed heat exchangers can be rinsed. For optimum cleaning the flow rate should 

be a min. of 1.5 times normal flow rate, preferably in back-flush mode. This will 

remove any deposits formed on the inside of the plate heat exchanger. In case of 

more serious deposits, a cleaning  liquid, approved by Danfoss (f.ex.  Radiner FI) 

can be pumped through the heat exchanger. Both are environmentally friendly 

cleaning fluids and can be disposed of through the usual domestic sewerage 

system. Afterwards rinse thoroughly with large amounts of water.

Deacidification of brazed plate heat exchanger

After long operation, because of the large variations in temperature and as 

oxygenous water is used on the secondary side, the heat exchangers are expecially 

subject to calification. Any deacidification of the plate heat exchanger is done as 

shown on the drawing to the right. For brazed plate heat exchangers weak inhibited 

acid solutions (e.g. 5% formic, acetic or phosphoric acid) may be used.

Deacidification of gasketed plate heat exhanger (Akva Lux II GW)

See page 16.

Measures after maintenance work

After maintenance work and before switching the system on again:

• 

 Check that all screwed connections are tight.

• 

 Check that all safety features, covers, that were removed, have been replaced 

properly.

• 

 Clean the working area and remove any spilled materials.

• 

 Make sure that all tools, materials and other equipment that were used, have 

been removed from the working area.

• 

 Connect to energy supply and check for leaks.

• 

 Vent the system.

• 

 If necessary adjust the system again.

• 

 Make sure that all safety features on the device and the system work properly.

Cooling / Return temperature reading

The cooling, i.e. the temperature difference between district heating supply and dis-

trict heating return is of great importance for the total heat economy. It is therefore 

very important to observe the supply and return temperatures. Normal temperature 

difference is 30-35 °C.

Please note, 

that the lowest district heating return temperature is directly depend-

ent on the return temperature from the heating circuit and the recirculation circuit. 

Therefore, please observe these return temperatures.

Cooling of the water heater alone

During the tapping process the cooling will typically be 30-35°C. During standby 

the return temperature from the water heater will normally increase a little. The 

heat meter will in this situation register only a very limited consumption, as the 

water volume is very small. 

On water heaters connected to the DHW recirculation system the calorimeter 

measures the heat loss in the circulation pipe.

Tightening of connections

When reading the heat meter, all fittings and connections should be checked for 

leaks. If leaks are detected, contact qualified and authorized personnel immediately.

Summary of Contents for Akva Lux II

Page 1: ...GW Diagram example measurements and main components 6 9 0 Akva Vita II Diagram example measurements and main components 7 10 0 Mounting 8 10 1 Test and connections 8 10 2 Systems with domestic hot wat...

Page 2: ...qualization of potentials should be effected according to local regulations Warning of hot surfaces Parts of the water heater may become hot and hot surfaces can cause serious burns Please be extremel...

Page 3: ...ose all shut off valves before the water heater is connected to the household piping 03 IMPORTANT Tighten all connections as vibrations during trans port and handling may have caused leaks 04 For syst...

Page 4: ...ion cover front part 9 White lacquered cover optional equipment F Filter on cold water inlet C The water heater is prepared for DHW circulation Fittings for DHW connection are supplied loose See instr...

Page 5: ...8 Insulation cover front part 9 White lacquered cover optional equipment F Filter on cold water inlet C The water heater is prepared for DHW circulation Fittings for DHW connection are supplied loose...

Page 6: ...6 White lacquered cover optional equipment F Filter on cold water inlet C The water heater is prepared for DHW circulation Fittings for DHW connection are supplied loose See instruction on page 14 Ac...

Page 7: ...ples 5 Brushed stainless steel cover optional equipment F Filter on cold water inlet C The water heater is prepared for DHW circulation Fittings for DHW connection are supplied loose See instructions...

Page 8: ...valve on the DCWinlet The pump must be installed so that the pump is pumping water towards the water heater If a time controlled pump is used it is to be recommended that the circulation water temper...

Page 9: ...ater towards the water heater This not part of the circulation set Fig 1 Demount plugs 6 mm Allen key from controller Fig 2 Mount nipple A in controller Fig 3 Mount circulation hose end B1 in controll...

Page 10: ...ail Fig 14 Fit new capillary tube G on nipple B by means of union nut and cutting ring H Tighten with single end wrench Fig 15 Fit the other end of the capillary tube G on T piece by means of union nu...

Page 11: ...towards the water heater This not part of the circulation set Fig 1 Demount plugs 6 mm Allen key from controller Fig 2 Mount nipple A in controller Fig 3 Mount circulation hose end B1 as shown Fig 4...

Page 12: ...s shown Fig 8 Demount capillary tube from T piece Fig 9 Demount capillary tube from bypass thermostat Fig 10 Mount M8 x 1 screw plug F in T piece Fig 11 Fit new capillary tube G on nipple B by means o...

Page 13: ...and Akva Les II are equipped with a by pass thermostat Danfoss FJVR 2 which ensures that hot water is produced immedia tely when tapping starts It is recommended to set the thermostat in pos 3 Ifthew...

Page 14: ...rculation thermostat Bypass thermostat default AsastandardtheAkvaLuxIIGWisequippedwithabypassthermostat Danfoss FJVR 2 which ensures that hot water is produced immedi ately when tapping starts It is r...

Page 15: ...ault As a standard the Akva Vita II is equipped with a bypass thermostat Danfoss FJVR 2 which ensures that hot water is produced immedia tely when tapping starts It is recommended to set the thermosta...

Page 16: ...heatexchangersweakinhibited acid solutions e g 5 formic acetic or phosphoric acid may be used Deacidificationofgasketedplateheatexhanger AkvaLuxIIGW See page 16 Measuresaftermaintenancework After main...

Page 17: ...t and be able to dissolve the fouling calification on the plates Great care must be taken to select a proper cleaning solution that does not damage plates or gaskets Example of cleaning 1 Drain produc...

Page 18: ...l compressed dimension The bolts must not be slackened or tightened indiscriminately They must be loosened tightened alternately on the left and right side and in a crosswise pattern Loosening and tig...

Page 19: ...the household piping REMEMBER to check all the mixer taps in the house Replace mixer tap or non return valve only Not enough pressure on the hot water Strainer in cold water meter or in the cold wate...

Page 20: ...e during tapping Calified heat exchanger Short circuiting of defective heat exchanger Clean heat exchanger with acid solution or replace heat exchanger Replace heat exchanger Poor cooling Calified hea...

Page 21: ...e used in accordance with our instructions EU Directives EMC Directive 2004 108 EEC EN 61000 6 1 2007 Electromagnetic compatibility Generic standard Immunity for residential commercial and light indus...

Page 22: ...technical regulations and the applicable legislation in every respect Installation and commissioning must only be performed by trained authorised personnel The substation is checked in the factory for...

Page 23: ...23 23 Danfoss District Energy VI GP N2 02 DKDHR Instructions Water Heaters...

Page 24: ...Produced by Danfoss Redan A S 02 2014 VI GP N2 02 Danfoss Redan A S District Energy Omega 7 S ften DK 8382 Hinnerup Tel 45 87 43 89 43 Fax 45 87 43 89 44 redan danfoss com www redan danfoss dk...

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