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Version 06

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21

Output Control via iNspect Express

The iNspect

 

application provides two options for controlling the outputs on

 

BOA. These 

are selected in the “Control”

 

panel of the GUI as shown:  

Each BOA output can be configured by an equation in the script tool or a programmable 
pulse based the inspection result (either Pass, Fail or Recycle):

Script Setting: Use the script tool to configure an output to provide a programmable 
level or a pulse based on the application need (

Note: the GUI pulse settings are 

disabled in this mode –

 

shown as dark gray above

). Script selection is non-

 

deterministic, meaning the output timing may vary if the processor is heavily loaded. 
This may occur, for example, when the trigger and inspection times are close and BOA 
is serving images to a connected PC. 

Example: A script equation that generates an active high 10ms pulse based on a PASS 
result would be: 

If (Result = 1) Global.GPO[0] = pulse( 1, 0 , 10) 

Pulse Setting: This mode offers a deterministic output with an offset and duration 
synchronized to the incoming trigger. In this mode, the output will pulse IF the result is 
TRUE and the total inspection time is less than the pulse offset

 

from the trigger. If the 

pulse offset is too short, BOA will not generate a pass pulse even if the inspection 
passes. In this case, BOA will always generate a FAIL pulse if FAIL is selected on the 
second output. This would result in false rejects if the output is being used to control a 
directional device.

Min Pulse Offset = Exposure Time + Acquisition Time + Inspection

 

Time

Example: Pulse 10ms on GPO0 for a PASS result OR pulse 30ms on GPO1 for

 

a FAIL 

result. Sensor exposure time is 9ms, acquisition time is ~16ms and inspection time is 
~35ms. Minimum Pulse Offset = 9+16+35=60ms. IF the minimum offset is satisfied, 
BOA will output a PASS pulse on a good result, ELSE BOA will output a FAIL pulse 
instead. The duration of the pulse is not significant in this decision. However, setting the 
pulse longer than the trigger period is not advised. 

Max pulse duration is 64ms

.

Note: Processing overhead can also affect the minimum pulse offset requirement. It is 
good practice to calibrate this time based on your typical expected usage of the system 
(i.e. inspection time ov system access overhead)

Summary of Contents for BOA

Page 1: ...Version 06 teledynedalsa com ipd 1 Version 06 INSTALLATION MANUAL BOA Smart Vision System ...

Page 2: ...or disclosure to others of all or any part of this manual and the related documentation are prohibited except with the express written consent of DALSA Corporation The information in this document is subject to change without notice Teledyne DALSA Corporation makes no representations or warranties with respect to the contents of this manual and specifically disclaims any implied warranties of merc...

Page 3: ...in a residential installation This equipment generates uses and can radiate radio frequency energy and may cause harmful interference to radio communication Other IP67 This product meets the requirements for industrial applications that require IP67 wash down protection requires fitted sealing lens cover and sealing plugs on unused connectors CFR 21 Part 11 This product provides the tools needed f...

Page 4: ... Never expose the internal electronics to a potentially hazardous environment by opening the enclosure Doing so may cause serious damage User Service Warning This product has no field replaceable components Tampering with the unit will void the product warranty Warranty Teledyne DALSA warrants the BOA Vision System against defects in materials and workmanship for a period of twenty four 24 months ...

Page 5: ...nk Module 10 Ethernet Only Setup 11 Ethernet and I O Setup 12 Software Getting Started 13 iDiscover Utility 14 BOA Web Server 15 Firmware Updating 16 The BOA Emulator 17 Specifications General Specifications 18 Input Specifications 19 Output Specifications 20 Output Control 21 Panel Link Specification 22 Panel link Wiring 23 Serial Port Connection 24 BOA Mechanicals 25 PL 100 Mechanicals 26 ...

Page 6: ...ged devices that can be easily integrated into existing production lines machinery or moving equipment They are supported by standard industrial M12 cordsets to further simplify and reduce implementation costs Rated for IP67 deployment when fitted with a compatible lens cover BOA systems can be mounted in wash down factory environments without the need for additional protective enclosures For a co...

Page 7: ...mulation software and associated product manuals Mounting Screw Kit M4 screws for mounting the sensor Qty 4 Component Description Cables A BVS E8S X A BVS IO8S X A BVS L5S X M12 RJ45 Ethernet cordset X 5 5m 10 10m M12 single ended IO cordset X 5 5m 10 10m M12 single ended lamp cordset X 2 2m 5 5m BVS PL 100 Panel Link breakout module Provides Ethernet power and convenient panel access to BOA I O A...

Page 8: ...N 2 OUT Opto Also provides PWR input 12 30V LAMP Provides PWR and strobe control to a local LED light source NOTE Lamp PWR is identical to BOA PWR input The camera should be powered from a 12V PWR source if the light requires a 12V supply Recommend 24V supply LAN LED Red Green Yellow Network activity Blue Warm Reset LED2 Green Inspection Pass runtime Blue blink Booting should stop after 20 seconds...

Page 9: ...or Pinout and Cordset LAMP Connector Pinout A CAB BVS IO8S X A CAB BVS L5S X Pin Name Color 1 TRIG White 2 PWR Brown 3 IN0 Green 4 OUT1 Yellow 5 IN CMN Grey 6 OUT0 Pink 7 GND Blue 8 OUT CMN Red Pin Name Color 1 PWR Brown 2 RS232 RX White 3 GND Blue 4 STR Black 5 RS232 TX Yellow Pin Name RJ45 Pin 1 PWR 5 2 NC 7 3 GND 8 4 TXD 2 5 RXD 3 6 TXD 1 7 NC 4 8 RXD 6 For Passive Power over Ethernet ...

Page 10: ...ty between the camera and the control environment In this configuration either or both cables can supply power provided they come from the same power source Do not connect different power sources to the BOA camera connectors 4 In all configurations the Lamp cable can be connected between the camera and a compatible LED light source The BOA vision system supplies power and strobe control to the ext...

Page 11: ...the RJ45 connector labeled CAM LAN on the Panel Link breakout module A BVS PL 100 3 Connect the RJ45 labeled LAN on the breakout module to the controlling PC PLC or the factory LAN 4 Connect camera PWR and GND to the breakout screw terminals labeled PWR 5 Connect the Lamp via corset A BVS L5S X between the camera M12 5 and the lamp BOA System A BVS E8S X A BVS PL 100 Setup Computer PLC or Factory ...

Page 12: ...ct the RJ45 labeled LAN on the breakout module to the controlling PC PLC or the factory LAN 4 Connect camera PWR GND and I O from the control panel to the breakout screw terminals 5 Connect the M12 8 male end of the IO PWR cordset A BVS IO8S X to the M12 8 female connector on the camera labeled I O PWR 6 Connect the open ended wires of the IO PWR cordset to their respective connections on the brea...

Page 13: ... Local Area Network Click on the Setup Device hot link to change the network address Remember to keep a record of what the new address is set to BOA supports both DHCP and Static IP addressing preferred since the address does not change NOTE A power cycle is required before the new address will take effect 4 If you incorrectly set or forgot the new address of your BOA you can run the iDiscover uti...

Page 14: ...windows System32 directory To invoke open the command prompt Start programs Run type iDiscover and click OK 2 If the connecting PC has not previously been used to interface a BOA camera you must first install the iNspect software emulator Once installed the program can be invoked from the iDiscover shortcut Start programs IPD iNspect Discover BOA Cameras Once launched the GUI below will be shown T...

Page 15: ...p firmware upgrading and image backup or restore The web server is the portal into the inspect application and can be set up to prevent unauthorized access 5 Click on the iNspect Express hot link to launch the application The camera will automatically install some software components on the host PC when it connects for the first time These components set up the remote access to the device 6 Using ...

Page 16: ...BOA firmware may need to be updated occasionally to add new features or fix reported problems To do this click on the Upgrade Device hotlink to launch the upgrade control To upgrade simply browse to the location of the upgrade binary file obtain from your DALSA representative on the connected PC and click the upgrade button Note Export your saved solution files before upgrading the firmware The up...

Page 17: ... BOA camera for users who do not wish to use the standard web browser interface After the installation is complete the following related shortcuts will be available Windows Start All Programs DALSA IPD iNspect Express The BOA Emulator Note 1 When you access BOA through this interface it is important that you maintain version compatibility between the camera and the emulator Note 2 Some shortcuts a...

Page 18: ...to isolated Expandable via Ethernet I O module Outputs 2 General purpose opto isolated Expandable via Ethernet I O module Strobe 1 dedicated strobe output for LED light source Status Network 2 application assigned LEDs Network Ethernet 10 100 BaseT Serial RS232 1 Port flying leads on lamp connector Power 12 30V Via Ethernet or IO connectors not PoE compliant Device 150 mA maximum 24V 3 6 Watts Lam...

Page 19: ...icroseconds from trigger input to start of acquisition The active polarity of each input is configured in the iNspect application The camera includes a noise filter on the input which is also configurable To connect with an NPN source connect the camera trigger input pin 1 to the NPN source output and the camera common input pin 5 to PWR When the source output turns ON the camera input will be pul...

Page 20: ...TRB Common pin Out PWR or GND Switch Time ON 10 Microsecond OFF 50 Microseconds The active polarity of each output is configured in the iNspect application as detailed on the following page To connect with an NPN input source connect the camera output pin 4 or 6 to the NPN source input and the camera common output pin 8 to GND When the camera output turns ON the opto switch closes and OUTX 0 curre...

Page 21: ...ronized to the incoming trigger In this mode the output will pulse IF the result is TRUE and the total inspection time is less than the pulse offset from the trigger If the pulse offset is too short BOA will not generate a pass pulse even if the inspection passes In this case BOA will always generate a FAIL pulse if FAIL is selected on the second output This would result in false rejects if the ou...

Page 22: ...feature unusable In this case power must always be supplied through the IO cable I O connections in the control panel outside word should be wired to the BOTTOM connectors on the PL 100 J5 and J6 Specification for these signals are as follows Specification Definition Voltage Load 24V maximum Current GPO 0 1 100mA max Protection Fuse PTC fuses to 100mA GPO Common ICMN OCMN PWR or GND as wired on re...

Page 23: ...4V GND NC OUT0 OCMN OUT1 24V 24V GND TRG TRG IN0 IN0 OU0 OU0 OU1 OU1 NC ERTH OUT1 OUT0 GND OUT0 OUT1 To BOA PL 100 OCMN TRG To Control Panel 24V GND ICMN IN0 TRG IN0 Note Cable color code on panel side is user defined Note BOA side is a 1 1 connection using A BVS IO8 PL Ethernet ports not shown ...

Page 24: ...Settings in the Setup Control panel Refer to the iNspect Express user manual for details BOA LAMP M12 5 Connector Pin Name Color 2 RS232 RX White 3 GND Blue 5 RS232 TX Yellow 1 4 Not required Electrically three 3 signals are required to make a serial port connection between BOA and another device as shown below RS232 is a point to point connection so the Receive and Transmit lines must be crossed ...

Page 25: ...Version 06 teledynedalsa com ipd 25 BOA Mechanical Dimensions Front View Back View Side View Bottom View Note All dimensions in mm ...

Page 26: ...Version 06 teledynedalsa com ipd 26 A BVS PL 100 Mechanical Dimensions Side View Top View Note All dimensions in mm ...

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