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Rechecking, hoisting and secondary safety

Safety and system checks
Before hoisting the array to its operating position, recheck the

actual status of the assembly as follows:

Mechanical setup
▪ Check the attachment of the Mounting frame(s) and/or adapter

frame to the cabinets:

▪ Ensure all Locking pins are fully inserted nad properly locked.

▪ Check the attachment of all Front links on both sides of the

cabinets and all Locking pins are fully inserted nad properly

locked.

▪ Check the splay angles and the attachment of the Splay/Rear

links at the rear of the cabinets:

▪ Ensure all Locking pins are fully inserted nad properly locked.

Wiring
▪ If the amplifiers are already wired and powered on, use their

System check functions or channel mute switches and a test

signal to check the correct operation and routing of all channels

and cabinets.

▪ Alternatively, check the wiring using the Array verification

function in R1.

 

Hoisting

WARNING!
Potential risk of personal injury and/or

damage to material!

Always ensure that each of the hoists is able to carry the total

weight of the array.
When hoisting the array, unpredictable dynamic forces as well as

swinging of the array must be taken into account. This may lead to

personal injury and/or damage to the rigging components and

loudspeaker cabinets.
Ensure there is nobody directly underneath or in the vicinity of the

load who is not involved in the setup.

When all the mechanical adjustments, safety checks and system

checks have been made, the array can be hoisted up to its

operating position and firmly attached to the onsite construction.
The chain hoist motors must raise the array slowly and evenly so

that it does not swing or move from side to side during hoisting.

5.1  Secondary safety
Once the array is in its final operating position, the secondary

safety device must be applied.

WARNING!
Potential risk of personal injury and/or

damage to material!

▪ The secondary safety suspension must be independent of the

primary suspension points and capable of carrying the total

system weight.

▪ The additional safety device must be mounted in a way that, if

the primary suspension fails, the array is caught by the safety

device without any drop or swing.

The secondary safety device must be attached to the front of the

frames using one of the first five holes.

5  Rechecking, hoisting and secondary safety

 

d&b Z5778/Z5779 Rigging manual 1.2 en

24

Summary of Contents for Z5778

Page 1: ...SLZ5778 Z5779 Rigging manual 1 2 en...

Page 2: ...e d b website for the latest version of this document When reselling this product hand over this document to the new owner If you supply d b products please draw the attention of your customers to thi...

Page 3: ...4 3 Setting splay angles for XSL TOP cabinets 14 3 Suspension of the frames 16 3 1 Z5147 Rota clamp option 16 4 Arrays and assembly procedures 17 4 1 Setup preparation 17 4 2 XSL TOP array 18 4 2 1 Re...

Page 4: ...n on line array design can be found in TI 385 d b Line array design ArrayCalc The TI is supplied with the software or can be downloaded from the d b website at www dbaudio com d b Seminar We also reco...

Page 5: ...al system weight of 500 kg 1100 lb SWL including all rigging components This allows the suspension of a maximum of 7 x XSL SUB cabinets Z5783 XSL SUB Adapter frame Together with the Z5779 XSL SUB Moun...

Page 6: ...n with the d b Z5711 ArraySight sender unit laser inclinometer take precautions to prevent anyone from looking directly into the laser beam and wear appropriate eye protection Be aware that any object...

Page 7: ...frame and the additional Z5783 XSL SUB Adapter frame These components allow setting up the following array configurations XSL TOP array 8 deep with Z5778 XSL Top mounting frame XSL SUB column 4 deep 2...

Page 8: ...th the following rigging components Pos Component Description 1 Z5778 XSL Top mounting frame 2 Shackle Two 1 t shackles are provided for hoisting purposes 3 Mounting plate Mounting plate with attached...

Page 9: ...h the following rigging components Pos Component Description 1 Z5779 XSL SUB Mounting frame 2 Shackle Two 1 t shackles are provided for hoisting purposes 3 Mounting plate Mounting plate with attached...

Page 10: ...os Component Description 1 Z5783 XSL SUB Adapter frame 1 1 Front links The front tie bar of the frame is equipped with fixed Front links 2 2 1 Locking pins Two Locking pins 9 x 30 mm 2 Three Locking p...

Page 11: ...ns are fully inserted and securely locked before lifting any load by briefly pulling the Locking pin towards you The XSL loudspeaker cabinets and XSL mounting frames are equipped with two types of Loc...

Page 12: ...tach it afterwards For this purpose proceed as follows 1 Unlock Unlock the ring cotter by pushing up the front wire loop over the straight wire shaft 2 Release and remove Push down the rear wire loop...

Page 13: ...ulled out 2 4 1 Front link mechanism TOP cabinets 1 Release both Locking pins The Front link extends automatically 2 Reinsert Locking pin 1 into the upper hole Locking pin 2 is used to connect the fir...

Page 14: ...nd of the cabinets provides three hole grid columns For tension mode rigging the center and outer columns are used to set the desired splay angles from top to bottom of the columns while the center co...

Page 15: ...ets as described in the previous section 2 On the bottom cabinet first insert one Locking pin into the appropriate hole for the desired splay angle e g 2 3 Fold the Splay link of the upper cabinet int...

Page 16: ...nded with any splay angle combination according to the ArrayCalc calculation Alternatively the array can be suspended and horizontally aligned from a single pickpoint using the d b Z5147 Rota clamp Th...

Page 17: ...preparation Check the acoustical and mechanical setup using ArrayCalc and prepare enough printouts for each array Alternatively the ArrayCalc Viewer App can be used for this purpose The plan enables...

Page 18: ...cabinet proceed as follows 1 Prepare the Front and Splay links of the first cabinet as described in Chapter 2 4 Rigging mechanism of the cabinets on page 13 2 Attach the frame onto the cabinet until t...

Page 19: ...til the assembly is completed 4 Check the assembly Before hoisting the array to its operating position recheck the actual status of the entire assembly according to the check list given in Chapter 5 R...

Page 20: ...g pins 2 Suspend the assembly 1 Suspend the assembly according to your onsite requirements 2 Lift the assembly to a suitable working height 3 Add further SUB cabinets 1 Prepare the Front and Rear link...

Page 21: ...Rechecking hoisting and secondary safety on page 24 5 Rig the cabling Connect the cables and link cables according to the number of amplifier channels and cabinets used If the amplifiers are already w...

Page 22: ...Attach the first TOP cabinet to the Adapter frame 4 Add further TOP cabinets 1 Set up the SUB assembly NOTICE In connection with a mixed array configuration with SUB cabinets at the top of the array s...

Page 23: ...ing pin 0 hole of the cabinet 7 Insert the second Locking pin Safety pin S into the 2 hole 4 Add further TOP cabinets To add further cabinets proceed in the same manner as described in until the assem...

Page 24: ...e array unpredictable dynamic forces as well as swinging of the array must be taken into account This may lead to personal injury and or damage to the rigging components and loudspeaker cabinets Ensur...

Page 25: ...including all drilled holes of the component Locking pins Visual inspection for deformation cracks and corrosion of the component Inspection for missing ball bearings and damage Functional inspection...

Page 26: ...ot been subject to any later design or electromechanical modifications We herewith declare that said products are in conformity with the provisions of the respective directives including all applicabl...

Page 27: ...D2770 EN 01 06 2023 d b audiotechnik GmbH Co KG www dbaudio com...

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