Danfoss AHF 005 Operating Instructions Manual Download

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6 Appendix: Safety and Application Notes

AHF 005/010 Operating Instructions

MG.80.C1.02 - VLT

is a registered Danfoss trademark

Summary of Contents for AHF 005

Page 1: ...cal data 11 Environmental data 11 Dimensions weight 12 Dimension diagrams 14 4 Installation 19 Installation 19 Mechanical installation 19 Ventilation 19 Power Wiring 20 Capacitor Disconnect 20 Fuses 21 Over temperature contactor 23 Power wiring size 23 Operation on different mains type 24 Typical installation in a panel or other enclosures 24 5 Commissioning 27 Commissioning 27 6 Appendix Safety a...

Page 2: ...Electrical Installation 29 Operation 30 Maintenance and service 30 Contents AHF 005 010 Operating Instructions 2 MG 80 C1 02 VLT is a registered Danfoss trademark ...

Page 3: ...NB This note designates general useful notes If you observe it handling of the filter module drive system is made easier 1 1 3 Operator s safety After mains disconnections the power terminals X1 1 X1 2 X1 3 X3 1 X3 2 X3 3 X4 1 X4 2 and X4 3 remain live for minimum 4 minutes The filter modules have to be installed in a way that they fulfil their function and don t expose persons to danger They have...

Page 4: ...2 Description AHF 005 010 Operating Instructions 4 MG 80 C1 02 VLT is a registered Danfoss trademark 2 ...

Page 5: ...ortion to 5 Current rating from 10A 370A AHF Filters can be paralleled for higher power modules One filter module can be used for several frequency converters High efficiency 0 98 User friendly commissioning no adjustment necessary No routine maintenance required THiD of 10 or 5 will be achieved when the following conditions are met THvD of the system without the drive operating is less than 2 Fil...

Page 6: ...370 A 200 175G6688 175G6691 P200 P160 506 A 250 175G6609 175G6610 175G6631 175G6632 P250 P200 578 A 315 2 x 175G6610 2 x 175G6632 P315 P250 648 A 355 2 x 175G6611 2 x 175G6633 P355 P315 Table 2 2 AHF 005 and AHF 010 380V 415V 50Hz Please note that the matching of the typical Danfoss frequency converter and filter is pre calculated based on 400V and assuming typical motor load 4 or 2 pole motor FC ...

Page 7: ...P132 370 A 300 130B2471 130B2483 P200 P160 506 350 130B2468 130B2469 130B2480 130B2481 P250 P200 578 A 450 2 x 130B2469 2 x 130B2481 P315 P250 648 A 500 2 x 130B2470 2 x 130B2482 P355 P315 Table 2 3 AHF 005 and AHF 010 380V 415V 50Hz Please note that the matching of the typical Danfoss frequency converter and filter is pre calculated based on 400V and assuming typical motor load 4 or 2 pole motor ...

Page 8: ...G6692 P200 P160 370 A 175G6690 175G6693 434 A 350 2 x 175G6620 2 x 175G6642 P250 P200 578 A 450 500 2 x 175G6621 2 x 175G6643 P315 P355 P250 P315 659 A 550 600 175G6690 175G6621 175G6693 175G6643 P400 P355 Table 2 4 AHF005 and AHF010 440 480 V 60 Hz Please note that the matching of the typical Danfoss frequency converter and filter is pre calculated based on 480V and assuming typical motor load FC...

Page 9: ...60 324 A 250 175G6655 174G6667 P250 P200 370 A 315 2 x 175G6653 2 x 175G6665 P315 P400 P250 P315 506 A 355 175G6652 175G6654 175G6664 175G6666 P355 578 A 400 2 x 175G6654 2 x 175G6666 P500 P560 P400 P500 Table 2 5 AHF005 and AHF 010 500 525V 50 Hz Please note that the matching of the typical Danfoss frequency converter and filter is pre calculated based on 500V and assuming typical motor load FC 3...

Page 10: ...ter size needed For optimal performance the harmonic filter should be sized for the mains input current to the frequency converter i e the input current drawn based on the expected load of the frequency converter and not the size of the frequency converter itself The mains input current to the frequency converter IFC L can by calculated using the nominal motor current IM N and displacement power f...

Page 11: ...erter is reduced to 10 or 5 typical values at nominal load If these conditions are not or only partially fulfilled a significant reduction of the harmonic components can still be achieved but the rated THiD values may not be achieved 3 1 2 Environmental data Permissible temperature range During transport of the unit During storage of the unit During operation of the unit 25 C 70 C to VDE 0160 25 C...

Page 12: ...bs 289 A G 272 kg 600 lbs 289 A F 191 kg 421 lbs 324 A G 306 kg 675 lbs 324 A F 232 kg 511 lbs 370 A H 348 kg 767 lbs 370 A G 245 kg 540 lbs AHF 005 440 480 V AC 60Hz AHF 010 440 480 V AC 60Hz IAHF N Frame size Weight IAHF N Frame size Weight 10 A B 20 kg 44 lbs 10 A B 15 kg 33 lbs 19 A C 32 kg 71 lbs 19 A B 20 kg 44 lbs 26 A C 43 kg 95 lbs 26 A B 25 kg 55 lbs 35 A C 50 kg 110 lbs 35 A C 38 kg 84 ...

Page 13: ...kg 165 lbs 101 A F 130 kg 287 lbs 101 A E 95 kg 209 lbs 144 A G 160 kg 353 lbs 144 A E 125 kg 275 lbs 180 A G 200 kg 441 lbs 180 A F 140 kg 309 lbs 217 A H 300 kg 661 lbs 217 A G 180 kg 397 lbs 289 A G 200 kg 441 lbs 324 A H 250 kg 551 lbs 370 A H 300 kg 661 lbs AHF 005 010 Operating Instructions 3 Specifications MG 80 C1 02 VLT is a registered Danfoss trademark 13 3 ...

Page 14: ...3 1 4 Dimension diagrams Illustration 3 1 Frame size B Illustration 3 2 Frame size C 3 Specifications AHF 005 010 Operating Instructions 14 MG 80 C1 02 VLT is a registered Danfoss trademark 3 ...

Page 15: ...Illustration 3 3 Frame size D Illustration 3 4 Frame size E AHF 005 010 Operating Instructions 3 Specifications MG 80 C1 02 VLT is a registered Danfoss trademark 15 3 ...

Page 16: ...Illustration 3 5 Frame size F Illustration 3 6 Frame size G 3 Specifications AHF 005 010 Operating Instructions 16 MG 80 C1 02 VLT is a registered Danfoss trademark 3 ...

Page 17: ...feet NB Please allow an additional 30 mm of depth of the filter for the mounting feet NB Frame E H only transport the filter vertically i e use lifting hooks on both ends AHF 005 010 Operating Instructions 3 Specifications MG 80 C1 02 VLT is a registered Danfoss trademark 17 3 ...

Page 18: ...4 Installation AHF 005 010 Operating Instructions 18 MG 80 C1 02 VLT is a registered Danfoss trademark 4 ...

Page 19: ...xx 380 415V 50 Hz Max Heat AHF 0xx 380 415V 60 Hz Max Heat AHF 0xx 440 480V 60 Hz Max Heat AHF 0xx 500V 525V 50 Hz Max Heat AHF 0xx 690V 50 Hz Max Heat 10 A 83 W 104 W 19 A 158 W 190 W 190 W 197 W 26 A 216 W 259 W 259 W 270 W 35 A 290 W 349 W 349 W 364 W 43 A 358 W 429 W 429 W 447 W 617 W 72 A 599 W 718 W 718 W 748 W 1033 W 101 A 840 W 1008 W 1008 W 1050 W 1448 W 144 A 1197 W 1437 W 1437 W 1496 W ...

Page 20: ...of the filter becomes the sum of the individual current ratings 4 1 4 Capacitor Disconnect The power factor of the harmonic filter AHF 005 010 is decreasing with decreasing load At zero load the Power Factor becomes zero and the capacitors produce approximately 30 leading current compared to the rated current of the filter The reactive current generated by the filter at partial load is normally no...

Page 21: ...onds for the capacitors to discharge before turning on again Use cables complying with local regulations 4 1 5 Fuses In order to protect the installation against electrical and fire hazards all filters in an installation must be short circuited and over current protected according to national international regulations The filter must be protected against short circuit and overload to avoid electri...

Page 22: ...2471 630 130B2483 630 Table 4 2 AHF005 and AHF010 380 415V 60Hz IAHF N ordering number max fuse rating ordering number max fuse rating Amp AHF 005 Amp AHF 010 Amp 19 175G6612 35 175G6634 35 26 175G6613 50 175G6635 50 35 175G6614 50 175G6636 50 43 175G6615 63 175G6637 63 72 175G6616 125 175G6638 125 101 175G6617 160 175G6639 160 144 175G6618 250 175G6640 250 180 175G6619 315 175G6641 315 217 175G66...

Page 23: ...t Inverse the frequency converter will let go of the motor coasting and thereby unload the filter if an over temperature is detected NB The maximum rating of the over temperature contactor is 250V AC and 10A 4 1 7 Power wiring size Enclosure Max cable size mm2 AWG Type Nom Fix Torque B 16 6 Connector 2 Nm C and D 50 1 Connector 6 Nm E F G and H Bus Bars 25 Nm Table 4 6 Power wiring size Enclosure ...

Page 24: ...tance of 150 mm 5 91 inches to a mains supply wires b motor wires of frequency converter c control and signal wires voltage range 48 V To obtain low resistive HF connections grounding screening and other metallic connections e g mounting plates mounted units should have a surface as large as possible to metallic ground Use grounding and potential equalisation wires with a cross section as large as...

Page 25: ...r 6 Mains supply wire of filter module 7 Mounting plate common star point 8 Potential equalisation 9 Filter module AHF 0xx 10 Mains connection 11 PLC 12 Frequency converter 13 Mains fuses 14 Mains circuit breaker AHF 005 010 Operating Instructions 4 Installation MG 80 C1 02 VLT is a registered Danfoss trademark 25 4 ...

Page 26: ...5 Commissioning AHF 005 010 Operating Instructions 26 MG 80 C1 02 VLT is a registered Danfoss trademark 5 ...

Page 27: ...nded operation of controller and or filter module is possible First powering up 1 Switch on mains supply The filter module is ready for operation at once 2 Check the readiness of the frequency converter Proceed in accordance with the operating instructions of the frequency converter AHF 005 010 Operating Instructions 5 Commissioning MG 80 C1 02 VLT is a registered Danfoss trademark 27 5 ...

Page 28: ...6 Appendix Safety and Application Notes AHF 005 010 Operating Instructions 28 MG 80 C1 02 VLT is a registered Danfoss trademark 6 ...

Page 29: ... and information on the connection conditions must be obtained from the nameplate and the documentation and must be observed in all cases 6 1 3 Transport Storage Notes on transport storage and appropriate handling must be observed The filter modules have to be protected from inadmissible stress In particular during transport and handling Components are not allowed to be bent Distance between isola...

Page 30: ...itoring and protective devices according to the valid safety regulations e g law on technical tools regulations for the prevention of accidents etc After disconnecting the filter module from the supply voltage live parts of the filter module and power connections must not be touched immediately due to the possibility of charged capacitors During operation all covers and doors must be closed 6 1 7 ...

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