I
NSTALLATION
II.
MEASURING THROTTLE CABLE TRAVEL
THIS IS A VERY IMPORTANT STEP. FAILURE TO
DETERMINE THROTTLE CABLE TRAVEL COULD CAUSE
DAMAGE TO YOUR VEHICLE AND/OR W
ORLD
C
RUISE
2.
MEASURE ONLY WITH THE ENGINE OFF.
T
HE
C
RUISE
C
ABLE
MOVES
41
MM
(1-5/8).
T
O MEASURE THROTTLE TRAVEL
,
MEASURE THE DISTANCE FROM
P
OSITION
A
(I
DLE
)
TO
P
OSITION
B
(W
IDE
O
PEN
T
HROTTLE
).
A.
M
AKE A MARK ON THE THROTTLE CABLE WHEN THE THROTTLE
IS IN THE IDLE POSITION
.
F
IGURE
4
B.
D
EPRESS ACCELERATOR PEDAL AND MAKE A MARK ON THE
THROTTLE CABLE WHEN THE THROTTLE IS IN THE WIDE OPEN
POSITION
.
F
IGURE
5
C.
M
EASURE THE
D
ISTANCE
C
BETWEEN THE TWO MARKS
.
F
IGURE
6
I
F THE DISTANCE IS GREATER THAN
41
MM
(1-5/8),
GO TO
P
AGE
9;
I
F IT IS LESS
,
GO TO
S
TEP
D.
D.
I
F THE THROTTLE TRAVEL IS LESS THAN
41
MM
(1-5/8),
YOU
MUST ADD LENGTH TO THE
C
RUISE
C
ABLE
TO PROVIDE SLACK
.
NOTE:
S
LACKIS THE DISTANCE THE
C
RUISE
C
ABLE
MOVES BEFORE THE
THROTTLE STARTS TO MOVE
.
E.
S
LIDE A
C
ONNECTOR
C
OVER
ON THE THROTTLE
L
OOP
C
ABLE
AND
ON THE
C
RUISE
C
ABLE
.
I
NSTALL A
B
EAD
C
HAIN
C
ONNECTOR
ON
THE END OF THE
L
OOP
C
ABLE
AND ON THE END OF THE
C
RUISE
C
ABLE
.
T
HE
B
EAD
C
HAIN
C
ONNECTOR
MAY NEED TO BE SPREAD
SLIGHTLY FOR CABLE TO ENTER
.
F.
I
NSTALL THE END BEAD OF THE
B
EAD
C
HAIN
IN EACH
B
EAD
C
HAIN
C
ONNECTOR
WITH A BEAD
(
OR BEADS
)
BETWEEN THEM TO
ADD ADDITIONAL LENGTH
. T
HE BEADS INSIDE THE
B
EAD
C
HAIN
C
ONNECTORS
DO NOT ADD LENGTH
.
NOTE:
E
ACH BEAD OF THE
B
EAD
C
HAIN
ADDED BETWEEN THE
B
EAD
C
HAIN
C
ONNECTORS
WILL GIVE YOU
7
MM
(.28)
OF SLACK
.
E
XAMPLE
: I
F YOUR THROTTLE TRAVELS
35
MM
(1-3/8),
YOU WILL NEED TO
ADD
ONE
(1)
BEAD BETWEEN CONNECTORS
.
F
IGURE
7
G.
A
FTER THE
B
EAD
C
HAIN
IS INSTALLED
,
LIGHTLY CRIMP THE
B
EAD
C
HAIN
C
ONNECTORS
WITHOUT PINCHING THE CABLES AND CENTER
THE
C
ONNECTOR
C
OVERS
OVER THE
B
EAD
C
HAIN
C
ONNECTORS
.
NOTE:
Y
OU MUST ALWAYS USE THE
C
ONNECTOR
C
OVERS
.
A
FTER DETERMINING YOUR THROTTLE CABLE TRAVEL
,
CONTINUE TO
S
ECTION
III.
F
IGURE
4
F
IGURE
5
F
IGURE
6
F
IGURE
7
P
AGE
9
WARNING
F
AILURE TO FOLLOW THE INSTRUCTION MANUAL COULD NOT ONLYCAUSE THE
G
LOBAL
C
RUISE TO WORK
IMPROPERLY
,
BUT COULD CAUSE THE THROTTLE TO HANG UP
,
POSSIBLYCAUSING DAMAGE TO YOUR VEHICLE
AND INJURYAND
/
OR DEATH TO YOU AND YOUR PASSENGERS
.
