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Dale Power Solutions Ltd

 

User Manual

 

User Manual 

 ………………………………………………………………………………………………………… 

3 

Contents 

Safety..................................................................................................................................................... 5

 

EMC .................................................................................................................................................... 5

 

Warning symbols ................................................................................................................................. 5

 

Product description .............................................................................................................................. 6

 

Applications ......................................................................................................................................... 6

 

Product range ...................................................................................................................................... 6

 

System block diagram .......................................................................................................................... 7

 

Features .............................................................................................................................................. 7

 

Installation ............................................................................................................................................. 8

 

Siting considerations ............................................................................................................................ 8

 

Wiring considerations ........................................................................................................................... 8

 

Operation from a generator .................................................................................................................. 9

 

Circuit breaker and cable sizes............................................................................................................. 9

 

Unpacking the UPS .............................................................................................................................. 9

 

Rear panel layout ............................................................................................................................... 10

 

Wiring the UPS .................................................................................................................................. 11

 

Wiring units in parallel ........................................................................................................................ 12

 

Operation..............................................................................................................................................14

 

Working modes .................................................................................................................................. 14

 

On-Line mode .............................................................................................................................................. 14

 

Bypass mode ............................................................................................................................................... 14

 

Battery mode ................................................................................................................................................ 14

 

ECO mode ................................................................................................................................................... 14

 

Before switch on ................................................................................................................................ 15

 

Switching on the UPS ........................................................................................................................ 15

 

Switching off the UPS ........................................................................................................................ 16

 

Swapping out a UPS on a live system ................................................................................................ 16

 

Front panel controls and indicators ..................................................................................................... 17

 

Navigating the system menu ......................................................................................................................... 18

 

Figure menu items ........................................................................................................................................ 18

 

Status menu items ........................................................................................................................................ 18

 

Setting menu items ....................................................................................................................................... 19

 

Command menu items .................................................................................................................................. 20

 

LCD display messages ................................................................................................................................. 21

 

Maintenance .........................................................................................................................................22

 

Fan .................................................................................................................................................... 22

 

Battery ............................................................................................................................................... 22

 

External battery change ..................................................................................................................... 22

 

Visual check....................................................................................................................................... 22

 

UPS status check ............................................................................................................................... 22

 

Function check ................................................................................................................................... 22

 

Summary of Contents for E200 Series

Page 1: ...er Road Eastfield Industrial Estate Scarborough North Yorkshire YO11 3DU UK info dalepowersolutions com www dalepowersolutions com 44 0 1723 583511 S5264FU02 Rev 3 Dale Power Solutions Ltd User Manual E200 Series UPS E206 E E2010 E ...

Page 2: ...h may not be copied reproduced or disclosed to a third party without written permission Dale Power Solutions Ltd reserves the right to make changes in specification without notice or liability All information is subject to Dale Power Solutions Ltd own data and is considered accurate at time of publishing ...

Page 3: ...out 10 Wiring the UPS 11 Wiring units in parallel 12 Operation 14 Working modes 14 On Line mode 14 Bypass mode 14 Battery mode 14 ECO mode 14 Before switch on 15 Switching on the UPS 15 Switching off the UPS 16 Swapping out a UPS on a live system 16 Front panel controls and indicators 17 Navigating the system menu 18 Figure menu items 18 Status menu items 18 Setting menu items 19 Command menu item...

Page 4: ...onitoring and control 24 SNMP card advanced monitoring and control 25 Relay card advanced monitoring and control 25 Appendix 2 Parallel board signals 27 LBS Load Bus Synchronisation 27 Dry contact relay signals 27 Appendix 3 Specifications 28 Electrical 28 Mechanical 30 Appendix 4 Optional equipment 30 Appendix 5 UPS alarm tables 31 ...

Page 5: ... user serviceable parts There are high capacity batteries inside and other electronics that can cause electric shock If the UPS requires internal maintenance or battery replacement contact Dale Power Solutions In pluggable type B applications the UPS must be switched off and isolated prior to removal of the AC mains input plug from the mains supply socket as detailed on the warning label fitted on...

Page 6: ...mple computer centres network management centres auto control systems and telecommunication systems Product range The following table lists the models available in the E200 series Models with an E suffix are designed for operation with an external battery Capacity 6 kVA 10 kVA Model E206 E206E E2010 E2010E Battery location Internal External Internal External ...

Page 7: ... output with power factor correction High frequency double conversion and a wide input voltage range ensure continuous output for areas with poor power supply regulation DSP technology for digital control ensures high reliability circuit protection and self diagnostics in the unlikely event of a fault Intelligent digital battery management extends battery life and ensures optimum performance An LC...

Page 8: ...try in which you are installing the equipment If the UPS is to be supplied from a local transformer ensure the transformer kVA rating is at least 50 greater than the UPS output kVA rating Use circuit breakers and cables with the correct rating see the next section Always fit an MCB between the mains supply live line only and the UPS input see Figure 2 Caution Do not fit an MCB in the neutral line ...

Page 9: ...CB E2010 C63 C80 MCB 10 8 AWG E2010E 50 MCCB Caution When installing suffix E units do not use an MCB breaker in the battery line as this type of breaker is not rated for the d c battery voltage Instead use an MCCB breaker that is rated for the d c battery voltage and the battery short circuit current breaking capacity Unpacking the UPS To unpack the UPS 1 Cut the two straps securing the packing b...

Page 10: ...Dale Power Solutions Ltd User Manual 10 Rear panel layout Figure 3 Rear panel layout ...

Page 11: ...d in your order b Measure the battery voltage The voltage should be approximately 192 Vd c for 16 batteries 216 Vd c for 18 batteries and 240 Vd c for 20 batteries 2 On the rear of the unit remove the bypass box 4 screws 3 Remove the gland box cover 4 Remove the terminal cover On suffix E units there are four screws two of which are located inside the gland box 5 Feed all the cables through the gl...

Page 12: ...ted for one unit only If you need a bypass for the parallel system it must be wired as an external item WARNING BEFORE ATTEMPTING TO WIRE THE UNITS ENSURE ALL BREAKERS ARE IN THE OFF POSITION To connect two or more units in parallel 1 Wire the power cables and optional signals as described above 2 If a system bypass is required wire in a separate MCB capable of carrying the total system load curre...

Page 13: ...al of a CAN bus cable 5 Optional connection You can control and monitor all units using the RS232 port on one UPS To do this connect the pink RS485 socket of one unit to the green RS485 socket of the next unit and so on until all units are connected in a daisy chain Do not connect the units in a loop Note Do not confuse the RS485 sockets with the LBS sockets on the parallel cards ...

Page 14: ...ed within the UPS that must be repaired The UPS is turned off In bypass mode the Inverter LED is off and the Bypass LED is on Battery mode In battery mode the load is supplied from the battery via the inverter the UPS beeps every 3 s and the rectifier and charger are turned off The UPS switches to battery mode when there is no a c input or the a c input is outside its normal range On the front pan...

Page 15: ...n production and installation To switch on your UPS 1 If your installation has an external bypass breaker ensure it is open 2 If your installation has an external battery switch on the battery breaker 3 Switch on the input breaker 4 On the rear panel switch on the unit main breaker Note If switching on into a transformer load ensure the UPS is initially working in bypass mode before switching to o...

Page 16: ...exchange a UPS while maintaining the load 1 On the front panel press OFF to switch the unit to bypass mode 2 When prompted by the LCD press Ent to confirm your action The Bypass LED turns on and the Inverter LED turns off 3 Access the rear panel and remove the screw that holds the maintenance breaker cover in place It is located just above the input breaker 4 Turn on the maintenance breaker 5 Turn...

Page 17: ... is supplying power The LED flashes when the inverter is overloaded Battery On when the power is supplied from the battery The LED flashes if the battery is low or disconnected Mains On when mains in present and within limits The LED flashes if the mains is outside its normal range Fault On when there is any type of fault The following table describes the button functions Button Definition ON Pres...

Page 18: ...only The values in your system are likely to be different Figure menu items These menu items provide UPS operating information only Status menu items These menu items provide UPS system information only There are five sub menu items as shown below State information Alarm and Fault info Rate Power information Status Rate POWER MachInfo 0101 Rate 6KVA Status Rate POWER Code Version Status Alarm Faul...

Page 19: ... below User set menu items System set menu items Parallel set menu items Setting Parallel set P Redund 0 LBS No LBS Setting Parallel set ID 1 P Amount 1 Setting System set Output Enable Buzzer Enable Setting System set Mode On Line Power Enable Setting System set V Fine 0 SWTimes 9 Setting System set V Upper 15 V Lower 45 Setting System set Auto Enable F Range 5 Setting System set V Level 220V F L...

Page 20: ...Delay and Turn Off Delay and so you may see either command displayed Battery test menu items Turn on turn off delay menu item Command After 1 sec Ent sure Esc cancel Command STOP Testing Ent sure Esc cancel Command For 1 sec Ent sure Esc cancel Command Battery Test Turn On Delay Setting Revise set NBatRevise 4096 Setting Revise set BusRevise 4096 PBatRevise 4096 Setting Revise set VoutRevise 4096 ...

Page 21: ...ng Battery test in progress Startin Starting CurState ECO UPS running in ECO power saving mode CurState EPO Emergency Power OFF mode CurState M Byp UPS in maintenance bypass mode CurState Fault UPS fault Battery Charging Battery float charging Battery Boost Battery boost charging Invter ON Invter OFF Inverter working or not Inver Master Master of multi UPS system SWMB ON SWMB OFF Maintenance switc...

Page 22: ...Charge the battery for at least 12 hours every 3 months if it has not been used If the ambient temperature is higher than 25 C charge the battery every 2 months Maintain external batteries at least once a year If the backup time has significantly reduced or a battery fault is displayed on the LCD screen contact your distributor to find out if the batteries need replacing WARNING DON T SHORT CIRCUI...

Page 23: ... time if the UPS is in battery mode 6 Buzzer beeps twice every second LCD displays output overload UPS overload Reduce the load on the UPS 7 Fault indicator on LCD displays battery fault a Battery circuit breaker off or poor connection b Reverse battery connection c Battery defective a Switch on the breaker check the battery connections b Check the battery polarity c Contact distributor to replace...

Page 24: ...X 2 TX 3 TDX 3 RX 2 GND 5 GND 5 RS232 communication data format Parameter Value Baud rate 2400 bps Byte length 8bit End bit 1bit Parity check Null Contact closure basic monitoring and control E200 series units are fitted with a standard DB9 socket on the rear panel labelled Contact Closure The connector provides access to a set of dry contacts giving you basic monitoring and control functionality ...

Page 25: ...lot on the rear panel you have access to more advanced monitoring and control functionality via a set of dry contacts and a single opto coupled input Connections Pin no Description Contact status Additional fault information 1 Mains out of limits closed on 2 Battery low open off 3 Battery low closed on 4 Bypass output closed on 5 Internal failure closed on Rectifier fault inverter fault and shutdo...

Page 26: ...alue Reverse voltage VR 5 Vd c Forward input voltage 30 Vd c max 5 to 12 Vd c typical Forward current 25 mA max 16 mA typical Pulse forward current IFP 1 A 100 μs pulse 100 pps To connect to the relay card 1 On the rear of the UPS unscrew the card and slide it out completely or sufficient to access the terminal block 2 Using the information in the tables above wire your signal cables to the termin...

Page 27: ...nal name Description 1 12V Provides a 12 V 100 mA isolated supply 2 GND Common return 0 V for the 12 V supply and relays This is not connected to the chassis 3 Remote ON Connect to 12V to turn on the UPS pulse contact 4 Remote OFF Connect to 12V to turn off the UPS pulse contact 5 EPO Emergency power off connect to 12V for complete power off pulse contact 6 BAT_T4 Over temperature switch on batter...

Page 28: ... voltage range max 5 10 or 15 default 5 min 20 30 or 45 default 45 Bypass frequency range 1 2 4 5 10 THDI 5 100 linear load input THDV 1 5 100 non linear load input THDV 1 Battery Number of 12 V batteries 16 18 or 20 batteries in series centre tapped Battery type VRLA Charge model Boost charge or float charge auto switch Charge time Boost charge up to 20 h max Charge current A 6 kVA 1 A S 6 A H 10...

Page 29: ...esponse 5 0 20 ms DC component 500 mV Switch time Between normal mode and battery mode 0 ms Between inverter and bypass 0 ms unlock 15 ms 50 Hz 13 33 ms 60 Hz Parallel operation Parallel equal current 1 1 8 N 1 10 Safety and EMC Safety IEC62040 1 GB4943 Isolation resistance 2 MΩ 500 Vd c Isolation voltage 2 820 Vd c 3 5mA 1 min EMC Conduction IEC 62040 2 Radiation IEC 62040 2 Harmonic IEC 62040 2 ...

Page 30: ...E206E 30 kg E2010 80 kg E2010E 40 kg Audible noise 55dB 1m Colour Black Display LCD and LED Ingress protection IP20 Appendix 4 Optional equipment The following items are available as options for the UPS Extended battery box Dry contact card SNMP card Parallel card factory fitted only Battery MCCB box Bypass panel ...

Page 31: ...A B C D E F Input 1 main 0 battery 4 5 6 7 C D E F Charging 2 3 6 7 A B C E F P battery boost charging 1 3 5 7 9 B D F N battery boost charging 8 9 A B C D E F Battery self testing 4 5 6 7 C D E F 00 shutdown 01 soft start 10 no output 11 output normal 2 3 6 7 A B C E F 1 3 5 7 9 B D F Alarm for switch delay 8 9 A B C D E F Capacity not enough 4 5 6 7 C D E F Overload to shutdown 2 3 6 7 A B C E F...

Page 32: ... 7 A B C E F Input SCR fault 1 3 5 7 9 B D F Discharge SCR fault 8 9 A B C D E F Charge SCR fault 4 5 6 7 C D E F Fan fault 2 3 6 7 A B C E F Fan supply fault 1 3 5 7 9 B D F BUS over voltage 8 9 A B C D E F BUS lower voltage 4 5 6 7 C D E F BUS voltage of P N different 2 3 6 7 A B C E F Phases wrong 1 3 5 7 9 B D F Soft start fault 8 9 A B C D E F N loss 4 5 6 7 C D E F Battery on the contrary 2 ...

Page 33: ...ircuit 2 3 6 7 A B C E F CAN communication fault 1 3 5 7 9 B D F Parallel current not equal 8 9 A B C D E F Bypass phase wrong 4 5 6 7 C D E F Sync fault 2 3 6 7 A B C E F Bypass over track 1 3 5 7 9 B D F Bypass over protect 8 9 A B C D E F IGBT over current 4 5 6 7 C D E F Fuse fault 2 3 6 7 A B C E F Parallel cable fault 1 3 5 7 9 B D F Parallel relay fault 8 9 A B C D E F LBS unlook 4 5 6 7 C ...

Page 34: ......

Page 35: ...Manual ...

Page 36: ...Dale Power Solutions Ltd Salter Road Eastfield Industrial Estate Scarborough North Yorkshire YO11 3DU UK info dalepowersolutions com www dalepowersolutions com 44 0 1723 583511 ...

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