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4/11/2007 

16

Figure 1.1 

ITEM

 

PART NAME 

PART NO. 

F-16 

Hand wheel 

81529 

Adjusting Wheel Collar 

81530 

Spindle 

81532 

Crown Spring 

81534 

Axial Bearing 

81536 

Spacer 

81538 

Lath Gib 

81540 

Carriage 

81542 

Carriage Lower Portion 

81544 

10 

Rack 

81546 

11 

Screw 4mm x 16mm 

81548 

12 

Pin 

81549 

13 

Set Screw 6mm x 10mm 8 pitch 

80529 

14 

Flat Head Screw 4mm x 6mm 

81551 

15 

Needle Bearing K20x24x17 

81552 

16 

Screw 8mm x 20mm 

80521 

17 

Guide Post 

81555 

18 

Set Screw 10mm x 20mm 

81560 

19 

Threaded Sleeve 

81558 

20 

Plate 

81561 

21 

Handle Bolt 

81563 

22 

Roll Pin 

81654 

23 

Star Handle 

81565 

24 

Cap Screw 6mm x 12mm 

80625 

25 

Set Screw 6mm x 10mm 8 pitch 

80529 

26 

Gear 

81566 

27 

Roll Pin 

81568 

28 

Handle 

80501 

29 

Hand Wheel 

80500 

30 

Flange 

81569 

31 

Hand Wheel Adjusting Bolt 

81570 

32 

Tension Collar Set Screw 

33 

Tension Indicator Collar 

34 

Tension Indicator Pointer Rod 

81973 

35 

Indicator Pointer Return Spring 

716500 

36 

Indicator Plate 

37 

Mounting Bolts 

38 

Pivot Bolt 

39 

Pivot Bolt Nut 

40 

Plate Spacers 

V-16 Bracket Assembly 

Summary of Contents for F-16

Page 1: ...4 11 2007 1 DAKE JOHNSON VERTICAL BAND SAW Model F 16 INSTRUCTION MANUAL MODEL F 16________________________ SERIAL NUMBER ___________________ DATE PURCHASED _________________ ...

Page 2: ...ical band saw We recommend that these instructions be retained by the department or individual responsible for the machine and kept in a readily accessible location for reference purposes SPECIFICATIONS Capacity Throat Inches 16 Work Height Inches 11 Table Work Table Inches 26 3 8 x 26 3 8 Height from Floor Inches 38 Table Weight Capacity Lbs 850 Blade Width Minimum Inches 1 8 Width Maximum Inches...

Page 3: ...d with a lifting eye that is screwed into the top of the machine see illustration on next page This lifting eye may be located in the rear compartment Particular care should be taken in selecting areas of the machine for handling as electrical components and adjustment knobs can be marked up or damaged Remove the mounting bolts holding the machine to the skid using the lifting eye remove the machi...

Page 4: ...urfaces should be cleaned with the appropriate solvent and then coated with a light film of oil to prevent rust from forming F 16 Foot Print Below measurement is in inches Below measurement is in MM 23 6 98 17 7 14 9 19 0 39 27 3 600 25 450 380 485 25 695 10 3 93 18 ...

Page 5: ...t before removing any electrical panel WARNING This machine must be wired by a qualified electrician This machine is designed to be wired for the specified voltage labeled below with a tolerance of 10 If your voltage is outside this 10 it will require a transformer to obtain the correct voltage Failure to do so may affect warranty if damage occurs from improper wiring or electrical supply ...

Page 6: ...IONS No loose clothing Eye protection must be worn All guards must be in position Table load capacity should be noted and not exceeded Extra supports may be required for large material or components Irregular shapes and small objects should be secured by means of a clamp or suitable fixture Machine and surrounding should be kept free of tools scrap and foreign objects Machine should be locked out ...

Page 7: ...wheel The idle wheel may be adjusted by loosening the silver knurled locking collar and turning the black knob in the center of the wheel Turning the knob in a clockwise manner runs the blade toward the back edge of the band wheel A counter clockwise movement will move the blade toward the front edge of the band wheel see picture on below WARNING Before performing the procedure below be sure the w...

Page 8: ...de to the proper PSI The PSI will very from blade types carbon Bi metal and blade widths This information can be obtained from your blade supplier When proper tension is achieved loosen the setscrew in the collar on the tensioning wheel shaft See figure 6 above Adjust this collar up or down on the shaft until the arrow is pointing to the corresponding blade width On the indicator Tighten setscrew ...

Page 9: ...blade on each guide holder contains a hardened cap over a set of ball bearings This should be checked periodically for free movement so it is allowed to rotate freely as the back of the blade comes in contact with the face of this roller Noticeable friction in this assembly indicates it should be replaced This can be done by removing the right hand guide insert moving the left hand guide up away f...

Page 10: ...8 12 6 10 6 6 10 8 12 5 8 7 6 10 6 10 5 8 8 5 8 6 10 5 8 9 5 8 5 8 5 8 1 5 8 5 8 4 6 1 1 4 4 6 5 8 4 6 1 1 2 4 6 4 6 4 6 1 3 4 4 6 4 6 4 6 2 4 6 4 6 3 4 2 1 4 4 6 4 6 3 4 2 1 2 3 4 4 6 3 4 2 3 4 3 4 4 6 3 4 3 3 4 3 4 3 4 3 1 4 3 4 3 4 3 4 3 1 2 3 4 3 4 3 4 3 3 4 3 4 3 4 2 3 4 3 4 3 4 2 3 5 2 3 3 4 2 3 6 2 3 3 4 2 3 7 2 3 2 3 1 4 2 5 8 1 4 2 5 2 3 1 4 2 5 9 1 4 2 5 2 3 1 4 2 5 10 1 4 2 5 1 4 2 5 1 ...

Page 11: ...eed to slowly move the blade to make adjustments for the blade tracking After switching this to jog use the jog button to slowly move the blade Main Power Switch This is the main power to the machine Switch this off when the machine is not in use Switch this to on to turn the main power on Power Start This is used to turn on the power after turning on the main power it will put power to all electr...

Page 12: ...igital tac to read the correct speed 4 To stop the saw blade push the saw blade stop button 5 To turn the machine off turn the main power switch to off MACHINE MAINTENANCE The maintenance of the machine is naturally based on the usage rather than a time element The following is a recommendation based on average usage and adjustment to the frequency can be made on an individual basis See below grap...

Page 13: ...lots are machined into the work table for your use of fixturing or other accessories The dimensions of these T slots are furnished to the right How to program the frequency drive 1 Please see the electrical print for the parameter list This is factory set and will only need to be adjusted if the unit is replaced ...

Page 14: ... rPS 3 Press the set button one time the display will read P 4 Now open the cover below the digital display and input the numbers 25400 5 Press the set button then RST until the decimal is between the 4 and the 0 now press the set button and the display will read 6 Push the set button one more time and the display will read 99999 now push the RST button until no decimal points are displayed 7 Push...

Page 15: ...4 11 2007 15 PARTS BREAKDOWN AND PARTS LIST ...

Page 16: ... 20mm 80521 9 17 Guide Post 81555 1 18 Set Screw 10mm x 20mm 81560 1 19 Threaded Sleeve 81558 4 20 Plate 81561 1 21 Handle Bolt 81563 1 22 Roll Pin 81654 1 23 Star Handle 81565 1 24 Cap Screw 6mm x 12mm 80625 3 25 Set Screw 6mm x 10mm 8 pitch 80529 1 26 Gear 81566 1 27 Roll Pin 81568 1 28 Handle 80501 1 29 Hand Wheel 80500 1 30 Flange 81569 1 31 Hand Wheel Adjusting Bolt 81570 1 32 Tension Collar ...

Page 17: ... 80618 1 6 Cap Screw 8mm x 25 mm 81575 4 7 Flange 80650 1 8 Special Pin 88mm x 16mm dia 81577 1 9 Set Screw 8mm x 16mm 81572 1 10 Adjuster Casting 81579 1 11 Shoulder Bolt 81581 1 12 Bearing 62042 80685 2 13 Snap Ring 5136 00 2 14 Spacer 20 7mm IDx25mm OD 18 5mm 81586 1 15 Flat Washer 5 16 x 1 16 Thick 43632 4 16 Shaft Nut 81588 1 17 Screw Special 81590 1 18 Nut Special Knurled 81592 1 19 Adjustin...

Page 18: ...ar 81597 1 2 Table Insert Right Rear 81598 1 3 Table Insert 81792 1 4 Table Casting 81700 1 5 Cap Screw 4mm x 12 mm 81701 10 6 Adaptor Plate 301843 1 7 Table Bolts M10 1 5 x 25mm 78758 4 8 Frame Bolts M10 1 5 x 50mm 78729 4 9 Adjustor 4 10 Lock washer 43642 4 11 Washer 71060 4 ...

Page 19: ...and Wheel Cover Sold as 714834x 80540 1 2 Band Wheel Casting 80618 1 3 Set Screw 81863 1 4 Flange 81865 1 5 Washer 5 16 x 1 16 thick 43632 4 6 Cap Screw 8mm x 25mm 81575 4 Complete Wheel Assembly 714834X 1 Not shown Wheel magnet 301834 1 Not shown Proximity switch 301833 1 ...

Page 20: ... 5 81526 Knurled thumb screw 2 10 81929 Chip guard 1 11 81930 Brush holder 1 12 81931 Wire chip brush 1 13 81932 Upper blade cover 1 14 81933 Alignment screws 2 15 81934 Blade guard body 1 15B 80625 Blade guard mounting bolts 2 17 78206 Lower blade cover w Plexiglas 1 18 86589 Side blade guards 2 15 14 13 5 14 17 5 18 18 3 12 4 10 11 3 ...

Page 21: ...Cap Screw 80521 1 10 Washer 43632 1 11 Cap Screw 81707 2 12 Lower Guide Mounting Plate 81941 1 13 14 Guide Inserts Optional 3mm 4mm 714816 2 15 16 Guide Inserts Optional 6mm 8mm 714817 2 16 17 Guide Inserts Standard 10mm 12mm 714818 2 17 18 Guide Inserts Optional 16mm 20mm 714819 2 19 20 Guide Inserts Optional 25mm 32mm 714820 2 High Speed Roller Guides 81969 1 set Upper Lower Guide Assembly Items...

Page 22: ...tton 716538 1 6 Run Jog Switch 716544 1 7 Main Power switch w motor protection 301781 1 8 Power Start Button 716542 1 9 Saw Start Button 716540 1 10 Saw Stop Button 716539 1 11 Jog Button 716543 1 12 Relay 301776 1 12 Relay socket 301775 1 13 Contactor 301777 1 14 Fuse 2 amp 77523 2 14 Transformer and Fuse Holder 301778 1 15 Switch 301789 1 6 4 9 5 3 7 10 8 11 1 2 12 13 14 15 ...

Page 23: ...sher 70270 2 Bolt 81505 2 Shaft 87121 1 Bearing 301810 1 Outboard Support 87131 1 8mm x 35mm 301811 4 8mm x 65mm 301812 4 Key 81851 1 Key x x 4 301818 1 Door Handle 301779 Shaft Extension 301780 1 Fuse 2 amp 72633 2 Fuse 5 amp 1 Frequency drive 301886 1 ...

Page 24: ...4 11 2007 24 ...

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