Daikin VRV-WII RWEYQ-MY1 Series Technical Data Manual Download Page 108

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• VRV Systems • Outdoor Units

107

• Outdoor Units • HEAT PUMP • RWEYQ-MY1

Installation of outdoor units

10 - 9 Refrigerant piping

10 - 9 - 8

Additional refrigerant charge

OTE

Procedures for charging additional refrigerant.

햲

Pressure reducing valve

햳

Nitrogen

햴

Refrigerant tank

햵

With a siphon

햶

Measuring instrument

햷

Vacuum pump

햸

Val ve A

햹

Val ve B

햺

Charge hose

햻

Outside unit

햽

Gas side

햾

Liquid side

햿

Discharge gas side

헀

Suction gas side

헁

Shutoff valve service port

헂

To indoor unit

헃

To indoor units / BS units

헄

Dotted lines represent onsite piping

[Heat pump system]

[Heat recovery system]

Summary of Contents for VRV-WII RWEYQ-MY1 Series

Page 1: ...technical data VRV WII Heat Pump RWEYQ MY1 air conditioning systems ...

Page 2: ...actor 71 4 Dimensional drawing centre of gravity 73 Dimensional drawing 73 Centre of gravity 74 5 Piping diagram 75 6 Wiring diagram 76 Wiring diagram 76 External connection diagram 77 7 Sound data 78 Sound pressure spectrum 78 8 Installation 79 Service space 79 Refrigerant pipe selection 80 9 Operation range 81 10 Installation of outdoor units 82 Safety considerations 82 Introduction 84 Selection...

Page 3: ...ty 1 1 Type Hermetically sealed scroll compressor Hermetically sealed scroll compressor Speed rpm 6900 6900 Motor Output kW 4 2 4 2 Starting Method Soft start Soft start Quantity 1 Type Hermetically sealed scroll compressor Speed rpm 6900 Motor Output kW 4 2 Starting Method Soft start Sound Level Cooling Sound Pressure dBA 51 0 54 0 56 0 Refrigerant Name R 410A Charge kg 5 2 10 4 15 6 Control Expa...

Page 4: ...5 Current Nominal running current RLA Cooling A 9 50 19 00 28 50 Heating A 9 50 19 00 28 50 Minimum circuit amps MCA A 12 60 25 30 37 90 Maximum fuse amps MFA A 25 00 35 00 45 00 Total overcurrent amps TOCA A 13 50 27 00 40 50 Voltage range Minimum V 342 342 342 Maximum V 456 456 456 NOTES 1 RLA is based on following conditions indoor temperature 27 CDB 19 CWB outdoor temperature 35 CDB 2 TOCA mea...

Page 5: ... gas piping to be vertical and upward after it diverges See Fig 1 4 In addition do not install it as shown in Fig 5 RWEYQ MY1 HEAT RECOVERY HEAT PUMP RWEYQ10MY1 RWEYQ20MY1 RWEYQ30MY1 COOL HEAT SELECTOR KRC19 26A FIXING BOX KJB111A REFNET HEADER Heat recovery KHRQ23M29H KHRQ23M29H KHRQ23M64H KHRQ23M75H Heat pump KHRQ22M29H KHRQ22M29H KHRQ22M64H KHRQ22M75H REFNET JOINT Heat recovery KHRQ23M20T KHRQ2...

Page 6: ...it causes the outside unit breakdown 3 Install standing up of 200mm or more from the kit between the outside unit connection piping kits to the position within 2m only in gas tube Pattern 1 Pattern 2 Prohibition pattern To indoor unit Descending inclination Descending inclination Oil may collect in piping To indoor unit Change to pattern 1 or 2 To indoor unit Piping between outside units Prohibiti...

Page 7: ...ion on piping between outside units Connect the gas liquid pipes as shown in the figure at the right When connecting the pipes first connect the gas side joint the gas side accessory pipe and the gas side reducer the liquid size joint and the liquid size reducer See the caution section in the installation manual attached to the outside unit for brazing pipes and connecting pipes with flare nuts In...

Page 8: ...n 2 2 2 2 Specification Use fluid Pluse water of 100 C or less Use temperature 0 C 70 C Design pressure BWU26A15 1 4 Mpa BWU26A20 1 96 Mpa Mesh size 50 mesh Dimension Material Diameter H L d2 H1 BWU26A15 1 1 4 82 135 RC1 1 4 130 CAC SUS304 Non Abestos Casket C377BEE BWU26A20 1 1 4 90 135 RC1 1 4 130 FCD S SUS304 Non Abestos Seet Gasket C3771BE L D H H1 d2 ...

Page 9: ... 1 Option list 2 2 2 Water piping strainer BWU26A15 BWU26A20 2 2 2 3 Flowing quantity characteristic Pressure drop kPa 100 10 7 1 1 10 50 96 100 150 1000 100 10 6 8 1 10 50 96 100 150 1000 Pressure drop kPa L min Flowing quantity L min Flowing quantity 3D049231 BWU26A15 BWU26A20 ...

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Page 69: ...61 22 6 45 7 6 37 22 6 44 2 6 13 22 7 41 2 5 66 22 9 96 53 3 7 43 22 7 50 3 6 92 22 8 47 3 6 43 23 0 45 7 6 20 23 0 44 2 5 97 23 1 41 2 5 52 23 2 120 53 3 7 19 23 2 50 3 6 70 23 3 47 3 6 24 23 4 45 7 6 01 23 4 44 2 5 79 23 5 41 2 5 36 23 6 150 53 3 7 02 23 5 50 3 6 55 23 6 47 3 6 10 23 7 45 7 5 88 23 7 44 2 5 67 23 8 41 2 5 25 23 9 30 80 53 3 6 87 27 2 50 3 6 41 27 4 47 3 5 98 27 5 45 7 5 76 27 6 ...

Page 70: ... 80m or more the diameter of the main gas and liquid pipes outdoor unit branch sections must be increased Diameter of above case 5 Read cooling heating capacity rate of change in the above figures based on the following equivalent length Overall equivalent length Equivalent length to main pipe x Correction factor Equivalent length after branching Choose a correction factor from the following table...

Page 71: ... unit 4 When overall equivalent pipe length is 80m or more the diameter of the main gas and liquid pipes outdoor unit branch sections must be increased Diameter of above case 5 Read cooling heating capacity rate of change in the above figures based on the following equivalent length Overall equivalent length Equivalent length to main pipe x Correction factor Equivalent length after branching Choos...

Page 72: ...ze is as follows Connection method Liquid pipe flare connection Suction gas pipe brazing connection Discharge gas pipe brazing connection In case of heat pump system suction gas pipe is not used Nr Part name Description 1 Liquid pipe See note 2 2 Suction gas pipe See note 2 3 Discharge gas pipe See note 2 4 Water inlet PT11 4B 5 Water outlet PT11 4B 6 Drain outlet PS1 2B 7 Earth terminal M5 8 Powe...

Page 73: ...MY1 1 4 VRV Systems Outdoor Units 72 4 Dimensional drawing centre of gravity 4 2 Centre of gravity RWEYQ10MY1 4D048289 Side view Front view Center of foundation bolt hole Center of foundation bolt hole Center of foundation bolt hole ...

Page 74: ...Gauge port 1 4 flare connection Gauge port 1 4 flare connection Solenoid valve Solenoid valve Plate heat exchanger Capillary tube Capillary tube Capillary tube Compressor INV Capillary tube Water outlet Four way valve Four way valve Service port Water inlet Receiver Electronic expansion valve Electronic expansion valve Pressure regulating valve Fusible plug Solenoid valve Filter Filter Filter Filt...

Page 75: ...tton switch K12R Magnetic relay Y7S A1P X1M Terminal strip Power supply Mode Set Return Test Reset K13R Magnetic relay E1HC A1P X1M Terminal strip Control A1P C63 66 Capacitor L1R Reactor X2M Terminal strip A1P DS1 Dip switch M1C Motor Compressor X3M Terminal strip Interlock E1HC Crankcase heater M1F M2F Motor Fan Inverter cooling X4M Terminal strip M1C F1U Fuse 250V 5A A3P PS Switching power supp...

Page 76: ...plied to each outdoor unit individually When the power source is connected in series between the units NOTES 1 All wiring components and materials to be procured on site must comply with the applicable local and national codes 2 Use copper conductors only 3 As for details see wiring diagram 4 Install circuit breaker for safety 5 All field wiring and components must be provided by a licensed electr...

Page 77: ...0Hz 3 The operating sound is measured in an anechoic chamber if it is measured under the actual installation conditions it is normally over the set value due to environmental noise and sound reflection 4 Location of microphone RWEYQ10MY1 4D048340 Scale 50Hz A 51 C 53 Ocatve band center frequency Hz Approximate treshold hearing for continuous noise Ocatve band pressure level dB 0dB 0 0002µbar 1 5m ...

Page 78: ...ore 300 or more 350 or more 1000 550 390 or more Heat source unit Heat source unit Heat source unit Service space Rear Service space Rear Service space Rear Service space Front Service space Front 20 20 20 20 780 20 Service space Front Required Service Space Ventilation Space 350 or less 250 or less Water piping installation space 100 or more Front view Right side view Water piping installation sp...

Page 79: ...ystem Indoor units Indoor units BS units BS units REFNET header REFNET header Outside unit Outside unit Cooling only Cooling only Pipe length between outside 2 and indoor units 120m When using REFNET joints at the first branch counted from the outside unit side Choose from the following table in accordance with the capacity of the outside unit Example 1 2 4 5 REFNET joint How to select an outside ...

Page 80: ... water temperature 20 35 C water volume 60l min more 3 When cooling load is small thermostat off may be carried out for freeze up protection 4 Hold ambient temperature at 0 40 C Cooling Indoor temperature CWB Range for operation Inlet water temperature C Range for continuous operation Range for pull down operation Heating Indoor temperature CDB Range for operation Inlet water temperature C Range f...

Page 81: ...ts for installation work Failure to use the specified parts may result in water leakage electric shocks fire or the unit falling 5 Install the air conditioner on a foundation strong enough to with stand the weight of the unit A foundation of insufficient strength may result in the unit falling and causing injuries 6 Carry out the specified installation work after taking into account strong winds t...

Page 82: ...pipes or soldered parts may result in refrigerant leakage c near machinery emitting electromagnetic waves Electromagnetic waves may disturb the operation of the control system and result in a malfunction of the unit d where flammable gas may leak where there are carbon fiber or ignitable dust suspensions in the air or where volatile flammables such as thinner or gasoline are handled Operating the ...

Page 83: ...are compatible with R410A refer to the product catalogs Total capacity quantity of indoor units Outside unit Total capacity index of indoor units Total quantity of indoor units RWEYQ10MY1 125 325 16 units RWEYQ20MY1 250 650 20 units RWEYQ30MY1 375 975 32 units 10 2 2 Standard operation limit The figures below assume following operating conditions for indoor and outside units Equivalent pipe length...

Page 84: ...0 x 550 x 2 1000 x 780 x 550 x 3 Mass kg 150 150 x 2 150 x 3 Connections Refrigerant liquid pipe inch 3 8 5 8 3 4 mm ø9 5 ø28 6 ø19 1 Refrigerant gas pipe inch 7 8 1 1 8 1 3 8 mm ø22 2 ø28 6 ø34 9 Refrigerant discharge gas pipe 5 inch 3 4 7 8 1 1 8 mm ø19 1 ø22 2 ø28 6 Water piping connections Inlet pipe PT1 1 4B Internal Thread PT1 1 4B x 2 Internal Thread PT1 1 4B x 3 Internal Thread Outlet pipe...

Page 85: ...ween the outside unit and the indoor unit may not exceed the allowable piping length 10 9 Refrigerant piping 5 Locations where the noise of the unit operating will not disturb nearby houses etc 6 Locations with airflow and ventilation holes capable of dissipating heat from the machine and where the ambient temperature around the outside unit is between 0 and 40 C and the humidity does not exceed 8...

Page 86: ...anger may be caused by the corrosion of metal materials and clogging of the heat exchanger 5 The refrigerant R410A itself is nontoxic nonflammable and is safe If the refrigerant should leak however its concentration may exceed the allowable limit depending on room size Due to this it could be necessary to take measures against leakage Refer to the chapter Caution for refrigerant leaks 10 4 Inspect...

Page 87: ...lly available M12 type foundation bolts nuts and washers The foundation bolts should be inserted 20 mm Fix 4 foundation bolts Support the unit with the foundation which is larger than the hatched area shown in the figure below 햲 Front side 햳 Position of foundation bolts 햴 Hole for a foundation bolt ø17 holes at 4 corners 햵 Avoid such a foundation where the unit is supported by 4 corner points CAUT...

Page 88: ...y clogging by dust Do not connect the drain outlet to the water outlet Install a strainer an optional accessory in the inlet of water piping within a distance of 1 5 m from the outside unit If sand waste or rust particles are mixed in the water circulation system metal materials will become corrosive Install insulation on the inlet outlet of water piping to prevent condensation and freezing Instal...

Page 89: ... caused during severe winter due to freezing in addition to thermal loss 6 When you stop operation during night or winter it is necessary to take measures to prevent water related circuits from natural freezing in the area the ambient temperature drops below 0 C by water drain off keeping the circulation pump running warming up by a heater etc Freezing of water related circuits may result in any d...

Page 90: ...1 The circle marks in the columns for corrosion or scale to develop 2 Corrosion has a tendency to occur when water temperature is high 40 C or higher and if metals with no protective coating whatever are directly exposed to water it would be a good idea to take effective measures against corrosion such as adding a corrosion inhibitor or deaeration treatment 3 In a condenser water circuit that uses...

Page 91: ...furic acid nitric acid etc because they have strong corrosive features Make sure that a valve has been reserved for each before the inlet connection port and after the outlet connection port Connect the piping for circulation of cleaning chemicals to the inlet piping of plate type heat exchanger Fill the cleaning solution of 50 60 C for a while in the plate type heat exchanger Then circulate the c...

Page 92: ...ng the product in reversed phase may break the compressor and other parts Attach the power wire securely Introducing power with a missing N phase or with a mistaken N phase will break the equipment 10 8 1 Optional parts COOL HEAT Selector S1S Selector switch fan cool heat S2S Selector switch cool heat NOTES 1 When using the adaptor for sequential start refer to chapter Examples 2 For connection wi...

Page 93: ...o gas pipes sewage pipes lightning rods or telephone ground wires Gas pipes can explode or catch fire if there is a gas leak Sewage pipes no grounding effect is possible if hard plastic piping is used Telephone ground wires and lightning rods dangerous when struck by lightning due to abnormal rise in electrical potential in the grounding This machine includes an inverter device Connect earth and l...

Page 94: ...n wiring should be secured as described in Field line connection transmission wiring and COOL HEAT selector 5 Secure the wiring with the accessory clamps so that it does not touch the piping 6 Make sure the wiring and the EL COMPO BOX cover do not stick up above the structure and close the cover firmly Picking power line and transmission line 햲 Power supply wiring Pump operation output High voltag...

Page 95: ...no polarity 햶 Terminal board field supply 햷 Indoor unit 햸 Never connect the power wire 햹 BS unit A 햺 BS unit B 햻 Last BS unit 햽 Cool only unit In case of RWEYQ20 30MY1 햲 Unit A Master unit 햳 Unit B 햴 Unit C 햵 TO IN D UNIT 햶 TO OUT D UNIT 햷 TO MULTI UNIT 햸 To COOL HEAT selector only Heat pump system 햹 To indoor unit 햺 To other systems Heat pump system C H Selector To IN D unit To OUT D unit To mult...

Page 96: ...eration circuit shall be set between terminals 1 and 2 Contact specification 220 VAC 3mA 0 5A 햳 PC board A1P 햴 Mount an insulation sleeve 햵 Connection of interlock circuit Do not forget to connect an interlock circuit an auxiliary a contact of electromagnetic switch for the water pump to each outside unit Select without fail an auxiliary a contact able to switch minimum load of DC15V 1mA When conn...

Page 97: ...lways use sheathed vinyl cords with 0 75 to 1 25 mm2 or cables 2 core wires 3 core wire are allowable for the COOL HEAT selector only All transmission wire is field supply If the following limits should be exceeded be careful that any abnormal transmission may be caused Maximum wiring length 1000 m or less Total wiring length 2000 m or less Maximum branching 16 branching or less Wire length betwee...

Page 98: ...th leakage breaker 햶 Attach insulation sleeves 햷 Power supply terminal block 햸 Grounding terminal 햹 Retain the ground wires along with the power wires using the accessory clamp A 햺 Grounding wire 햻 When wiring do not allow the ground wires to contact the compressor lead wires If the wires contact each other adverse effects may occur to other units 햽 When connecting two wires to one terminal ensure...

Page 99: ...er wiring and ground jumper wiring 햺 Retain the power supply wiring pump operation output high voltage and ground wiring with the accessory clamp B to prevent them from touching with the stop valve for discharge gas 햻 Use the through hole cover for power jumper supply by cutting the hatched area 햽 Hatched area 햾 Insert the accessory clamp B in the hole of the bottom of electrical box 햿 Intake for ...

Page 100: ...than mentioned in the table below refer to the equipment design materials and service manual CAUTION A separate adapter sold separately as an accessory for external control of an outside unit becomes necessary when doing a demand operation from an external instruction setting of cooling and heating through a centralized remote controller for cooling and heating sold separately as an accessory and ...

Page 101: ...ly into the system while the pump is not working 3Use a vacuum pump which can evacuate to 100 7 kPa 5Torr 755mmHg 10 9 1 Selection of piping material 1 Foreign materials inside pipes including oils for fabrication must be 30mg 10m or less 2 Use the following material specification for refrigerant piping Construction material Phosphoric acid deoxidized seamless copper for refrigerant Size Determine...

Page 102: ...nameplate 햳 Horizontal line 햴 Ground 햵 Straight part of 500mm or more 햶 Local pipe 120mm length or more Precautions when selecting branch piping If the equivalent length of piping between the outside units and indoor units is 80m or longer be sure to enlarge the main pipe in the liquid side branch piping Depending on the length of the refrigerant piping the cooling heating capacity may drop but ev...

Page 103: ...egulator Precautions when connecting pipes See the following table for flare part machining dimensions When connecting the flare nuts apply refrigerant oil to the inside and outside of the flares and screw them in by hand three or four times at first Use ester oil or ether oil See the following table for tightening torque Applying too much torque may cause the flares to crack After all the piping ...

Page 104: ...ly 햺 Cut off the hatched area and use it as a cover for the drilled 햻 Hatched area 햽 Accessory pipe for discharge gas 햾 Accessory pipe for suction gas 햿 Guideline for pipe machining 헀 Accessory pipe for suction gas 2 헁 Brazing 헂 Accessory pipe for suction gas 1 헃 Before fitting to the product apply brazing Precautions for installation of units NOTES 1 The outside unit multi connection piping kit t...

Page 105: ...in the piping causing any damage to the outside unit 3 If the piping length between the outside unit connecting pipe kit or between the outside units exceeds 2 m create a rise of 200 mm or more in the gas line within a length of 2 m from the kit Pattern 1 Pattern 2 Prohibition pattern To indoor unit Descending inclination Descending inclination Oil may collect in piping To indoor unit Change to pa...

Page 106: ... be evacuated to 100 7kPa within 2 hours repeat the operation of vacuum break and vacuum drying Then after leaving the system in vacuum for 1 hour confirm that the vacuum gauge does not rise 10 9 6 Pipe insulation After finishing the leak test and vacuum drying the piping must be insulated Take into account the following points Make sure to insulate the connection piping both liquid side and gas s...

Page 107: ...de of the front cover NOTE Refer to the example of connection for the amount to be added Additional refrigerant charge procedure 1 normally Charge the refrigerant to the liquid pipe in its liquid state Since R410A is a mixed refrigerant its composition changes if charged in a state of gas and normal system operation would no longer be assured Make sure to use installation tools you exclusively use...

Page 108: ...dditional refrigerant 햲 Pressure reducing valve 햳 Nitrogen 햴 Refrigerant tank 햵 With a siphon 햶 Measuring instrument 햷 Vacuum pump 햸 Val ve A 햹 Val ve B 햺 Charge hose 햻 Outside unit 햽 Gas side 햾 Liquid side 햿 Discharge gas side 헀 Suction gas side 헁 Shutoff valve service port 헂 To indoor unit 헃 To indoor units BS units 헄 Dotted lines represent onsite piping Heat pump system Heat recovery system ...

Page 109: ...alve and then open the valve by turning 180 Start the additional refrigerant charge operation See Service precautions Label for detail If it is difficult to charge the refrigerant additionally decrease the water temperature or warm the refrigerant tank Warm the refrigerant tank with a stupe or a warm hot water of 40 degrees or less 3 After the system is charged with a specified amount of refrigera...

Page 110: ...orce to the shutoff valve Doing so may break the valve body as the valve is not a backseat type Always use the hexagon wrench 3 Make sure to tighten the cap securely Closing shutoff valve 1 Remove the cap and turn the valve clockwise with the hexagon wrench JISB4648 2 Securely tighten the valve until the shaft contacts the main body seal 3 Make sure to tighten the cap securely For the tightening t...

Page 111: ...o 4 turns as the initial tightening 7 Do not forget to open the stop valve before starting operation 햲 Remove the cap and turn the valve counter clockwise with the hexagon wrenches until it stops 햳 Discharge gas side 햴 Liquid side 햵 Suction gas side 햶 Never remove the partition flange for any reason 햷 Full close on the suction gas side 10 10Checks after installation After the installation check th...

Page 112: ...de unit cannot be operated at a temperature outside the operation range 6 Check the LED on the PC board A1P in the outside unit to see if the data transmission is performed normally The master unit is the outside unit to which the transmission wiring for the indoor units is connected The other outside units are sub units 7 Using the push button switches BS1 5 on the P panel A1P of outside unit car...

Page 113: ... UF U2 The shutoff valve of an outside unit is left closed Open the shutoff valve U1 The phases of the power to the outside units are reversed Exchange two of the three phases L1 L2 L3 to make a positive phase connection U1 U2 U4 No power is supplied to an outdoor or indoor unit including phase interruption Check if the power wiring for the outside units are connected correctly If the power wire i...

Page 114: ...present publication is drawn up by way of information only and does not constitute an offer binding upon Daikin Europe N V Daikin Europe N V has compiled the content of this publication to the best of its knowledge No express or implied warranty is given for the completeness accuracy reliability or fitness for particular purpose of its content and the products and services presented therein Specif...

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