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18 Maintenance and service

Installer and user reference guide

56

RXYTQ8~16U7YF

VRV IV+ heat pump for high ambient temperatures

4P561157-1 – 2018.09

WARNING

Never replace a fuse with a fuse of a wrong ampere ratings
or  other  wires  when  a  fuse  blows  out.  Use  of  wire  or
copper wire may cause the unit to break down or cause a
fire.

CAUTION

Do  NOT  insert  fingers,  rods  or  other  objects  into  the  air
inlet  or  outlet.  Do  NOT  remove  the  fan  guard.  When  the
fan is rotating at high speed, it will cause injury.

CAUTION: Pay attention to the fan!

It is dangerous to inspect the unit while the fan is running.

Be  sure  to  turn  off  the  main  switch  before  executing  any
maintenance task.

CAUTION

After  a  long  use,  check  the  unit  stand  and  fitting  for
damage. If damaged, the unit may fall and result in injury.

NOTICE

Do  NOT  wipe  the  controller  operation  panel  with  benzine,
thinner,  chemical  dust  cloth,  etc.  The  panel  may  get
discoloured  or  the  coating  peeled  off.  If  it  is  heavily  dirty,
soak  a  cloth  in  water-diluted  neutral  detergent,  squeeze  it
well  and  wipe  the  panel  clean.  Wipe  it  with  another  dry
cloth.

18.1

Maintenance after a long stop
period

E.g., at the beginning of the season.

▪ Check  and  remove  everything  that  might  be  blocking  inlet  and

outlet vents of indoor units and outdoor units.

▪ Clean air filters and casings of indoor units. Contact your installer

or  maintenance  person  to  clean  air  filters  and  casings  of  the
indoor  unit.  Maintenance  tips  and  procedures  for  cleaning  are
provided in the installation/operation manuals of dedicated indoor
units.  Make  sure  to  install  cleaned  air  filters  back  in  the  same
position.

▪ Turn  on  the  power  at  least  6  hours  before  operating  the  unit  in

order  to  ensure  smoother  operation.  As  soon  as  the  power  is
turned on, the user interface display appears.

18.2

Maintenance before a long stop
period

E.g., at the end of the season.

▪ Let the indoor units run in fan only operation for about half a day in

order  to  dry  the  interior  of  the  units.  Refer  to 

"16.2.2  About

cooling,  heating,  fan  only,  and  automatic  operation"  on  page  53

for details on fan only operation.

▪ Turn off the power. The user interface display disappears.

▪ Clean air filters and casings of indoor units. Contact your installer

or  maintenance  person  to  clean  air  filters  and  casings  of  the
indoor  unit.  Maintenance  tips  and  procedures  for  cleaning  are
provided in the installation/operation manuals of dedicated indoor
units.  Make  sure  to  install  cleaned  air  filters  back  in  the  same
position.

18.3

About the refrigerant

This  product  contains  fluorinated  greenhouse  gases.  Do  NOT  vent
gases into the atmosphere.

Refrigerant type: R410A

Global warming potential (GWP) value: 2087.5

NOTICE

In  Europe,  the 

greenhouse  gas  emissions

  of  the  total

refrigerant charge in the system (expressed as tonnes CO

2

equivalent) is used to determine the maintenance intervals.
Follow the applicable legislation.

Formula  to  calculate  the  greenhouse  gas  emissions:

GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000

Please contact your installer for more information.

WARNING

The refrigerant in the system is safe and normally does not
leak. If the refrigerant leaks in the room, contact with a fire
of  a  burner,  a  heater  or  a  cooker  may  result  in  a  harmful
gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room and contact the dealer where you purchased the unit.

Do not use the system until a service person confirms that
the portion where the refrigerant leaks is repaired.

18.4

After-sales service and warranty

18.4.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If repairs to the product are necessary within the warranty period,

contact your dealer and keep the warranty card at hand.

18.4.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep your unit in operation as long as possible. Contact your dealer
for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the unit.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do not modify, disassemble, remove, reinstall or repair

the unit yourself as incorrect dismantling or installation
may  cause  an  electric  shock  or  fire.  Contact  your
dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe,  non-toxic  and  non-combustible,  but  it  will
generate  toxic  gas  when  it  accidentally  leaks  into  a
room  where  combustible  air  from  fan  heaters,  gas
cookers,  etc.  is  present.  Always  have  qualified  service
personnel  confirm  that  the  point  of  leakage  has  been
repaired or corrected before resuming operation.

Summary of Contents for VRV IV+ RXYTQ8U7YF

Page 1: ...ser reference guide VRV IV heat pump for high ambient temperatures English Installer and user reference guide VRV IV heat pump for high ambient temperatures RXYTQ8U7YF RXYTQ10U7YF RXYTQ12U7YF RXYTQ14U...

Page 2: ...ltiple outdoor units Knockout holes 20 6 4 7 To connect the refrigerant branching kit 20 6 4 8 To protect against contamination 20 6 4 9 To braze the pipe end 21 6 4 10 Using the stop valve and servic...

Page 3: ...9 19 2 2 Symptom Cool Heat cannot be changed over 59 19 2 3 Symptom Fan operation is possible but cooling and heating do not work 59 19 2 4 Symptom The fan speed does not correspond to the setting 59...

Page 4: ...emical symbols are Pb lead 0 004 Waste batteries must be treated at a specialized treatment facility for reuse By ensuring waste batteries are disposed of correctly you will help to prevent potential...

Page 5: ...e consequence Self combustion and explosion of the compressor because of air going into the operating compressor Use a separate recovery system so that the unit s compressor does NOT have to operate W...

Page 6: ...ll an earth leakage protector Failure to do so may cause electric shock or fire When installing the earth leakage protector make sure it is compatible with the inverter resistant to high frequency ele...

Page 7: ...fter the box with the outdoor unit is delivered on site It contains information about Unpacking and handling the outdoor unit Removing the accessories from the unit Removing the transportation stay Ke...

Page 8: ...TH OF LIQUID PIPE SIZE O9 5 x 0 059 TOTAL LENGTH OF LIQUID PIPE SIZE O6 4 x 0 022 105 CR 130 50 CR 105 50 CR 70 70 CR 85 85 CR 105 105 CR 130 8HP Total indoor unit capacity connection ratio CR 10 12HP...

Page 9: ...ON Not all combinations of indoor units are allowed for guidance see 4 5 2 Possible combinations of indoor units on page 9 e d c c b f a a VRV IV Heat pump outdoor unit b Refrigerant piping c VRV dire...

Page 10: ...nfigurator cable EKPCCAB You can make several commissioning field settings through a personal computer interface For this option EKPCCAB is required which is a dedicated cable to communicate with the...

Page 11: ...oundings When installing the unit in a small room take measures in order to keep the refrigerant concentration from exceeding allowable safety limits in the event of a refrigerant leak refer to About...

Page 12: ...d space Compliance to the local applicable regulations and standards for the maximum allowable concentration level is required According to the appropriate European Standard the maximum allowed concen...

Page 13: ...he piping length on page 14 5 3 2 To select the piping size Determine the proper size using the following tables and reference figure only for indication A B B B C D E x y b a 1 2 3 4 b 1 2 3 4 VRV DX...

Page 14: ...refnet joints other than the first branch example refnet joint b select the proper branch kit model based on the total capacity index of all indoor units connected after the refrigerant branch Indoor...

Page 15: ...000 m 500 m Example 1 1 a b c d e f g h i j k l m n p 1000 m Example 2 1 a b c d e f g h i j k l m n p 500 m Between outdoor branch and outdoor unit only in case 16 HP Actual piping length 10 m Exampl...

Page 16: ...g c When the piping size is increased step b the piping length has to be counted as double except for the main pipe and the pipes that are not increased in pipe size The total piping length has to be...

Page 17: ...safety devices required by the applicable legislation WARNING ALWAYS use multicore cable for power supply cables 5 4 2 Safety device requirements The power supply must be protected with the required...

Page 18: ...HP 6 SW8 NOTICE When closing the electrical component box cover make sure that the sealing material on the lower back side of the cover is NOT caught and bend towards the inside a b c d e a Electrica...

Page 19: ...gerant Do NOT release them directly into the environment Use a vacuum pump to evacuate the installation Only use phosphoric acid deoxidised seamless copper NOTICE After all the piping has been connect...

Page 20: ...t the total length of the piping connected to the joint is absolute straight for more than 500 mm Only if a straight field piping of more than 120 mm is connected more than 500 mm of straight section...

Page 21: ...e pipe corrosion or in particular if the flux contains fluorine it will deteriorate the refrigerant oil 6 4 10 Using the stop valve and service port To handle the stop valve Make sure to keep all stop...

Page 22: ...he connection of the field piping in case the recovery was not complete 6 5 Checking the refrigerant piping 6 5 1 About checking the refrigerant piping Refrigerant piping works are finished The indoor...

Page 23: ...y is set to the unit If not see also the flow chart earlier described in this chapter see 6 5 1 About checking the refrigerant piping on page 22 6 5 4 To perform a leak test The leak test must satisfy...

Page 24: ...rigerant always use protective gloves and safety glasses NOTICE If the power of some units is turned off the charging procedure cannot be finished properly NOTICE In case of a multiple outdoor system...

Page 25: ...0 kg 1 kg 105 CR 130 0 5 kg 1 5 kg 30 m 50 CR 70 0 kg 1 kg 70 CR 85 0 3 kg 0 5 kg 1 5 kg 85 CR 105 0 7 kg 1 kg 2 kg 105 CR 130 1 2 kg 1 5 kg a In case of a multi outdoor unit system add the sum of the...

Page 26: ...re charging refrigerant Step 1 Calculate additional refrigerant charge amount R kg Refrigerant overcharge happened recover refrigerant to reach R Q Step 2 Open valves C and B to the liquid line Execut...

Page 27: ...ithout outdoor unit operation If Then The additional refrigerant amount is smaller than 10 kg Perform steps 2 3 The additional refrigerant charge is larger than 10 kg Perform steps 2 8 3 Pre charging...

Page 28: ...ns of the manual refrigerant charge operation mode 1 Take all the precautions mentioned in 7 Configuration on page 32 and 8 Commissioning on page 40 into account 2 Turn on the power of the indoor unit...

Page 29: ...nstalling the earth leakage protector make sure it is compatible with the inverter resistant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector Install power...

Page 30: ...ssion Maximum wiring length 1000 m Total wiring length 2000 m Maximum inter unit wiring length between outdoor units 30 m Transmission wiring to cool heat selector 500 m Maximum number of branches 16...

Page 31: ...ansmission F1 F2 f Outdoor unit other system transmission F1 F2 INFORMATION U series units cannot share the same refrigerant circuit with T series units However electrically U series units and T serie...

Page 32: ...8 power terminal block 5 5 7 3 M8 ground NOTICE When connecting the earth wire align the wire with the cut out section of the cup washer Incomplete earthing may cause electrical shock The power supply...

Page 33: ...uttons 7 2 3 To access the field setting components It is not required to open the complete electronic component box to access the push buttons on the PCB and read out the 7 segment display s To acces...

Page 34: ...ttings of the outdoor unit and system What How Changing and accessing the setting in mode 2 Once mode 2 is selected push BS1 for more than 5 seconds you can select the wanted setting It is done by pus...

Page 35: ...ecognised by the system In case there is a mismatch it is recommended to check the communication wiring path between outdoor and indoor units F1 F2 communication line 1 13 Shows the total number of co...

Page 36: ...or vacuuming process can be done properly 2 21 Description 0 default Deactivated 1 Activated To stop the refrigerant recovery vacuuming mode push BS3 If BS3 is not pushed the system will remain in ref...

Page 37: ...able conditions The intentional target however is fixed and will be used to obtain the best balance between energy consumption and comfort depending on the application type 7 3 1 Available main operat...

Page 38: ...llowed to go down to 6 C on temporary base depending on the situation In case of heating operation the condense temperature is allowed to go up to 46 C on temporary base depending on the situation Whe...

Page 39: ...Te Evaporating temperature Quick Powerful Mild Room temperature evolution A B C D E F A Indoor unit set temperature B Operation start C Operating time D Mild E Quick F Powerful 7 3 4 Example Automati...

Page 40: ...starting up the unit Field wiring Be sure that the field wiring has been carried out according to the instructions described in the chapter 6 8 Connecting the electrical wiring on page 29 according to...

Page 41: ...g start up control Cooling stable condition Communication check Stop valve check Pipe length check Refrigerant amount check Pump down operation Unit stop Note During the test operation it is not possi...

Page 42: ...Making field settings on page 33 for details how to set mode 2 When vacuuming recovery mode is used check very carefully what should be vacuumed recovered before starting See installation manual of t...

Page 43: ...top valve closed Refrigerant shortage Indoor unit malfunction Open stop valves Check refrigerant amount recharge unit Check the user interface s display or transmission wiring between the outdoor unit...

Page 44: ...PCB or actuator De icing temperature sensor malfunction R7T A1P X30A Check connection on PCB or actuator Liquid temperature sensor after subcool HE malfunction R5T A1P X30A Check connection on PCB or...

Page 45: ...Wrong type of indoor units combined R410A R407C RA Hydrobox etc Indoor unit malfunction Check if other indoor units have malfunction and confirm indoor unit mix is allowed Connection malfunction over...

Page 46: ...eration Retry when ambient conditions are satisfied Outdoor unit is out of temperature range for leak detection operation Retry when ambient conditions are satisfied Too low pressure was noticed durin...

Page 47: ...Layout A B C D A B Possibility 1 Possibility 2 3 a 10 mm b 300 mm c 10 mm d 500 mm e 20 mm f 600 mm a 50 mm b 100 mm c 50 mm d 500 mm e 100 mm f 500 mm 4 a 10 mm b 300 mm c 10 mm d 500 mm e 20 mm a 50...

Page 48: ...n Y1S p 4 way valve sub Y5S q Electrical component box r Service port refrigerant charge s Stop valve liquid t Stop valve gas u Expansion valve liquid cooling Y3E v Service port Piping diagram RXYTQ10...

Page 49: ...essor M1C b Compressor M2C c Heat exchanger d Fan e Fan motor M1F M2F f Accumulator g Expansion valve main Y1E h Expansion valve subcool heat exchanger Y2E i Expansion valve storage vessel Y4E j Subco...

Page 50: ...d circuit board noise filter A3P Printed circuit board inverter A4P Printed circuit board fan A5P Printed circuit board ABC I P option BS1 BS3 A1P Push button switch MODE SET RETURN C A3P Capacitor DS...

Page 51: ...R L2R Reactor M1C M2C Motor compressor M1F M2F Motor fan PS A1P A3P A6P Switching power supply Q1DI Earth leakage circuit breaker field supply Q1LD A1P Earth current detector field supply R24 A4P A7P...

Page 52: ...to perform this work CAUTION It is not good for your health to expose your body to the air flow for a long time CAUTION To avoid oxygen deficiency ventilate the room sufficiently if equipment with bur...

Page 53: ...eating operation the indoor fan is automatically stopped The display of the user interface shows It may take some time before the fan starts This is not a malfunction INFORMATION The heating capacity...

Page 54: ...tem stops operating NOTICE Do not turn off power immediately after the unit stops but wait for at least 5 minutes 16 4 Adjusting the air flow direction Refer to the operation manual of the user interf...

Page 55: ...filter ask a qualified service person to clean the filters Refer to Maintenance in the indoor unit manual Keep the indoor unit and user interface at least 1 m away from televisions radios stereos and...

Page 56: ...tains fluorinated greenhouse gases Do NOT vent gases into the atmosphere Refrigerant type R410A Global warming potential GWP value 2087 5 NOTICE In Europe the greenhouse gas emissions of the total ref...

Page 57: ...ears Pressure containing parts In case of corrosion contact your local dealer NOTICE The table indicates main components Refer to your maintenance and inspection contract for more details The table in...

Page 58: ...tion air thermistor malfunction indoor Discharge air thermistor malfunction indoor Movement detector or floor temperature sensor malfunction indoor User interface thermistor malfunction indoor PCB mal...

Page 59: ...oor unit is extremely contaminated the temperature distribution inside a room becomes uneven It is necessary to clean the interior of the indoor unit Ask your dealer for details on cleaning the unit T...

Page 60: ...Units MUST be treated at a specialised treatment facility for reuse recycling and recovery 22 Glossary Dealer Sales distributor for the product Authorized installer Technical skilled person who is qu...

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Page 64: ...4P561157 1 2018 09 Copyright 2018 Daikin...

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