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MAN# 650280:D 

Troubleshooting guide

 

 
 

 

Problem   

 

Possible cause 

 

 

 

Solution   

 

 

 

 

 

Gauge will not light up. 

Red wire does not have power. 

 

Connect to a location that has power. 

 

 

 

Black wire is not getting a good ground.   

Connect ground to a different location. 

 

 

 

Gauge is damaged.  

 

 

Return gauge for repair.  (see instructions) 

 

 

Clock shows “  :  “ only. 

White/red wire does not have power. 

 

Connect to a location that has constant power. 

 

 

Clock resets when key is off.  White/red wire does not have constant power. 

Connect to a location that has constant power. 

 

 

Gauge lights up, but speed 

VSS wire is not connected properly. 

 

Check connection from VSS wire to speed signal wire. 

  will only show zero. 

Speed sensor not grounded properly. 

 

Move ground to different location, preferable close to the 

 

 

 

 

   

 

 

 

  speedometer ground. 

 

 

 

Speed sensor is not being turned by 

 

Check cable connection between sensor and transmission. 

 

 

 

 transmission. 

   

 

 

  Sensor can be tested by spinning the cable with a drill. 

 

 

 

Sensor is not sending a speed signal. 

 

Check for a damaged or malfunctioning speed sensor. 

 

 

 

Gauge is not calibrated. 

 

 

Gauge must be recalibrated (see instructions). 

 

 

PLEASE – SET – SPEED  

Speedometer not calibrated.   

 

Gauge must be calibrated to your vehicle (see instructions)   

Speed reading is erratic or 

Speed sensor wire is loose or broken.   

Check all wire connections and inspect wire for breaks. 

  jumps around. 

 

Cable is loose or broken. 

 

 

Check cable between sensor and transmission. 

 

 

 

Poor ground connection. 

 

 

Check ground connection on speedometer and sensor. 

 

 

 

Ignition Interference. 

 

 

Check for tachometer wires routed with VSS signal wires. 

 

 

 

 

 

 

 

 

Check for VSS signal wires routed near ignition coils. 

 

 

 

 

 

 

 

 

Check for poor ignition system ground. 

 

 

 

 

 

 

 

 

Use suppression spark plug wires. 

 

 

 

Speed reading is incorrect. 

Gauge is not calibrated correctly. 

 

Gauge must be calibrated (see instructions). 

 

 

Gauge lights up, but tach 

Yellow wire is not connected properly.   

Check connection from yellow wire to tach signal wire. 

  will only show zero. 

Ignition system not grounded properly.   

Check engine and ignition system grounds. 

 

 

 

Gauge is not grounded properly.  

 

Check gauge and engine grounds. 

 

 

 

Tach signal type is not set correctly. 

 

Change the tach signal type (see instructions). 

 

 

 

Gauge is not calibrated. 

 

 

Gauge must be recalibrated (see instructions).   

 

 

Tach reading is erratic or 

Tach signal wire is loose or broken. 

 

Check all wire connections and inspect wire for breaks. 

 jumps around. 

 

Poor ground connection. 

 

 

Check ground connection on tachometer, engine, and ignition  

 

 

 

 

 

 

 

 

system. 

 

 

 

Update rate is too fast. 

 

 

Reset display update speed slower. 

 

 

 

Tach reading is incorrect. 

Gauge is not calibrated correctly. 

 

Gauge must be calibrated (see instructions). 

 

 

Gauge will not dim.   

Auto dimming is disabled. 

 

 

Check setting under “night” menu. 

 

 

 

Gauge remains dim at all 

Light sensor is covered. 

 

 

Make sure the bottom center of the gauge lens is clean and 

  times. 

 

 

 

   

 

 

 

  not obstructed. 

 

 

 

 

 

High beam, Left turn, Right 

Loose or incorrect connection to indicator wire. 

Check that the appropriate indicator wire has about 0 volts 

  turn or Security indicator 

   

 

 

 

 

  when the indicator should be off and about 12 volts when  

  does not work. 

 

 

 

 

 

 

  the indicator should be on.   

 

 

 

Neutral, low oil, or engine 

Loose or incorrect connection to indicator wire. 

Check that the appropriate indicator wire has about 12 volts 

 indicator does not work. 

 

 

 

 

 

 when the indicator should be off and about 0 volts when the 

 

 

 

 

 

 

 

  

 indicator should be on. 

 

 

 

 

Turn signals do not cancel 

Output speed signal to stock cancel is loose 

Check the connections on the solid. 

  automatically. 

 

  or not connected properly. 

 

 

white wire coming from the gauge. 

 

 

 

Speedometer is not calibrated. 

 

Calibrate the speedometer. 

Speed sensor is not working. 

If the speedometer always shows zero, check speed sensor 
voltages. 

 

 

 

Turn signal cancel module is not working. 

Test turn signal module according to the bike’s service manual. 

Pressure reading does not 

Pressure sender is not connected. 

 

Sender must be connected before the reading will be 

displayed. 
 show up.  

 

Sender wire is loose or broken. 

 

Check all wire connections and inspect wire for breaks. 

 

 

 

Sender is not grounded. 

 

 

The sender grounds through its mounting threads.  Make sure 

 

 

  

  

 

 

 

 

  the threads are clean and tight. 

 

 

 

Temperature reading does  

Temperature sender is not connected.   

Sender must be connected before the reading will be 

displayed. 
 not show up. 

 

Sender wire is loose or broken. 

 

Check all wire connections and inspect wire for breaks. 

 

 

 

Sender is not grounded (SEN-1043). 

 

The sender grounds through its mounting threads.  Make sure 

 

 

  

  

 

 

 

 

  the threads are clean and tight. 

 

 

 

Pressure or temperature 

Sender is shorted to ground.   

 

Inspect wire for bare insulation or pinching. 

  reading shows “- -“ . 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

Speed sensor voltage checks.  All checks should be made with the sensor connected to the gauge and the key 
on.  Checks should be done with a volt meter and not a test light. 
3-wire sensor:  Red wire should have 9-11 volts dc, slightly less than battery voltage. 

Black wire should show ground, 0 volts dc at all times. 
White wire should vary between 0 and 5 volts dc as the gear teeth pass by the sensor. 

 
2-wire sensor:  Measure the voltage between the two sensor wires.  With the wheel spinning the voltage should be 

about 1-10 volts ac (make sure the meter is set to AC volts and not DC volts for this check). 

Summary of Contents for MCL-2002

Page 1: ...4 HD models due to the signal being fed through the data bus Mounting The base system is universal enough to fit in either a new style clip in 1995 or newer or into the older style bolt in The rubber mounts with studs on both sides are used for the bolt in style The L brackets are used for the clip in style The ABS ring is used for Deuce mounting Mounting hardware for the bolt in system with a spe...

Page 2: ...nsert new gauge from front of dash Use supplied lock washers and nuts to attach the gauge to the factory dash Now install the cable drive sender when required as shown with the supplied bracket and screws Reinstall the dash Mounting in a dash with factory electronic speed sensor Factory Dash Panel Factory Gasket Dakota Digital Gauge MCL 2002 R 8 Lock Washer 8 32 x Screw L Bracket supplied Factory ...

Page 3: ...e 8 32 screws and lock washers to secure the gauge Reinstall the dash Deuce mounting NOTE The supplied L bracket mounting pieces are not used for this application and can be discarded Since the Deuce gauge mounts from under the dash mounting requires use of the supplied ABS bracket Factory Dash Panel Factory Bezel Gasket Dakota Digital Gauge MCL 2002 R New ABS Mounting Bracket supplied 8 Lock Wash...

Page 4: ... snapping the other two tabs in one at a time The tabs are tight so it takes a fair amount of pressure to snap them in Make sure they are seated under the tabs in the dash once locked in Plug in the connector and reinstall the dash Wiring POWER Connect the red wire from the main harness to accessory power from the ignition switch Connect the white red wire to constant battery power for the clock m...

Page 5: ...switch sensors For three wire Hall effect sensors refer to the installation instructions for the sensor to determine wire color code Most three wire sensors use the following color code RED power BLACK ground WHITE speed signal Connect the sensor signal wire to the MCL 2002 main harness gray wire connect the sensor power wire to the white purple wire and connect the sensor ground wire to the white...

Page 6: ...ss and hold the switch to keep the current unit or press and release the switch to change the unit Next the speedometer will display CAL and the message display will show zeroes You should now begin driving the measured mile The message display will show the number of pulses received from the sensor The message display cannot be used to determine when a mile has been driven Once you reach the end ...

Page 7: ...e displayed ON OFF Press and release the switch until the desired setting is displayed Press and hold the switch until is displayed to save the setting TACHOMETER SETUP The gauge can be set to read from 1 15 cylinder ignition signals It can also be set to read either 12 volt tach signals or 5 volt tach signals found on some engine computers The digital tachometer update rate can be adjusted betwee...

Page 8: ... F C HI F C HI F C Temperature warning setup Press and release the switch until HI F C is displayed then press and hold the switch until is displayed Release the switch H and number from 200F 350F or 93C 176C will be displayed Press and release the switch until the desired value is displayed Press and hold the switch until is displayed to save the setting gEAr gEAr gEAr gEAr Gear Indicator setup T...

Page 9: ...t digit has been set Press and hold the switch and the speed display will show No Press and hold the switch while no is displayed to go back and continue changing the odometer display Turn the key off to cancel any changes Press and release the switch to change to speed display to yes Press and hold the switch while yes is displayed to save the current odometer reading FUNCTION SWITCH The function...

Page 10: ...ure sensor ground PURPLE WHITE high beam indicator WHITE GREEN TAN neutral indicator GRAY pressure sender ORANGE VIOLET left turn indicator GREEN BROWN right turn indicator BROWN GREEN YELLOW oil warning indicator To avoid damage to motorcycle please see Speedometer Tachometer and Status and Warning Indicators sections for details on locating VSS Tachometer and indicator wires for most motorcycle ...

Page 11: ...play update speed slower Tach reading is incorrect Gauge is not calibrated correctly Gauge must be calibrated see instructions Gauge will not dim Auto dimming is disabled Check setting under night menu Gauge remains dim at all Light sensor is covered Make sure the bottom center of the gauge lens is clean and times not obstructed High beam Left turn Right Loose or incorrect connection to indicator ...

Page 12: ... bill you after repair Dakota Digital 24 Month Warranty DAKOTA DIGITAL warrants to the ORIGINAL PURCHASER of this product that should it under normal use and condition be proven defective in material or workmanship within 24 MONTHS FROM THE DATE OF PURCHASE such defect s will be repaired or replaced at Dakota Digital s option This warranty does not cover nor extend to damage to the vehicle s syste...

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