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DAL-BO Rollomaximum XL, Manual

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Rollomaximum XL 

 
 
 
 
 

 

 

 

EN 

930 and 1240 cm 

Serial no.: 00100-XXXX 

 

Summary of Contents for Rollomaximum XL

Page 1: ...Rollomaximum XL EN 930 and 1240 cm Serial no 00100 XXXX ...

Page 2: ......

Page 3: ...te type and serial number A spare parts list is included at the back of this manual EU DECLARATION OF CONFORMITY DAL BO A S DK 7183 Randbøl declares herewith that the above machine is manufactured in accordance with the pro visions of directive 2006 42 EC which replaced directive 98 37 EC and change direc tives 91 368 EEC 93 44 EEC and 93 68 EEC on harmonisation of member state legis lation concer...

Page 4: ...ssure 19 Insufficient pressure 19 Adjustment of the hydraulic suspension on the middle cross kill shaft 19 Operating speed 20 Adjusting crackerboard 20 Adjusting harrowing depth 21 21 Adjusting the rear levelling board 22 Adjusting the rear cross kill board 23 MAINTENANCE 23 Lubrication 23 Adjustment 26 Wheels 26 Hydraulics 26 REPLACEMENT AND REPAIRS 27 Hydraulics 27 Replacing the extend retract c...

Page 5: ...g the crackerboard cylinder green 34 Removal fitting wheel 36 Replacing rollers 36 Replacing the roller in the front centre section 37 Replacing the front centre roller 37 HYDRAULIC DIAGRAM 38 GUARANTEE 41 SCRAPPING 42 SPARE PARTS 43 ...

Page 6: ...are no personnel within the machine s extension radius be fore operating the implement Only operate machine from inside the trac tor When the implement is retracted check that the side sections are locked Check all control levers are secured against accidental operation Before leaving the tractor or making adjustments performing maintenance or repairs on the implement extend fully and lower it to ...

Page 7: ... ground If oil is spilt collect and deliver to a dis posal point Clean hands thoroughly after contact with oil and grease Change oil stained clothing immediately Hydraulic oil can be harmful to the skin Hydraulic oil released under high pressure can penetrate the skin and cause severe injury In the event of injury seek medical help immediately Assembly Danger of crushing Ensure no personnel are be...

Page 8: ...bserving the manufacturer s operat ing maintenance and repair instructions and ensuring that original spare parts are always used The implement may only be used maintained or repaired by persons who are familiar with it and who are aware of the risks that may be involved The manufacturer cannot be held liable for injury or damage arising from modifications made to the machine performed without its...

Page 9: ...vided into main sections Safety Description of the machine including settings Starting routine and running Maintenance Repairs The following symbols represent Points which are important to functionality and service life Points relevant to safety Delivery Rollomaximum is delivered complete on a trailer or separated into sections If the sections are to be hoisted attach straps to the respective sect...

Page 10: ...oles The machine can only be used when drawn by a tractor attached to the tractor drawbar Max speed when in use is 10 km h Speed must always be adapted to suit the terrain When turning at headlands raise machine off the ground preventing effects of unnecessary wear and tear especially on machines fitted with Crosskill rings ahead of the harrow Any other use of the machine which does not meet the a...

Page 11: ...dlands The surface is lev elled again by a spring mounted mechanically adjustable levelling board Finally the ground is compacted with a row of Ø50 Ø45 cm cross kill rings The side sections are fitted with a hydraulic weight transfer system which is de signed to transfer some of the weight from the machine centre section to the side wings in order to ensure uniform tilling of the ground across the...

Page 12: ...ay only be hitched to a tractor via a pick up hitch as shown in the photo on this page Never use a ball hitch or the tractor lift arms This is because the machine presses down on the tractor drawbar when retracting and extend ing Hydraulics Rollomaximum XL 930 1240 requires the standard four double acting and single acting hydraulic couplings whereby the assignment and colour coding are as describ...

Page 13: ...n of the support leg 2 Track loosener White Double acting Moves the track loosener tines between work ing and transport positions Pressure on the centre front cross kill roller Black Single acting Adjusts the weight equalisation from the frame to the centre front cross kill axle Connected with manometer and is blocked with ball cock when working in the field Check hydraulic hoses for crimping befo...

Page 14: ...rackerboard B and harrow section C are also raised so that the machine is now only supported by the two compaction sections In this position the entire drawbar shaft D should be level If it is not so the assembly should be adjusted by the drawbar eye E and flange plate F until the drawbar shaft is horizontal Driving and operation Correct operation is vital to get the most out of the Rollomaximum T...

Page 15: ...end retract cylinder marked Red is activated and the side sections are completely folded out The tilt cylinder marked white valve block no 4 is activated and the machine is lowered back to the ground The wheel frame marked yellow is activated and the wheels are lifted off the ground Extend retract cylin der marked red is actuated until the desired operating pressure is indicated on the manometer a...

Page 16: ...ames and the centre frame is in the upright position The extend retract cylinder marked red is activated again and the side sections are retracted in over the transport cradles A The tilt cylinder marked white valve block no 4 is activated and the side arms are lowered into the transport cradles A Finally the tilt cylinders are depressurised by briefly setting the outlet marked white valve block n...

Page 17: ... machine s crackerboard B marked green Always observe the correct sequence when retracting i e the wheel frame marked yellow is first activated and the machine is lifted off the ground The tilt cylinder marked white valve block no 4 is then activated and the machine is tilted forward until the side frames and the centre frame are in the upright position The side frames can then be retracted via th...

Page 18: ...rked red is then set to the float position The floating setting is required to achieve hydrau lic weight transfer allowing the sections to move independently and protecting the machine s key components The pressure will remain indicated on the manometer after float position has been adopted The pressure for hydraulic weight transfer may need adjustment It may also be necessary to adjust pressure a...

Page 19: ...nt that the extend retract outlet marked Red is set to the float position for field work If the outlet marked red is not set to float position this consti tutes incorrect use and in the worst case may cause the frame to break Adjustment of the hydraulic suspension on the middle cross kill shaft The hydraulic suspension on the front centre cross kill shaft A transfers part of the machine s total we...

Page 20: ...rate accord ing to conditions Power requirement will depend on soil type terrain and speed This is a cru cial factor as it determines the working depth with crackerboards and the har row section Table 2 Guide to power requirement in HP Working width 930 1240 Power requirement Min 275 Min 350 Adjusting crackerboard Crackerboard depth is hydraulically adjustable The angle of attack of the tines is m...

Page 21: ...nes will crush clumps A deeper setting will increase the levelling effect to that of a levelling board as a small bank of soil builds up in front of the tines It is not designed to act as a dozer blade but to break the soil down As each tine can move individually and thus yield to localised pressure the cracker board is easy to use and requires little adjustment compared to a levelling board The c...

Page 22: ...1 1 16 The hydro clip spacer rings act as bottom stops for the harrow depth If you wish to make the harrow setting deeper use more spacer rings and if you want a shallower setting use fewer The hydraulic harrow hoist is not designed to be operated without a bottom stop i e with continuous hydraulic depth adjustment as this will result in an uneven harrowing depth between the sides The scales D are...

Page 23: ...the frame C is level when the machine is in the working position on a level surface If the underlying soil is very loose it may be necessary to adjust the compaction mounting via the holes B so that the frame C is levelled Maintenance Good maintenance ensures long machine service life and optimum use Grease nipples are provided where wear is heaviest Retighten all screw connections after the first...

Page 24: ...Rollomaximum XL Page 24 C D C D ...

Page 25: ...Rollomaximum XL Page 25 E F G H I J K K J L M M M N O O O L ...

Page 26: ... 6 8 N Chassis and cylinder track loosener 4 25 O Lubricate all lubrication points at least once annually Adjustment Wheels Lubricate and adjust wheel bearings at least once annually Check tyre pres sures at least once annually see recommended pressure on tyre Adjustment and lubrication of wheel bearings 1 Remove hub caps 2 Remove split pin 3 Tighten castle nut 1 6th of a turn until hole aligns wi...

Page 27: ...tent startups Particular attention must be paid to safety when repairing the hydraulics Be fore commencing work depressurise the hydraulic system and support the part being worked on Always ensure that air is bled out of the hydraulic system after repairs and before use to prevent mechanical breakdowns and personal injuries Hydraulics Replacing the extend retract cylinder for the side sections red...

Page 28: ...amage to the machine Ensure no personnel are within the extension radius of the side sections Replacing gaskets REMOVAL 1 Drain oil from cylinder use compressed air to move ram backwards and forwards if required to force oil out 2 Extend ram to centre position Screw upper part 3 30 mm outwards If upper part is stuck heat front of sleeve to approx 300 C and allow to cool When upper part has been un...

Page 29: ...g the tilt cylinder white valve block no 4 The machine is folded out to the working position the wheels B are lifted off the ground and pressure relieved from the tilt cylinder A 1 Disconnect hoses from cylinder 2 Support cylinder 3 Remove split pins from pins remove pins 4 Remove cylinder 5 Fit new or repaired cylinder After fitting the tilt cylinder it is actuated until the cylinder shows a slig...

Page 30: ...shaft 2 6 Remove gaskets in upper part 5 6 7 8 9 along with collar shoe 7 Clean all parts and check for particles etc Check for rust around scraper ring 5 on upper part If detected remove thoroughly Assembly 1 Fit new gaskets 5 6 7 8 9 in upper part plus collar shoe 2 Apply oil to thread in upper part 3 and cylinder tube 1 3 Fit upper part 3 on ram shaft 4 Fit collar shoe 4 and screw on lock nut s...

Page 31: ...ove much quicker than normal and before the tractor driver can prevent it This is because air unlike oil is com pressible A section can therefore swing out very quickly if air bleeding is not performed correctly This represents a major risk of injury to personnel and of damage to the machine Ensure no personnel are within the extension radius of the side sections Replacing gaskets on the wheel cyl...

Page 32: ...ents a major risk of injury to personnel and of damage to the machine Ensure no personnel are within the extension radius of the side sections Replacing gaskets on the harrow hoist cylinder See the section Replacing gaskets on tilt cylinder Replacing cylinder for the front centre cross kill axle black The machine is folded out to the working position the transport wheels A are raised so that the f...

Page 33: ...es A are then lowered so that the cylinder B is as short as possible and the track loos ener tines rest on the ground The track loosener cylinder is then de pressurised B 1 Disconnect hoses from cylinder 2 Support cylinder 3 Remove split pins from pins remove pins 4 Remove cylinder 5 Fit new or repaired cylinder After fitting the track eliminator is actuated until the cylinder shows a slight trave...

Page 34: ...the harrow hoist is actuated until the cylinder shows a slight travel The cylinder is then actuated until it is retracted Continue this for ap prox 30 seconds until the oil circulates in all the series connected cylinders to the crackerboard If cylinder is not bled correctly as described above there is a risk that part of the machine can suddenly move much quicker than normal and before the tracto...

Page 35: ... ram shaft 5 6 Remove gaskets 7 Clean all parts and check for particles etc Check for rust around scraper ring on upper part If detected remove thoroughly Assembly 1 Fit new gaskets in upper part and collar shoe 2 Apply oil or grease to thread in upper part 3 and cylinder tube 1 3 Fit upper part 3 on ram shaft 4 Mount collar shoe 4 and the ram shaft 2 is secured with Loctite Ensure that thread is ...

Page 36: ...s requires lifting gear which can lift at least 1200 kg as otherwise it will not be able to overcome the spring preloading of 630 kg along with half of the axle s weight 1 Slacken bolts A without entirely removing nuts 2 This is attach to the topmost cross kill ring B and the strap is tightened until the bolts A are loose and can be removed along with the counterplate C 3 The axles is then lowered...

Page 37: ...tended in to the working position and lowered via the wheel frame A until the axle B just touches the ground 2 Loosen and remove bolts C 3 Then raise the machine on the wheel frame A again 4 The axle with cross kill rings are no free and can be moved for repair with the lifting gear 5 Reverse procedure for as sembly Do not activate hydraulics if persons are within machine extension radius A B A C ...

Page 38: ...Rollomaximum XL Page 38 Hydraulic diagram ...

Page 39: ...Rollomaximum XL Page 39 ...

Page 40: ...Rollomaximum XL Page 40 ...

Page 41: ...ations without the written consent of Dal Bo A S Non original spare parts used Dal Bo A S cannot be held liable for consequential damage loss of earnings or profit or as a result of defects Dal Bo A S cannot be held liable for labour costs other than those reasonably incurred for repairs or the replacement of parts covered by the guarantee Dal Bo A S cannot be held liable for the following costs S...

Page 42: ... depressurised Beware of the weight of any given part when removing or disassembling All parts must be supported or lifted to avoid danger of falling Disconnect hydraulic hoses and cylinders and drain oil Collect oil in contain er to avoid pollution Send oil and hoses for safe disposal All iron used in the machine can be recycled ...

Page 43: ...Rollomaximum XL Page 43 Spare parts ...

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